Texi Catenaccio User manual

Operation manual for panel
High speed bartack
sewing machine
Catenaccio

Texi Catenaccio – Operation manual for panel 2019
Safety Matters for Attention
3. Signs & Definitions of Safety Marks
This Operation Manual and the Safety Marks printed on the products are to enable you to use this product correctly
so as to be away from personal injury. The signs and definitions of Marks are shown in below:
Danger
The incorrect operation due to negligence will cause the serious personal injury or even death.
Caution
The incorrect operation due to negligence will cause the personal injury and the damage of
mechanism.
This kind of mark is “Matters for Attention”, and the figure inside the triangle is the content for
attention. (Exp. The left figure is “Watch Your Hand!”)
This kind of mark is “Forbidden”.
This kind of mark means “Must”. The figure in the circle is the contents that have to be done. (Exp.
The left figure is “Ground!”)
4. Safety Matters for Attention
Danger
For opening the control box, please turn off the power and take away the plug from socket firstly, and
then wait for at least 5 minutes before opening the control box. Touching the part with high voltage
will cause the person injury.
Caution
Usage Environment
Try not to use this sewing machine near the sources of strong disturbance like high-frequency welding
machine.
The source of strong disturbance will affect the normal operation of the sewing machine.
The voltage fluctuation shall be within 10% of the rated voltage.
The large fluctuation of voltage will affect the normal operations of sewing machine, Therefore a
voltage regulator is needed in that situation.
Working temperature: 0℃~45℃.
The operation of the sewing machine will be affacted by environment with temperature beyond the
above range.
Relative Humidity: 35%~85%(No dew inside the machine), or the operation of sewing machine will
be affected.
The supply of compressed gas shall be over the consumption required by the sewing machine. The
insufficient supply of compressed gas will lead to the abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull plug out the socket. Because
these will have influence on the operation of sewing machine.

Texi Catenaccio – Operation manual for panel 2019
Installation
Please ask the trained technicians to install the sewing machine.
Don’t connect machine to power supply until the installation is finished.
Otherwise the action of sewing machine may cause personal injury once the start switch is pressed at
that situation by mistake.
When you tilt or erect the head of sewing machine, please use both of your hand in that operation.
And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the personal injury or
mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and mis-operation of machine
The entire cables shall be fixed with a distance at 25mm away from the moving component at least.
By the way, don’t excessively bend or tightly fixed the cable with nails or clamps, or it may cause the
fire or electric shock.
Please add security cover on the machine head.
Sewing
This sewing machine can only be used by the trained staff.
This sewing machine has no other usages but the sewing.
When operating the sewing machine, please remember to put on the glasses. Otherwise, the broken
needle will cause the personal injury in case the needle is broken.
At following circumstances, please cut off the power at once so as to avoid the personal injury caused
by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine is left unused or beyond
supervision
At working, don’t touch or lean anything on the moving components, because both of the above
behaviors will cause the personal injury or the damage of the sewing machine.
During working, if the mis-operation happens or the abnormal noise or smell is found at the sewing
machine, user shall cut off the power at once, and then contact the trained technicians or the supplier
of that machine for solution.
For any trouble, please contact the trained technicians or the supplier of that machine.
Maintenance & Inspection
Only can the trained technicians perform the repair, maintenance and inspection of this sewing
machine.
For the repair, maintenance and inspection of the electrical component, please contact the
professionals at the manufacturer of control system in time.
At following circumstances, please cut off the power and pull off the plug at once so as to avoid the
personal injury caused by the mis-operation of start switch:.

Texi Catenaccio – Operation manual for panel 2019
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on
Before the inspection, adjustment or repair of any gas-driven devices, user shall cut off the gas supply
till the pressure indicator falls to 0.
When adjusting the devices needing the power supply and gas supply, users can’ t be too careful to
follow the entire Safety Matters for Attention.
If the sewing machine damages due to the unauthorized modification, our company will not be
responsible for it.

