Toro 41614 User manual

FormNo.3403-825RevB
TankRinseKit
Multi-Pro5800TurfSprayer
ModelNo.41614—SerialNo.315000001andUp
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
TheRinseKitisdesignedtoremoveresidualchemicalsfrom
asprayertankandaffectedhoses.Itisadedicatedattachment
foraturfsprayapplicationvehicleandisintendedtobeused
byprofessional,hiredoperatorsincommercialapplications.
Theinformationinthismanualcanhelpyouandothersavoid
injuryandproductdamage.
Figure1illustratesthelocationofthemodelandserial
numbersontheproduct.
G014295
1
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Safety
Readthesafetyandoperationinstructionsinthemachine
Operator’sManual.
ChemicalSafety
WARNING
Chemical substances used in the spray system may
be hazardous and to xic to y ou, bystander s, animals,
plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatepersonalprotectiveequipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethanone
chemicalusedandinformationoneachshould
beassessed.
•
R efuse to operate or w or k on the spray er if this
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystemmakesurethe
systemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthe
chemicalmanufacturer(s).
•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsforthe
safeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensurethatas
littleskinaspossibleisexposedwhileusingchemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved*3403-825*B

•Donoteat,drink,orsmokewhileworkingwithchemicals.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafternishingthework.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;never
enterthetankorplaceyourheadoverorintheopening.
•Followalllocal,state,andfederalrequirementsforthe
sprayingofchemicals.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Rinsetank1
Fillercap1
Bulkheadtting1
Cleargasket1
Plasticangenut1
90°tting1
2
Retainingfork1
Installtherinsetankbulkheadtting.
Rinse-tankstrap2
Bolt2
Washer4
Locknut2
3
Carriagebolt1
Installtherinsetank.
Rinsenozzle2
Bulkheadtting2
Shoulderbolt2
Bushing2
Rinsevane2
Gasket2
Plasticangenut2
4
90°tting2
Installtherinsenozzle.
Rinse-tankpump1
5Straightttings2Installthepump.
Hose(rinsenozzle)2
Hoseclamp10
Teetting1
Hose(supply)1
Filterassembly1
Hose(rinsetank)1
Convolutedconduit1
6
Cabletie2
Installthehosesandlter.
2

ProcedureDescriptionQty.Use
Delaytimer1
Fuse(40A)1
3-positionswitch(withindicator
light—2015modelsandbefore
machines)
1
3-positionswitch(withoutindicator
light—2016modelsandaftermachines)1
Relay1
Powerrelay1
7
Screw#10–242
Installthedelaytimeranddashswitch.
8Nopartsrequired–Finishtherinsetankkitinstallation.
1
PreparingtheMachine
NoPartsRequired
Procedure
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponents,causingsparks.Sparks
cancausethebatterygassestoexplode,resulting
inpersonalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcables,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.
1.Movethemachineontoalevelsurface,settheparking
brake,stopthepump,shutofftheengine,andremove
theignitionkey.
2.Removethestrapandcoverfromthebatterybox;refer
totheOperator’sManualforyourmachine.
3.Drainthecontentsofthetanktoremoveanysolution
inthelines;refertotheOperator’sManualformore
information.
Note:Ifthesprayertankhascontainedchemical
solutions,ushthetankandsprayersystemthoroughly
withcleanwater;refertoyourvehicleOperator'sManual
forinstructions.
Note:Takecautionwhiledisconnectinganyhoses
duringtheinstallationofthiskitandhaveacatch
bucketreadyforanysolutionsremaininginthehose.
4.Disconnectthenegativebatterycablefromthenegative
postofthebattery;refertotheOperator’sManual.
5.Disconnectthepositivebatterycablefromthepositive
postofthebattery;refertotheOperator’sManual.
CAUTION
Chemicalsarehazardousandcancausepersonal
injury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.Should
contactoccur,washtheaffectedareathoroughly
withsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
3

