Texi Tronic 1 User manual

Operation manual for high speed direct drive
lockstitch machine
Tronic 1


1
TEXI Tronic 1 operation manual
Contents
Safety precautions
User’s manual
1. Before starting work
2. Installation of the oil reservoir
3. Lubrication
4. Machine oil level
5. Correct oil dosage to the hook
6. Fastening the needle
7. Insertion of bobbin into bobbin case
8. Winding the bobbin
9. Threading the machine
10. Stitch length regulation
11. Installing the thread stand
12. Setting presser foot lifting height using the knee lifter
13. Servicing the pedal
14. Thread tension regulator
15. Compensating spring regulation
16. Manual foot lifter
17. Presser foot regulation
18. Feed timing
19. Feed dog height
20. Feed dog tilting
21. Needle bar and hook regulation
22. Foot bar height regulation
23. Thread guide regulation
24. Changing pedal pressing force
25. Pedal regulation
26. Ask your supplier about
CE Declaration of conformity

2
SAFETY PRECAUTION
This instruction manual contains important guidelines regarding correct, safe and economical method of use of the machine.
Following recommendations contained in this manual will decrease work down-time, increase machine reliability and durability,
and will make work safer.
This instruction manual must always be available at the workplace. The machine can be serviced only by an employee trained
in Industrial Safety, after reading this instruction manual.
The supplier is not responsible for damages caused by improper use or by usage of this product for functions other than those
it has been designed for.
To minimize the risk of fire, electric shock, or injury, observe the following precautions:
- Keep the workplace clean.
- Pay attention to the machine’s work environment; do not subject it to atmospheric conditions.
- Do not install the machine in rooms that are dusty, where aerosols are sprayed, or to which oxygen is supplied.
- Keep the workplace well lit.
- Be careful of danger of electric shock.
- Pay attention to clothing. Let-down hair or loose clothing can be caught by the machine’s mobile elements.
- Take care not to damage the power supply cable.
- When the machine is not in use, disconnect it from the power grid.
- Take care not to turn-on the machine accidentally.
- In case of even the slightest damage, always check if the damaged part requires replacement.
- Never install on the machine attachments and accessories other than those recommended by the manufacturer and supplier.
- Do not perform machine modifications independently.
- Do not leave near the machine unattended bystanders or children.
Electric installation
Check if the supply voltage in the electric socket corresponds to the data on the machine’s rating plate 1-phase voltage 230V
50Hz.
Check the correctness of electric connections in the plug and electric socket, observing electric shock safety countermeas-
ures.
Do not use extension power cords.
Apply the valid electrical and Industrial Safety norms.
ATTENTION – all work related to the electrical installation must be carried out by a qualified electrician.
Before starting work
Using machine without any of the safeguarding parts (finger guard, eye guard, etc.) is dangerous to an operator.
During work, only the items necessary for sewing should be found on the machine’s work table.
Before connecting the machine to the power grid, always release the pedal and the start button.
Do not use blunt or bent needles.
Do not touch any of the machine’s mobile elements, such as the needle, needle bar, thread tensioner or take-up, or hook,
during its operation.
Turn machine off before: replacing needle, threading, installing attachments, changing the bobbin or bobbin case.
If you notice any abnormalities in the machine’s function, turn it off immediately and inform a mechanic or your superior. After
finishing work, turn the machine off and remove the plug from the electric socket. In case of power grid failure, disconnect the
machine from the power grid.
This machine is not a toy!
We hope that you will use this machine with pleasure for a long time.
TEXI Tronic 1 operation manual

3
USER’S MANUAL
The lockstitch machine TEXI, model Tronic 1 is a high speed sewing machine, designed for sewing woven or knitted
materials or other textiles.
Attention!
The machine is not to be used for other materials than those for which it has been designed.
Non-observance of this rule places the user at risk and can cause irreversible damage to the machine.
Before use, the user should become acquainted with this instruction manual, general safety precautions and mainte-
nance instructions.
1. Before starting work
1. After turning-on the machine and during its operation, do not touch the needle or put fingers into the thread
take-up guard.
2. During sewing, do not put fingers into the needle guard.
3. Before tilting the machine head or uninstalling guards, turn power off.
4. Turn machine off before leaving it unattended.
5. Do not allow hair, loose clothing, fingers or any objects to be in the vicinity of the pulley during machine run.
6. Do not clean the machine with paint thinner.
Technical specifications
TEXI Tronic 1 operation manual