Texi Catenaccio – Operation manual for panel 2019
TABLE OF CONTENTS
1 General Information .................................................................................................................................................... 1
1.1 Technical Parameters……… .................................................................................................................................. 1
1.2 Corresponding Machine Type ................................................................................................................................. 2
1.3 Input Mode .............................................................................................................................................................. 2
1.4 Display Method ....................................................................................................................................................... 2
1.5 Panel Layout ............................................................................................................................................................ 2
1.6 Standardization ........................................................................................................................................................ 2
1.7 Operation Mode ....................................................................................................................................................... 2
2 Operation and Debugging ............................................................................................................................................ 3
2.1 Instructions of Operation Panel ............................................................................................................................... 3
2.2 Installing the Main Shaft Motor .............................................................................................................................. 4
2.3 Text Mode ............................................................................................................................................................... 5
2.3.1 System Input Test ............................................................................................................................................ 6
2.3.2 XY Origin Adjustment .................................................................................................................................... 6
2.3.3 Aging Mode ..................................................................................................................................................... 7
2.3.4 Main Shaft Detection ....................................................................................................................................... 8
2.3.5 Presser Foot Motor Detection .......................................................................................................................... 8
2.3.6 System Output Test .......................................................................................................................................... 9
2.3.7 Panel Test.......................................................................................................................................................... 9
2.4 Basic Operations ..................................................................................................................................................... 10
2.4.1 Pattern Number Setting ................................................................................................................................... 10
2.4.2 Item Data Setting ............................................................................................................................................. 10
2.4.3 Pattern Shape Confirmation ............................................................................................................................ 12
2.4.4 Sewing ............................................................................................................................................................. 12
2.4.5 Change to Other Pattern .................................................................................................................................. 12
2.4.6 Bobbin Thread Winding .................................................................................................................................. 13
2.4.7 Sewing with Counter ....................................................................................................................................... 13
2.4.8 Pause ................................................................................................................................................................ 15
2.5 P Pattern and C Pattern Setting ............................................................................................................................... 16
2.5.1 Use Pattern Key to Sew ................................................................................................................................... 16
2.5.2 Group Sewing (Cyclic Sewing) ....................................................................................................................... 18
2.6 Copy/Delete P Pattern and C Pattern ...................................................................................................................... 20
2.6.1 Copy/Delete P Pattern ..................................................................................................................................... 20
2.6.2 Copy/Delect C Pattern ..................................................................................................................................... 21
2.7 Memory Switch Activation and Change ................................................................................................................. 22
2.7.1 User Parameter Setting List ............................................................................................................................. 23
3 Service Parameter Setting ........................................................................................................................................... 26
3.1 Service Parameter Activation and Change .............................................................................................................. 26
