Texi 1501 TS PREMIUM User manual

OPERATION MANUAL
TEXI 1501 TS PREMIUM

PART 1 CONTROL SYSTEM 1
1.1 SYSTEM OVERVIEW 1
1.2 PRECAUTIONS 1
1.3 WORKING ENVIRONMENT 2
1.4 SYSTEM POWER SUPPLY AND GROUNDING 2
1.5 OPERATION PANEL AND KEY FUNCTION 2
1.5-1 Key Function Introduction 2
1.5-2 Icons Description of Touch Keys 2
1.5-3 Function 4
PART 2 EMBROIDERY DESIGN INPUT OPERATION 5
2.1 INPUT USB DRIVE DESIGN TO MEMORY 5
2.2 DELETE DESIGNS IN EMBROIDERY DESIGN MANAGEMENT 6
PART 3 SELECTING DESIGN IN EMBROIDERY DESIGN MANAGEMENT 7
3.1 SELECT EMBROIDERY DESIGN FOR EMBROIDERING 7
3.2 DELETE SINGLE EMBROIDERY DESIGN 8
3.3 OUTPUT EMBROIDERY DESIGN TO USB DRIVE 8
PART 4 EMBROIDERY DESIGN 9
4.1 EMBROIDERY STATUS MODE 9
4.2 PREPARATION STATUS 10
4.2-1 Set Embroidery Design Parameters 10
4.2-2 Switching Hoops 11
4.3 OPERATION STATUS 12
4.3-1 Embroidery Design Origin Setting (Starting Point) 12
4.3-2 Oset Point Setting (Highest Point of Hoop Center) 12
4.3-3 Return to Origin (Starting Point) 12
4.3-4 Oset Operation 13
4.3-5 Return to Stop Point 13
4.3-6 Set Color Changing Setting 13
4.3-6-1 Set Color Changing Sequence 14
4.3-6-2 Appliqué Oset, Low Speed Embroidering and Needle Bar
Replacement
14
4.3-6-3 Sequin Design 15
4.3-7 Change Color Sequence Mode 15
4.3-8 Embroidering Float Mode Switching 16
4.3-9 Embroidery Design Trace Operation 17
4.3-10 Returning to Embroidery Origin Point after Power Failure 17
TABLE OF CONTENTS

4.4 EMBROIDERY OPERATION STATUS 18
4.5 EMBROIDERY START/STOP OPERATION 18
4.6 SWITCH CONTROL AND INDICATORS OF SEQUIN MACHINE HEAD 18
PART 5 LETTERS TO GENERATE EMBROIDERY FILE 20
PART 6 MANUAL OPERATION FOR COLOR CHANGING 22
PART 7 MANUAL TRIMMING 23
PART 8 HOOP ORIGIN OPERATION 24
8.1 MANUAL HOOP ORIGIN SETTING 24
8.2 AUTOMATIC SEARCHING FOR ABSOLUTE ORIGIN OF HOOP 24
8.3 SET SOFTWARE LIMITS 25
PART 9 HOOP SETTING 26
PART 10 PRODUCTION STATISTICS 27
PART 11 MAIN AXIS ORIGIN OPERATION 28
PART 12 LANGUAGE SWITCHING 29
PART 13 EMBROIDERY PARAMETERS SETTINGS 30
PART 14 MACHINE PARAMETERS SETTING 31
PART 15 USER MANAGEMENT 32
PART 16 RESTRICTION RELEASING 33
16.1 LOCK REMOVING 33
PART 17 SYSTEM TEST 34
17.1 INPUT TEST 34
17.2 OUTPUT TEST 34
17.3 MAIN AXIS TEST 35
17.4 MACHINE HEAD TEST 35
PART 18 SYSTEM INFORMATION 36
18.1 SYSTEM NUMBER AND VERSION INFORMATION CHECKING 36
18.2 SYSTEM UPDATE 36
PART 19 IP SETTING 37
PART 20 SYSTEM INITIALIZATION 38
PART 21 APPENDIX 39
21. 1 PARAMETER TABLE 39
21. 2 SYSTEM ERRORS AND COUNTERMEASURES LIST 42