2
InstallingtheRinseTank
BulkheadFitting
Partsneededforthisprocedure:
1Rinsetank
1Fillercap
1Bulkheadtting
1Cleargasket
1Plasticangenut
190°tting
1Retainingfork
Procedure
1.Locatetherinsetankandllercap,andthebulkhead
ttinginthebagoflooseparts.
2.Installthebulkheadttingintotheholeatthebottom
oftherinsetankasfollows:
A.Installacleargasketontothebulkheadtting.
B.Attachawire,longerthanthetankistall,toone
oftheretainingforkholesinthebulkheadtting
(Figure2).
G014228
1
23
45
6
Figure2
1.Rinsetank4.Filleropeningoftherinse
tank
2.Fillercap5.Wire
3.Bulkheadtting6.Bottomholeoftherinse
tank
C.Removetherinsetankllercap(Figure2).
D.Lowerthewirethroughtheopeninginthetank
llholeandrouteitthroughtheopenholeatthe
bottomofthetank(Figure2).
E.Usethewiretoguidethebulkheadttingtothe
openholeatthebottomofthetank(Figure3).
G014229
1
2
3
Figure3
1.Bulkheadttingwiththe
wireattached
3.Fillercap
2.Bottomholeoftherinse
tank
F.Movethebulkheadttingintopositionmaking
surethatthecleargasketseatsagainsttheinterior
walloftherinsetank(Figure3).
3.Securethebulkheadttingtotherinsetankwitha
plasticange-nut(Figure4).
G014230
1
2
3
Figure4
1.Rinse-tanksump3.Plasticangenut
2.Bulkheadtting(installed)
4.Installa90°ttingtothebulkheadtting,andsecure
the90°ttingwitharetainingfork(Figure5).
G014260
12
3
Figure5
1.Retainingfork3.90°tting
2.Bulkheadtting
5.Rotatethettingsothatitfacesrearward.
4

3
InstallingtheRinseTank
Partsneededforthisprocedure:
2Rinse-tankstrap
2Bolt
4Washer
2Locknut
1Carriagebolt
PreparingtheTank
1.Loosentheboltssecuringthevalvemountingrailto
theframe(Figure6).
G014231
1
2
Figure6
1.Mountingrail2.Bolt
2.Movethemountingrailrearward.
Note:Thisisasmalladjustmentthatallowsspacefor
installingtherinsetank.
3.Tightentheboltstosecurethemountingrailinthis
positionontheframe.
4.Torquetheboltsto40N∙m(30ft-lb).
5.Disconnectthesupplyhoseattherearandtopofthe
maintank(Figure7).
G014232
1
2
3
4
5
6
7
Figure7
1.Locknut5.Right-reartankstrap
2.Bolt6.Retainingfork
3.Washer7.Supplyhose
4.Locknut
6.Removetheretainingforksecuringthettingand
removethehose;retainallparts.
7.Removethefastenerssecuringthereartankstrapsat
thetopofthetank;retainallparts.
8.Removetheinboardlocknutsecuringthewiretanklid
stoptotheleft,rearstrap;retainlocknut.
InstallingtheHardwareforthe
Rinse-TankStraps
1.Installacarriagebolttotheinboardholeontheright
reartankstrap(Figure8).
Thecarriageboltontherearlefttankstrapshouldpass
throughtheopenloopofthewiretanklidstop.
G014286
1
2
3
Figure8
1.Carriagebolt3.Inboardhole
2.Right-reartankstrap
2.Installthetankstrapfastenersremovedpreviouslyto
securethestrapstothetank.
Makesurethatthestrapissecuretothetank.Donot
overtighten.
5