3.2 Service Parameter List ............................................................................................................................................ 26
3.3 Restore Default Setting ........................................................................................................................................... 30
3.4 Software Version Display ....................................................................................................................................... 31
3.5 Check Total Number of Stitches and Clear Lubricating Alarm .............................................................................. 31
3.6 Password Setting and U/K Parameter Lock ............................................................................................................ 31

Texi Catenaccio – Operation manual for panel 2019
3.6.1 Change Password.............................................................................................................................................. 32
3.6.2 Set U/K Parameter Lock .................................................................................................................................. 33
4 Update Pattern Data by USB Disk ............................................................................................................................. 34
4.1 Pattern Data Update ................................................................................................................................................ 34
5 Appendix 1 .................................................................................................................................................................... 36
5.1 Main Control Error List .......................................................................................................................................... 36
5.2 Operation Panel Error List ...................................................................................................................................... 40
5.3 Standard Bartack Sewing Pattern List ..................................................................................................................... 43
6 Appendix 2 .................................................................................................................................................................... 45
6.1 Installation Size of Control Box ............................................................................................................................. 46
6.2 The Control System Diagram ................................................................................................................................. 47

Texi Catenaccio – Operation manual for panel 2019
1. General Information
1.1 Technical Parameters
1 Purpose Bartacking
2 Sewing Area X(lateral) direction 40mm × Y(longitudinal) direction 30mm
3 Max. Sewing Speed Doubling & Tacking：3200rpm
4 Stitch Length 0.1mm – 10.0mm (adjustable by 0.1mm)
5 Cloth Feed Intermittent Feed (2-axis drive by pulse motor)
6 Needle Bar Stroke 41.2mm
7 Needle DP ×5 #14 (DP×5 #11(F,M), (DP×17#21 thick cloth)
8 Type of Lifting Presser Foot Driven by pulse motor
9 Height of Presser Foot 14mm (Standard), Max. 17mm
10 Total Number of Standard Patterns 100
11 Wiper Type To work together with Presser Foot driven by Pulse Motor
12 Thread Catching Device Standard : 0
13 Needle Thread Tension Electrical Thread Tension Release
14 Shuttle Standard Semi-rotary Hook or Semi-rotary Double Hook
15 Lubricating Method Rotary Part: Lubricate with minimum amount
16 Lubricating Oil (Liquid) Ordinary Sewing Machine Lubricating Oil (Liquid)
17 Grease Ordinary Sewing Machine Grease
18 Data Memory Flash Memory
19 Scaling Facility 20%~200%(by 1%) in X direction and Y direction respectively
20 Scaling Method By increasing/decreasing the stitch length
21 Max. Sewing Speed Limitation 400-3200rpm (by 100rpm)
22 Pattern Selection Specifying Pattern No. Type (1-200)
23 Bobbin Thread Counter Up/Down Type (0 – 999999)
24 Sewing Machine Motor 550W Compact AC Servomotor (Direct Drive)
25 Dimensions 208mm×106mm×64mm
26 Weight 1.4Kg (only control box)
27 Rated Power 770W
28 Operation Temperature Range 0℃ - 45℃
29 Operation Humidity Range 35% - 85% （No Dew Condensation）
30 Line Voltage AC 220V ± 10%; 50-60Hz
 Please reduce the max. sewing speed in accordance with the sewing conditions.
 Effective standard for product: QCYXDK0004—2016 “Computerized Control System for Industrial Sewing
Machine”
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Texi Catenaccio – Operation manual for panel 2019
1.2 Corresponding Machine Type
Texi Catenaccio electronic bar-tacking and button sewing machine
1.3 Input Mode
Use keys to input.
1.4 Display Method
Use black and white lattice LCD and LED to display all the information.
1.5 Panel Layout
The quadrate Panel can be divided into two parts, the display part and the operation part. The display part
consists of 1 lattice LCD and 2 LEDs and the operation part consists of 24 keys. Refer to the picture of the panel.
1.6 Standardization
The function keys use standard images recognizable and popular within the industry. Image is an international
language that can be understood by any nation.
1.7 Operation Mode
Function keys include READY key, RESET key, MODE key, THREADING/WINDING key, SELECTION
key, UP/DOWN key, EDIT key, RETURN key and other keys for special functions. See operation instruction for
detailed operating methods.
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Texi Catenaccio – Operation manual for panel 2019
2 Operation and Debugging
2.1 Instructions of Operation Panel
No. Function Discription
A LCD Display pattern number, shape and various other data.
B Home Key
This key initiates the setting of parameters or stored patterns.
C RESET Key This key is used for canceling error or returning the set value to the initial value
D READY Key
This key changes from the setting state of the panel to the sewing state where the
sewing machine actually operates.
E Sewing Ready LED
LED is on under sewing mode.
F
C Pattern
Shift/Single-step Sewing
When LED is off, enter P/C pattern list; after LED is on, lower down the presser
foot and find origin of XY stepping.
G Presser Foot Origin Key
When LED is off, lower down the presser foot and find origin of XY stepping.