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Part 1 Control System
1.1 System Overview
Before using the machine, please read the operation manual carefully to ensure correct usage
of the system.
Please keep the operation manual readily available for easy reference.
General maintenance and inspection works have to be done by appropriately trained personnel.
As configuration varies, some machines might not have all listed functions in the manual.
1.2 Precautions
Repair and maintenance works of electrical components shall be conducted by qualified
electric technicians or under the audit and guidance of specially skilled personnel. Whenever you
find a failure of any of electrical components, immediately stop the machine.
To avoid electrical shock hazards, neither open the cover of the electrical box for the motor
nor touch the components mounted inside the electrical box.
The power switch of this product has an over-current protection function. If over-current
protection switch is activated, it will reset again after 3 minutes.
Please don’t pile up unnecesary items around the control box during operation. Clean the
surface of control box and vents regularly to ensure good ventilation and proper cooling of the
machine.
Without authorization from the company, please do not modify this product. Otherwise, the
company undertakes no liability for any damages and your warranty could be voided.
Never use the machine in the state where the voltage type is different from the designated one.
Power plug has to be connected to a grounded receptacle.
Warning
Do not open the case cover and touch any electrical part, unless under the guidance of
professional personnel and after the power has been turned off for over 5 minutes.
Prohibition
When the machine is in operation, do not touch any moving part or open any control boxes.
Otherwise, it may cause personal injury or cause abnormal operation of the machine.
Do not operate electrical equipment in working environment with moisture, dust, corrosive
gases and flammable and explosive gases. Otherwise, it may cause electric shock or fire.

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V
2
.
1
1.3 Working Environment
Good ventilation, healthy environment, less dust;
Working space temperature: 5-40 °C; 41-104 °F
Working Space Relative Humidity: 30% - 90% non-condensing.
1.4 System Power Supply and Grounding
The electric control system can use the following power:
Single phase AC100-220V/50-60HZ
Depending on the machines configurations, power consumption is between 0.1-0.4KW.
To prevent electrical equipment from causing electric shock or fire accidents due to
electric leakage, over-current or insulation and other causes, please ground the electrical
control system.
Grounding resistance shall be less than 100 ohm, wire length shall be within 20 m and wire
cross-section shall be greater than 1.0 mm
2
.
1.5 Operation Panel and Key Function
1.5-1 Key Function Introduction
Manual trimming key: You can do manual trimming in operation status and
preparation status.
Main shaft origin key: Press the key and main shaft returns to 100 degree.
1.5-2 Icons Description of Touch Keys
Frame speed key: Used to select hoop movement speed, from fast to slow.
Directional keys: Move hoops in operation status and preparation
status.
Main axis speed key: - key for deceleration, and + key for acceleration.

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Set start point and trace design, also changes the preparation status to operation status.
Origin point key.
Offset point key.
Color changing mode key (automatic color changing, semi-automatic, and manual)
Manual color changing key, left side displays current needle position and right side
displays main axis degree.
Color order key, left side displays current color needle bar and additional settings, and
right side displays next needle bar and additional settings.
Embroidery mode key (normally embroidery)
Embroidery status key (operation mode)
Returning to stop point key.
Back key.
Select design and input design.
Set design related parameters, and it can only be operated under embroidery
preparation status i.e. Design Set.
Embroidery parameter settings i.e. Emb Param.
Machine parameter setting i.e. Menu.
Connected network Disconnected network
AX/AY: Display relative origin coordinates of embroidery design.
PX/PY: Display absolute origin coordinates of embroidery design.