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2. Installation of the oil reservoir
1. Fasten the two-armed washer (1) on side A of the oil reservoir (3), in the direction of the operator.
Fasten the two-armed washer (2) on side B of the oil reservoir (3), in the direction of the hinges and fasten t
he reservoir (Fig. 1, Fig. 2).
2. The oil reservoir should rest upon four corners of the cut-out in the machine table-top.
3. Insert hinge (1) into the opening in the machine head, place machine head on table-top with the hinge into
the recess and fasten it on the washers in the four corners of the reservoir (Fig. 3, Fig. 4).
Attention: In the packaging, the four rubber washers placed in the corners of the oil reservoir, only serve trans-
portation purposes.
3. Lubrication
1. Fill the oil reservoir (1) with high-speed machine oil, up to the level of upper marker A.
2. When the oil level falls to the level of lower marker B, refill the reservoir.
3. During machine operation, oil spatter will be visible in the eye-hole (2).
4. Remember that the amount of oil spatter is not related to the amount of oil in the oil reservoir.
TEXI Tronic 1 operation manual

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4. Machine oil level
1. Information about lubrication
1) During first machine start-up, or after long idle time, it should be started in idle mode (2000 to 2500 rpm
for about 10 minutes)
2) During machine operation, insert a paper oil level indicator under the hook in order to check if the amount
of oil dosed to it is correct. Oil level control should be carried out over the course of 5 seconds.
3) Before starting work, always check if the oil level in the oil reservoir is at the correct level.
2. Regulation of the oil dosage to the hook
5. Correct oil dosage to the hook
1. Checking oil dosage, shown below, should be carried out before start of sewing. Take care not to exces-
sively increase/decrease amount of oil in the hook. If there is too little oil, the hook will be subject to exces-
sive heating or seizing up. If there is too much oil, the sewn product can be stained by oil.
2. The amount of oil in the hook must be adjusted in such a way, that it does not change during three checks
(on three separate pieces of paper).
TEXI Tronic 1 operation manual

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6. Fastening the needle
ATTENTION: Turn machine off before carrying out the below operations.
Select the needle appropriate to the sewn material.
1. Turn pulley until the needle bar reaches its
highest point.
2. Loosen screw (2) and hold the needle with
part A directed in direction B.
3. Insert needle into the needle holder, in the
direction of the arrow.
4. Check if the needle’s long groove C is
directed in direction D.
5. Tighten screw securely (2).
7. Insertion of bobbin into bobbin case
1. Insert the bobbin into the bobbin case so that
the thread winds to the left.
2. Lead the thread through the gap and pull it in
direction C. This way, the thread will pass
under the flat bobbin case spring B.
3. Check that the bobbin rotates in the direction
of the arrow, after it is pulled.
Set the bobbin on to the bobbin winder and
wind the thread onto it as shown on the figure.
TEXI Tronic 1 operation manual
8. Winding the bobbin

7
9. Threading the machine
Before threading, set the needle bar in its highest point. Hold the end of the thread and thread the machine in
the following manner:
10. Stitch length regulation
1. Turn the stitch length regulation dial (1) in the
direction of the arrow and set the desired value at
indicator A on the machine arm.
2. The wheel has millimeter gradation.
3. In order to decrease stitch length, turn the dial (1)
while pressing the reverse sewing lever (2) in the
direction of the arrow.
TEXI Tronic 1 operation manual

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11. Installing the thread stand
1. Assemble the thread stand and insert it into the
opening in the machine table top.
2. Fasten the fixing nut (1) in order to secure the
stand.
12. Setting presser foot lifting height using the knee lifter
1. Standard presser foot raising height is equal to
6 mm.
2. It can be increased to 13 mm by means of the
regulation screw (1).
3. After setting the foot raising height to over 10 mm,
check if the lower end of the needle bar (2) does
not come into contact with the foot (3) at its low-
est point.
13. Operating the pedal
The pedal works in four stages:
1. After the pedal’s front part is pressed lightly, low
sewing speed is obtained (position B).
2. When the pedal is pressed more forcefully to the
front, speed will increase, reaching a maximum at
the lowest point (position A).
3. When the pedal is in its neutral position, the needle
stops (in the upper or lower position, position C).
4. If the needle stops in the lower position, the pedal
should be pressed in the reverse direction and the
needle will be raised (if it is stopped in the upper
position, nothing will happen, position D).
TEXI Tronic 1 operation manual