H PRESSER
FOOT/WINDING Key
This key is used to lift or lower the presser foot. When presser foot is up, move the
needle bar back to origin; when the presser foot is down, move the dial the lin
organization to the right. Press this key when winding.
I MODE Key
This key initiates the setting of parameters or stored patterns.
J Counter Key
Under sewing editing mode (unready for sewing), press it to enter counter setting
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Texi Catenaccio – Operation manual for panel 2019
mode directly.
K DATA SETTING Key This key is used to modify the pattern number or parameter value. Under trial
sewing mode, this key is used to move single needle and feed cloth.
L SELECTION Key
This key is used to select among various pattern types, menu items or parameters.
M Sewing Speed Key Under sewing editing mode (unready for sewing), press it to enter sewing speed
setting mode directly.
N EDIT Key This key is used to display editing interface, select item or display detailed
information.
O RETURN Key
This key is used to return to the previous interface.
P C Pattern Setting Key
Set and save C patterns, and press this button to start sewing the saved C pattern.
2.2 Installing the Main Shaft Motor
Assemble the main motor to the main shaft  through the
coupling. And you need 4 screws to fix the coupling to
the upper shaft and the main shaft. Fix the coupling with
No.1 Screwand make sure that it is vertical towards the
Flat Section, and then screw No.2 screw. Fix the
coupling to the main shaft motor with No.3 screw, and
make sure it is vertical to the flat section of the main shaft
motor. Then screw the No.4 screw  to finish the
assembling task. The right diagram shows you the details:
This right diagram shows you the directions of external
cables of the main shaft motor (look from back, and the
line is on your left-hand side):
 Screws for fixing the main shaft motor, totally 4; 
Screws for fixing the back cover of the motor, totally 4;
main shaft motor encoder signal cable;  power line for
the main shaft motor.
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Texi Catenaccio – Operation manual for panel 2019
2.3 Text Mode
This mode is activated to conduct maintenance operation.
1） When the sewing LED is off, hold pressing
key for 3 seconds, and you would hear the ring of the
buzzer. Then select item “11 system test” by pressing
key and press key to enter test
mode.
2) Press key to change the function item for test and press key to enter the item for test. The
functions represented by each number are as follows:
Function Test Item Function Description
01 System Input Test Input signal test LED light as the indicator to show the status of
sensor input
02 XY Origin Adjustment XY motor/origin sensor test Display inching operation, origin searching
operation and the status of X/Y origin sensor
of X/Y motor
03 Aging Mode Continuous running Change to continuous running mode after
setting the conditions of continuous running
04 Main Shaft Test Main motor rotation number test Set up the rotation number, start machine and
display the actual rotation number.
06 Presser Foot Motor Test Presser foot, thread-trimming
motor/origin sensor test
Display inching operation of presser foot and
thread-trimming motor, origin searching
operation and the status of presser foot
origin/presser foot sensor.
08 System Output Test Output signal test Drive the movement of output solenoid/air
valve.
09 Panel Test LED and LCD test Test the status of panel displayer and LED
light.
3） During the function test, if user presses key or key, the test will be terminated and the
system will return to the status of step 2); however, if the aging mode has been used once, the aging mode can’t
be released unless the power supply is shut off.
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Texi Catenaccio – Operation manual for panel 2019
2.3.1 System Input Test
1) This function is used to test the input status of panel
keys, pedal switch and various sensors. Select “01
System Input Test” and press key to enter.
2)
Under this mode, press key to change
test item and the status of the test signal is displayed
at the right side of the screen.
2.3.2 XY Origin Adjustment
This function is to display the inching operation, origin searching operation and the status of X/Y origin sensor
of X/Y motor.
1) XY Motor Single Step Running Test
If after machine start, user has never pressed
key to enter ready status but rather directly pressed
key to enter system test mode, enter “02 XY
Origin Adjustment” and then user can directly
press key and key to
move XY motors step by step respectively. If user has
ever pressed key to enter ready status
after machine start, every time user enters “02 XY
Origin
Adjustment” mode, user need press key to
search XY origin before moving motor step by step.