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1.5-3 Function
The system has a friendly HMI operation mode that is easy to operate and learn. The system
has powerful functions and is convenient for user operation.
With multilingual support, it can switch the operation system language based on the user’s
needs at any time.
With a large memory capacity, the system can store 20 million stitches. With multiple
embroidery design input paths, you can choose input methods, such as USB, network (PC
software required).
The system support multiple embroidery design file formats and can identify Tajima DST
and Barudan DSB and so on.
The powerful parameter adjustment function can adjust various parameters according to the
customer’s requirements in order to meet the required system control performance.
Automatic embroidery recovery function in case of power failure can recover to the previous
several stitches and continue embroidering automatically after there is a sudden power failure in
embroidering process without having to worry about displacement of the embroidery design.
The equipment’s self-test function can make testing of the state of electrical equipment and
parameters easy for convenient adjustment and maintenance.
With the main axis stop position adjustment function, the user can make system parameter
adjustments according to the features of the respective embroidery machine to achieve an
accurate stop position.
The automatic embroidery design parameter memory function will automatically save the
preset embroidery parameters or related data of embroidered designs, including color changing,
origin, offset point, embroidery parameter, repetition, and other information when using the same
embroidery design.
The appliqué offset function can set any color changing bar and take appliqué out of frame
for convenient appliqué operation.
The accurate design surrounding embroidery function can meet the requirements of design
positioning embroidery.

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Part 2 Embroidery Design Input Operation
The embroidery design management interface is to input embroidery designs from the
USB drive into memory. It can be operated in both the embroidery preparation status and
operation status. The system supports reading both Tajima DST and Barudan DSB formats of
embroidery design files.
Before reading the embroidery design, insert the USB device into the USB interface.
2.1 Input USB Drive Design to Memory
After USB drive is inserted, press key to enter into embroidery
design management interface. It will read the contents in USB drive, as in the following Fig. 1.
Figure 1
Select the embroidery design to input. Multi-option is available (which requires software
support.) Design stitch number (ST), number of color change (CO), size (+X,-X, +Y,-Y)
andother related information and thumbnail are displayed on the right side. Press
key to save into the memory of the machine. A text box that reads “Loading” pops up
automatically. After input is completed, it returns to design management interface
automatically and it can continue taking input operation.
Once it enters into subdirectory of input operation, press key to return to

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previous interface.
Press key to return to main interface.
2.2 Delete Designs in Embroidery Design Management
In embroidery design management operation interface, click the embroidery design to delete.
Press key to delete design.

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Part 3 Selecting Designs in Embroidery Design
Management
In the main interface, press key to enter into the embroidery designs management
interface, as in the following Fig. 2.
If an USB drive is connected, press key to enter into the memory of the
machine.
Figure 2
If there is no USB drive connected into the machine, press key to enter
into embroidery designs management interface, and it will automatically read the memory of
the machine.
3.1 Select Embroidery Design for Embroidering
Select the design you wish to embroider. Design stitch number, size and other related
information and thumbnail are displayed on the right side of the screen. Press
key, a text box that reads “Reading” pops up automatically. After reading the design,
it returns to the main interface.
If it is still in the operation status, it cannot select an embroidery design, and related prompt
information pops out “Embroidery status, not available”
Press key to return to the main interface. And change the operation status to
preparation status by pressing key.

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3.2 Delete Single Embroidery Design
In the embroidery design management interface, select the design to delete, and press
key to delete design.
3.3 Output Embroidery Design to USB Drive
In the embroidery design management interface, select the embroidery design to output.
Press key to output into USB drive.
Upper value in means current page and the lower value mean total numbers
of pages of current embroidery design numbers. Left and right keys turn pages. However, total
page turning value cannot be larger than total pages of current embroidery design.

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Part 4 Embroidery Design
4.1 Embroidery Status Mode
The machine has 2 embroidery statuses, i.e. preparation status, operation status. Switching
between statuses can be done via pressing key on main interface. As in the following
Fig. 3
Figure 3 Preparation Status
In the preparation status, press key, and a pop up appears “Enter Embroidering
Status”. Press key to enter into operation status, as in the following Fig. 4
Figure 4 Working Status

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In operation status, press key and a pop up appears “Remove embroidery status”.
Press key to enter into preparation status, as in figure 3.
4.2 Preparation Status
In preparation status, it can do main axis origin return, trimming, hoop switching, manual
color changing, embroidery design parameter setting and embroidery design selection and other
operations.
4.2-1 Set Embroidery Design Parameters
In preparation status, press key to enter embroidery design parameter setting
operation i.e. Design Set, as in the following Fig. 5
Figure 5 Design Set
Modify values according to the embroidery design. After modification is completed, press
key to save modification. Press key to return to main interface.
Parameter Range Description:
X/Y direction magnification power: 50%-200%
Rotation directions: total of 8 type of directions, i.e. default 0°, 90°, 180°, 270°, 0°mirror,
90°mirror, 180°mirror and 270°mirror
Rotation angle: 0-89° (the angle is calculated after rotation direction)
X/Y repetition number: 1-99