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14. Thread tension regulator
1. Adjusting thread tension:
1) After turning the pressure regulator knob
to the right (direction A) pressure will in-
crease.
2) After turning the knob to the left (direction
B) pressure will decrease.
2. Bobbin thread tension adjusting:
1) After turning the bobbin spring screw (2)
to the right (direction C) tension will in-
crease.
2) After turning the screw to the left
(direction F) the tension will decrease.
15. Compensating spring regulation
1. Changing compensating spring stroke (1):
1) Loose screw (2).
2) After turning the tension regulation screw
(3) to the right (direction A) spring stroke
will increase.
3) After turning the screw to the left
(direction B) the stroke will decrease.
2. Changing compensating spring tension (1):
1) Loosen screw (2) and remove the tension-
er from the machine head.
2) Loose screw (4).
3) After turning tensioner pin (3) to the right
(direction C) thread tension will increase.
4) After turning the pin to the left (direction
B) tension will decrease.
16. Manual foot lifter
1. In order to rise the foot, the manual lifter (1)
should be shifted in direction (A).
2. The foot will rise about 5.2 mm up and stop.
3. The presser foot will return to its original position
after shifting the lifter in direction (B).
4. Using the knee lifter, the foot can be raised by
10mm (standard), or at a maximum of about
13mm.
TEXI Tronic 1 operation manual

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17. Presser foot regulation
1. Loose nut (2). After turning the pressure reg-
ulator to the right (direction A) pressure will in-
crease.
2. After turning the regulator to the left (direction B)
pressure will decrease.
3. After regulation, tighten nut (2).
4. For the majority of woven fabrics, the standard
height of the pressure spring regulator is equal
to 29 to 33 mm.
18. Feed timing
1. Loosen screws (2) and (3) of the eccentric cam
(1), place it correctly on the main shaft and
tighten screws.
2. In order to accelerate synchronization and en-
sure even material feeding, the cam should be
shifted in the direction of the arrow.
3. In order to delay synchronization and thicken
stitching, the cam should be shifted in the direc-
tion opposite to the arrow.
4. If the cam is moved too far, the needle may
break.
The feed dog factory setting enables its sliding out
over the surface of the needle plate at a height of 0.75
to 0.85 mm for light materials and 1.15 to 1.25 mm for
medium and heavy materials.
In order to adjust feed dog height:
1. Loosen screw (2) of the crank (1).
2. Slide the travel bar up or down, accordingly.
3. Tighten screw securely (2).
19. Feed dog height
TEXI Tronic 1 operation manual

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20. Feed dog tilting
To tilt the feed dog loosen screw B and turn screw A
in the correct direction.
Attention:
After this regulation feed dog height is changed, and
should be re-checked.
21. Needle bar and hook regulation
1. Turn pulley until the needle bar is located in its
lowest point and loosen screw (1).
2. Align marker line A on the needle bar with the
lower end of the needle bar sleeve (3) and
tighten screw (1).
3. Loosen the three hook screws, turn pulley and
level lower marker line B on the needle bar (2)
with the lower end of the needle bar sleeve.
4. After carrying out the above adjustment, level
the hook tip (5) with the center of the needle.
Set interval from 0.04 to 0.1 mm between the
needle and the hook and tighten hook screws
securely.
22. Foot bar height regulation
1. Loosen screw (1). Set the height and angle of
the presser foot.
2. After setting, tighten screw (1).
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23. Thread guide regulation
1. During sewing light materials, the thread
guide (1) should be moved to the right
(direction B) in order to increase the length of
thread pulled by the thread take-up.
2. During sewing of thick materials, the thread
guide (1) should be moved to the left
(direction A) in order to decrease the length
of thread pulled by the thread take-up.
3. Normally, the thread guide (1) is set so that
the marker line (C) is leveled with the line on
the screw.
24. Changing pedal pressing force
1. Changing pedal pressing force:
1) Remove spring (1).
2) Place the spring in the left groove in order to de-
crease pressure.
3) Place the spring in the right groove in order to in-
crease pressure.
2. Setting pedal return force:
After tightening screw (2) pedal return force will in-
crease; after loosening, it will decrease.
25. Pedal regulation
1. Tension rod regulation:
Shift pedal to the right or left according to the ar-
rows so that the motor control lever and tension
rod are aligned.
2. Pedal angle regulation:
1) Pedal angle can be set at will by changing the
tension rod length.
2) Loosen regulation screw and set tension rod
length.
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26. Ask your supplier about:
TEXI Tronic 1 operation manual

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CE DECLARATION OF CONFORMITY
Distributor:
Strima Sp. z o.o.
Swadzim, st. Poznańska 54
62-080 Tarnowo Podgórne, Polska
We declare, that the following product:
Lockstitch machine
model Tronic 1
(ZJ9503B/01)
which this declaration relates, complies with the following directives:
Machine directive 2006/42/WE
Low voltage directive 2006/95/WE
Harmonized norm used: EN 60204-1
TEXI Tronic 1 operation manual

NOTES
15
TEXI Tronic 1 operation manual

NOTES
16
TEXI Tronic 1 operation manual


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