InstallingtheRinseTank
1.InstalltherinsetankasshowninFigure9.
G014233
1
Figure9
1.Rinsetank
2.Installtherinse-tankstrapstothehardwareinstalled
previouslyontherearstraptankstraps.
Note:Thewiretanklidstopneedstobeinstalledover
theleftrinse-tankstrapandthemaintankstrap;then
securedwiththelocknut.
G014234
1
23
4
5
6
6
3
Figure10
1.Bolt4.Carriagebolt
2.Tanklidstopwire5.Rinse-tankstrap
3.Locknut6.Washer
3.Securetherinse-tankstrapstothereartankstrapwith
2locknuts.
4.Securetherinse-tankstrapstothemountingrailusing
2bolts,4washers,and2locknuts.
Note:Carefullytightenthefasteners.Therinsetank
mustbeseatedandsecurebutthestrapsshouldnot
deformorwarpthetank.
5.Replacethesupplyhoseattherearofthetankand
secureitwiththeretainingforkremovedpreviously.
Note:Oncetherinsetankhasbeeninitiallylled,check
andtightentherinse-tankstrapfasteners,ifnecessary,asthe
weightoftheliquidcanfurtherseatthetankagainsttheframe.
4
InstallingtheRinseNozzles
Partsneededforthisprocedure:
2Rinsenozzle
2Bulkheadtting
2Shoulderbolt
2Bushing
2Rinsevane
2Gasket
2Plasticangenut
290°tting
DrillingtheMainTank
1.Openthetanklidandremovethestrainerbasket.
2.Locatethe2drillmarksinthemaintank(Figure11).
G014244
1
Figure11
1.Drillmarks
3.Movetothedrillmarkbehindthetanklid.
Note:Placeareceptacleinsidethetank,belowthe
areastobedrilled,tocatchanydebriscreatedduring
thecutting.
Important:Debrisleftinsideatankcouldclog
anddamagethespraysystemduringoperation.
4.Usea4.5cm(1-3/4inch)holesawtodrillaholeat
thedrillmark(Figure12).
6

G014245
1
2
Figure12
1.Holesaw2.Drillmark,behindthelid
5.Afterdrillingthehole,removeanyroughedgesinthe
cut.
6.Removeanydebristhatenteredthemaintankduring
thecuttingprocess.
7.Movetothedrillmarkinfrontofthetanklidand
repeattheprocedurefortheforwardhole(Figure13).
G014248
1
2
Figure13
1.Holesaw2.Drillmark,infrontofthelid
InstallingtheRinseNozzles
1.AssemblethenozzlesasshowninFigure14.
G014252
2
4
3
5
1
Figure14
1.Bulkheadtting4.Rinsevane
2.Rinsenozzle5.Shoulderbolt
3.Bushing
A.Installarinsevaneandbushingovertheshoulder
bolt.
B.Installallpartstotherinsenozzle.
C.Installtherinse-nozzleassemblytothebulkhead.
2.Installanozzleassemblyupthroughthedrilledhole
(Figure15).
G014246
1
3
4
2
Figure15
1.Plasticangenut3.Hole(previouslydrilled)
2.Gasket4.Rinse-nozzleassembly
3.Installthegasketandplasticangenutoverthe
exposedthreadsofthebulkheadontopofthetank
(Figure15).
Note:Ensurethatthesealisseatedcorrectlybetween
theplasticnutandthetanksurface.
4.Installthe90°ttingintothethreadedopeningofthe
rinsenozzlebulkhead(Figure16).
7

G014247
12
Figure16
1.Assemblynozzlebulkhead2.90°tting
5.Movetotheforwardholeinthetank.
6.Installanozzleassemblyupthroughthedrilledhole
(Figure17).
G014249
1
3
4
2
Figure17
1.Plasticangenut3.Hole(previouslydrilled)
2.Gasket4.Rinse-nozzleassembly
7.Installthegasketandplasticangenutoverthe
exposedthreadsofthebulkheadontopthetank
(Figure17).Ensurethatthesealisseatedcorrectly
betweentheplasticnutandthetanksurface.
8.Installthe90°ttingintothethreadedopeningofthe
rinse-nozzlebulkhead(Figure18).
G014250
1
2
Figure18
1.Assemblynozzlebulkhead2.90°tting
9.Alignthehosebarbofthe90°ttingstotherightside
ofthemachine.
5
InstallingtheRinse-Tank
Pump
Partsneededforthisprocedure:
1Rinse-tankpump
2Straightttings
Procedure
1.Assembletherinse-tankpumptothetankframeon
theplatformattherearrightsideofthemaintankas
showninFigure19.
G014251
1
2
3
4
5
Figure19
1.Bolt4.Tankframe
2.Washer5.Locknut
3.Rinse-tankpump
2.Securetherinse-tankpumptotheframeusing4bolts,
4washers,and4locknuts(Figure19).
8