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X/Y direction space: 0-±999.9mm
The control system takes mm as unit. Its numeric input value is 0.1mm
(0.1 mm = 1 mm) when inputting digits, i.e. if 100 mm space is needed,
the input value would be 1000 mm.
X/Y compensation (satin stitch): 0-±0.3
4.2-2 Switching Hoops
In design set interface, press key. The parameters from the design set box will
change into the different sizes of hoops, just as Fig. 6
Figure 6 Hoops Selection Box
Select current embroidery hoop type. When cap hoop or A-G hoops are selected, the
machine will search absolute origin (center) automatically, and stop at center of selected hoop.
Please pay attention to the hoop movement.
See Hoop Setting on embroidery range of cap hoop and A-G hoops. When using the “other”
hoop button the hoop will not automatically center. The embroidery range is also confirmed by
the software limits setting (See Software Limits Setting on detailed operation).
After selecting a hoop size, the screen goes back to “Design Set” interface automatically. If a
hoop type is not selected, the system will continue to use previously used hoop type
automatically.
After the cap hoop is selected, the currently selected embroidery design will be rotated 180°

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automatically. In all other hoops, the design doesn’t rotate 180°.
4.3 Operation Status
In the operation status, you can set the embroidery design origin (starting point) setting,
embroidery design origin return, offset point return, stop point return, color changing sequences
setting, main axis origin return, manual trimming, operation mode changing, embroidering mode
switching, embroidery design contour, embroidery range checking and embroidering point
return after a power failure.
4.3-1 Embroidery Design Origin Setting (Starting Point)
In the operation status, move the hoop to the required embroidery design origin (starting
point). Press key to set origin setting. The hoop walks along the max range of embroidery
design. If the position is insufficient, move the embroidery design origin (starting point) until
satisfied. After the origin (starting point) is positioned, AX/AY coordinates are clear.
If current embroidery design is in embroidering process, it will pop up a prompt box.
Operate according to the message requirements.
4.3-2 Offset Point Setting (Highest Point of Hoop Center)
The offset point is mainly for conveniently embroidering material drawing and releasing and
appliqué placement.
Offset out of the hoop depends on the set dimensions of that hoop, and it is moved to the
highest position of the currently selected hoop automatically.
4.3-3 Return to Origin (Starting Point)
In the embroidery process, if it is necessary to return to the origin or re-start the embroidery.
Press key and the system will pop up “Terminate embroidering and return to the origin?”
Press key and the hoop is moved to the embroidery design origin and stop. AX/AY
coordinates are cleared.

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4.3-4 Offset Operation
In the embroidery process, if is required to return to the offset point. Press key
once and the hoop is moved to the offset point and will stop. Press the key gain, the hoop is
moved from the offset point to the starting point and stops, and then it can continue embroidering.
4.3-5 Return to Stop Point
In the embroidery process, after the hoop is moved manually, if it is required to return to the
stop position of embroidery machine. Press key to move the hoop to the stopping
point. After the key is pressed, it is moved to the stopping position automatically and stopped.
4.3-6 Set Color Changing Setting
The color changing setting includes color changing sequences and needle bar replacement.
In operation interface, press key to enter into color changing interface. Fig. 7
Figure 7 Color Changing Setting