Under this situation, this item indicates XY motor
origin adjustment function.
During moving XY motors, if the signal of the origin
sensor changes, the icon displayed on the screen will
become sha
dowed.
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Texi Catenaccio – Operation manual for panel 2019
2) XY Motor Origin Adjustment
First press key to conduct XY origin search.
On the screen will be displayed the origin sensor
status A of X motor and the current adjustment value
C, as well as the origin sensor status B of Y motor
and the current adjustment value D.
Press the key and key
to move X/Y motors respectively step by step and the
adjustment value will change simultaneously.
Observe the center of the presser foot and the position
of needle hole. When they overlap, press
key to save the adjustment value
and return. If user doesn’t want to save the
adjustment value, press key or
key to give up the saving.
2.3.3 Aging Mode
After selecting “03 aging mode”, press key to enter continuous running mode. After setting its
conditions, activate the continuous running mode; turn off the power to release the continuous running
mode.
1) Interval Time Setting
When the screen displays “(01) aging interval”, press
key to set the interval time between
two operations.
The setting range: 0~9900ms (by an increment of
100ms); default value: 2000ms.
2) Origin Search at Sewing End
Press key to shift to “(02) origin search” to set the origin search at sewing end.
OFF: invalid (default)
ON: valid (origin search at each sewing end)
After setting, press key to save and enter the main interface of normal sewing mode.
3) Continuous Operation
Under sewing mode of normal patterns, user can set pattern No., X/Y scale rate, max. rotation speed and other
conditions before starting sewing. At sewing end, if the origin search is set to be valid in step 2, the system will
conduct the origin search of X/Y presser foot and thread-catching/trimming motors. After the set interval
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Texi Catenaccio – Operation manual for panel 2019
time, the system will automatically start sewing again. If user need stop continuous sewing, press key
at sewing end to pause and turn off the power to terminate the continuous sewing.
2.3.4 Main Shaft Detection
Set the rotation speed of the machine, and then drive the main motor of the machine to display the actual rotation
speed under the set rotation speed.
1) Preparation
Select “04 main shaft detection” and then press
key to enter. Each motor will automatically
execute origin research. The screen will display the
“target rotation speed”, “actual rotation speed” and
“main shaft angle” of the main shaft motor.
2) Operation
Press key to change the target rotation speed of the main shaft, and then press key to
operate the machine at the set rotation speed. If the set rotation speed need changing, user can continue pressing
key during the operation to set the rotation speed and then press key again to operate the
machine at the new set rotation speed. Press key to stop the machine. After machine stops, press key
or key to quit.
2.3.5 Presser Foot Motor Detection
This function can be used to display the inching operation, origin search operation of the presser foot/thread-
trimming motors and the status of presser foot origin sensor and thread-trimming sensor.
1) Presser Foot Motor Running Test
The operation is similar to [02 XY Origin
Adjustment]. If the machine hasn’t entered sewing
ready status after power on, user can just enter “06
presser foot motor test” and press key
to execute single step movement test of presser foot
motor. At that time, the screen will display the signal
status of the two sensors at the presser foot origin
position and cutter position. Once origin search is
made, user need step pedal to level 2 to execute origin
search before moving the motor.
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Texi Catenaccio – Operation manual for panel 2019
2) Simulation Operation Test of Presser Foot Motor
Under this mode, step pedal to level 2 to execute
origin search, and then press key to make
simulation operation of the motor at various work
operation such as lifting up or lowering down.
3) Presser Foot Motor Origin Adjustment
Under this mode, step the pedal to level 2 to execute
the origin search. Without pressing key, the
motor will remain at the origin position A. Press
key to change the origin adjustment
value D, and at the same time presser foot origin
sensor signal B and cutter position sensor signal D
will change correspondingly. After setting the value,
press key to save and return. User can
also
press key or key to quit saving
and return.