3.Locatethestraightbarbhoseconnectorsinloose
partsandinstalltheconnectortotheinletandoutlet
openingsoftherinse-tankpump(Figure20).
G014290
1
2
2
Figure20
1.Rinse-tankpump2.Straightconnector
4.Locatethewireharnessoftherinse-tankpump.
5.LocatetheconnectorlabeledRINSEPUMPonthemain
wireharnessattherearofthetank.
6.Connecttherinse-tankpumptothemainwireharness.
6
InstallingtheHosesandFilter
Partsneededforthisprocedure:
2Hose(rinsenozzle)
10Hoseclamp
1Teetting
1Hose(supply)
1Filterassembly
1Hose(rinsetank)
1Convolutedconduit
2Cabletie
InstalltheRinseNozzleHoses
Note:Lightlylubricatethebarbedendofahosettingwith
anon-petroleumbasedlubricant,suchasvegetableoil,to
easetheprocessofinstallation.
1.Locatearinsenozzlehoseinlooseparts.
Note:Thereare3hosesofthesamelength,1isfor
therinse-tankpumpsupplyhose,and2aretherinse
nozzlehoses.
2.Assembleahoseclampontotheendofeachhose
(Figure21).
G014291
1
1
23
4
2
Figure21
1.Rinse-nozzlebarb3.Hoseclamp
2.Rinse-nozzlehose4.Teetting
3.Installahoseoverthebarboftherinsenozzle(Figure
21).
Repeattheprocedurefortheotherrinsenozzlebarb.
4.Slideahoseclampoverthebarbandtightentosecure.
Repeatthisprocedurefortheotherrinsenozzle.
InstallingtheTeeFitting
1.Locatetheteettinginlooseparts.
2.Installtheteettingtotheopenendsoftherinse
nozzlehosesinstalledpreviouslyasshowninFigure21.
3.Slidethehoseclampsoverthebarbandtightento
secure.
InstallingtheSupplyHose
1.Locatethelongsupplyhoseinlooseparts.
2.Measure17.8cm(7inches)fromtheendofthehose.
3.Cutthehoseatthatmark.
4.Installahoseclampovereachendofthelongerhose.
5.Installthehosetotheopenendoftheteetting
installedpreviously(Figure22).
9

G014292 1
2
1
3
1
4
5
Figure22
1.Hoseclamp4.Cuthose
2.Longsupplyhose5.Pump
3.Filter
6.Slidethehoseclampoverthebarbandtightento
secure.
7.Installahoseclampovereachendoftheshorthose.
8.Installanopenendofshorthoseoverthestraightbarb
comingfromthepump.
9.Slidethehoseclampsoverthebarbandtightento
secure.
InstallingtheFilter
1.Locatethelterassemblyinlooseparts.
Note:Notethedirectionalarrowofthelterassembly.
2.Installthein-lineltertotheopenendsofthehoses
comingfromthepumpandtotherinsenozzles(Figure
23).
G014294
1
2
3
4
Figure23
1.Pump3.Longsupplyhose
2.Filter4.Cuthose
3.Slidethehoseclampsofthesupplyhoseoverthebarbs
ofthelterassemblyandtightentosecure.
InstallingtheRinseTankHose
1.Locatetherinsetankhoseinlooseparts.
2.Installahoseclampovertheendofthehose.
3.Installoneendofthehosetothe90°ttingatthe
bottomoftherinsetank(Figure24).
G0151 12
1
2
3
4
2
5 6
Figure24
1.Rinsehose4.Rinsetanktting
2.Hoseclamp5.Convolutedconduit
3.Pump6.Cabletie
4.Slidethehoseclampoverthebarbandtightento
secure.
5.Slidetheconvolutedconduitoverthehosetoprotectit
fromrubbingontheframemember.
6.Installtheotherendofthehoseoverthestraightbarb
goingtothepump.
7.Slidethehoseclampsoverthebarbandtightento
secure.
8.Securetheconvolutedconduittothehoseatbothends
with2cableties.
9.Locatethecoverfortherinse-tankpumpinlooseparts.
10.Installthecoveroverthepumpandinsertthecover
tabsintotheslotsintheframemember(Figure24).
G014342
1
Figure25
1.Pumpcover
10