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4.3-6-1 Set Color Changing Sequence
In the color changing sequence to set the interface, press the number key to enter the color
changing sequence. Change the colors from 1-30 from the 1
st
page (the system supports a max of
200 colors change sequences). When the interface is opened for the first time with a new design,
the will start with color 1 and allow entry of the number of colors to match the design. Press the
number key and input the corresponding needle bar number of the color changing sequence for
the design. The cursor is moved to next color selection box automatically.
In the setting process, if a needle bar number has an error, click the selected number to reset
the value.
If there is no color changing sequence set, it uses the current needle bar to embroider.
If the color changing selection is not set, all colors will default to the last color sequence that
was input.
Upper value means current page, and lower value means max pages of
current embroidery design number. Left and right keys turn pages. However, max page turning
value cannot be larger than max pages of current embroidery design.
When the interface is opened for a design that has been previously setup, the cursor is started
from the last value position of needle bar automatically. Press the top left white box, in order to
move the cursor to the first color sequence and input the corresponding needle bar number of the
new color changing sequence. The cursor is moved to next color selection changing sequence
automatically. Press key to return to main interface.
4.3-6-2 Appliqué Offset, Low Speed Embroidering and Needle Bar
Replacement
If in a certain color change sequence, the offset mode is required or out of hoop (appliqué) at
the end of embroidery, press key once the letter “F” is displayed on the right hand
side of current needle bar number. Press key to cancel offset, out of hoop setting.
If a certain color change sequence requires deceleration for embroidery at the beginning of
embroidery (slow speed is set at “low embroidering speed” in “speed parameters” of embroidery

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parameters, press key once before the letter “L” is displayed on the right hand side
of current needle bar number. Press key to cancel low embroidering speed setting.
If all color change sequence of a certain set needle bar shall be replaced by another needle
bar for embroidering, press key, then click the needle bar for replacement, all identical
needle bars are selected, Replace needle bar values according to requirements. Press
key once to exit replacement operation.
After the setting is completed, press key to save current setting. Press
key to return to main interface.
4.3-6-3 Sequin Design – optional device
If the current color changing sequence is sequin embroidery, press key to make
a free combination design of sequin (mechanical part is required). If the current color
changing is not sequin embroidery, press the key and it cannot enter into the operation.
After entering into setting interface, displays the max sequin number of
the current color change. Select the application method: A/B/AB according to requirements of
the design. Selected background has color change options. Input current output number in the
input box after the option. It can use a max of 9 different combinations.
When the combined sequin number is not set completely, the remaining boxes will be
output with automatic cycling according to current setting sequences.
The size of A/B sequin is determined by embroidery parameters.
Max sequin diameter of machine cannot be larger than the sequin size of embroidery design.
4.3-7 Change Color Sequence Mode
In the operation status interface, press key to change the color sequence mode.
Change one mode to another by pressing the key once (cycle changing) and the key display is
changed along with it. This means automatic changing color and automatic start mode,
automatic color changing and manual start mode, manual color changing and
manual starting mode.

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In the manual color changing and manual starting mode, set color changing sequences are
not available.
4.3-8 Embroidering Float Mode Switching
Embroidering mode switching is mainly to skip certain section on your design. The user can
move the embroidery needle to specified location via float embroidering.
In operation status interface, press key to change embroidering mode. Change one
mode to another by pressing the key once (cycle changing) and the key display is changed along
with it. The embroidering modes are normal embroidering, low speed
float mode embroidering, high speed float mode embroidering and manual
position float mode.
Low speed floats embroidering (low speed fast forwarding):
In the stop status, press the start key and the main axis will not move. The hoop moves along
as if it were embroidering. Press stop key to stop low speed forwarding.
In stop status, press stop key (low speed backing), and main axis will not move. The hoop is
backed along the embroidering stitches. Press stop key again to stop low speed backing.
High speed floats embroidering (high speed forwarding):
In stop status, press start key, the main axis and the hoop will not move. On the screen the
cross section which indicates needle position will move as if it were embroidering. Press stop key,
the hoop is moved forward towards that position directly.
In stop status, press stop key (high speed backing), main axis and the hoop will not move.
On the screen the cross section which indicates needle position will move as if it were
embroidering. Press stop key again, and the hoop is moved backward towards that position
directly.
Manual positioned float embroidering:
In stop status, the key on right side is switched to the manual position operation interface.
Forward position: After pressing key, a keyboard pops out. Press number key to
input required forward position in stitch count. Press key and the hoop is moved to
specified stitch and stopped automatically.