2.3.6 System Output Test
Under this mode, press key to shift and select the device to be tested, and press key to drive
that device.
（01） Wiper solenoid
（02） Tension solenoid
（03） Clamp solenoid
2.3.7 Panel Test
Under this test, press key to light up all LED lights on the panel and the full screen of LCD, and press
key to return to normal display status.
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Texi Catenaccio – Operation manual for panel 2019
2.4 Basic Operations
2.4.1 Pattern Number Setting
Open power swtich.
On the left upper side of the screen will be displayed the
pattern No., as well as pattern shape, X/Y scale rate,
thread tension and sewing speed.
Press key to change pattern No. and press
key to shift pattern mode, that is, memory
pattern(
Pattern imported from outside), P pattern and C
cyclic pattern.
2.4.2 Item Data Setting
Press key and the item data input interface will be displayed.
On the left side is the item to be edited and on the right side is the content of setting.
Press key to select item, press key to change the content and press to save and
return.
(1) X Size Input
Press to display C001X size.
Press key to display the intended value.
X/Y size can be inputted by % or by actual size (set by
parameter U063) and the default setting is % input.
Note: if the set value is beyond the sewing range
allowed by the presser foot, the needle may collide
with the presser foot and thus cause needle breakage
which is very dangerous.
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Texi Catenaccio – Operation manual for panel 2019
(2) Y Size Input
Press to display C002 Y size.
Press key to display the intended value.
X/Y size can be inputted by % or by actual size (set by
parameter U063) and the default setting is % input.
Note: if the set value is beyond the sewing range
allowed by the presser foot, the needle may collide
with the presser foot and thus cause needle breakage
which is very dangerous.
(3) Sewing Speed Input
Press key to display C004 sewing speed.
Press key to display the intended value.
The inputted value is limited by the max. sewing speed set
by parameter U001.
Or under sewing editing mode (unready for sewing),
press Sewing Speed Key to enter C004 sewing
speed setting mode directly.
(4) Setting Completion
Press key.
Presser foot moves and lifts and sewing LED lights up to enter sewing status.
Note: press READY key and the presser foot will return to the sewing start. The presser foot will lower down
before moving. Therefore, please watch your fingers.
* Press key to save the set value of pattern No., XY scale rate, etc.
* Press key again, and sewing LED will be off. At that time, user can change the setting of each item.
* Please confirm the pattern No. first. Otherwise, press key will initiate error M-306. At that time, user need
reset the pattern No.
Note: if user turns off power before pressing key, the set value of pattern No., XY scale rate, max.
rotation speed and thread tension will not be saved.
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Texi Catenaccio – Operation manual for panel 2019
2.4.3 Pattern Shape Confirmation
Warning!
1. After selecting the pattern, user must confirm the pattern shape. If the pattern shape is away from the
presser foot, the needle may collide with the presser foot and break.
2. When confirming the pattern shape, please note that if user press +/- keys when the needle bar is down,
the needle bar will lift automatically before the presser foot moves.
1)
Press
key and sewing LED will light up.
2)
Press key to display “Pattern Shape
Confirmation”.
2.4.4 Sewing
Sewing:
1． Put sewing material under presser foot.
2． Step pedal to level 1 to lower the presser foot and release
the pedal to lift the presser foot.
3． Step pedal to level 2 to start sewing.
4． At sewing end, presser foot will lift and return to sewing
start.
2.4.5 Change to Other Pattern
Press key and sewing LED is off.
Press key to set pattern No.
XY scale rate, speed, etc. can be set in the same way as [2.4.1
item data setting].
Press key and sewing LED lights up to enter sewing
status.
Please confirm the pattern shape after pattern selection, in
case the pattern is away from presser foot and needle will
collide with presser foot and break during sewing.
If you switdh to P pattern or C pattern ,you need to switch
pattern mode first.
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