Toro 41249 User manual

FormNo.3414-228RevC
FoamMarkerKit
Serialnumber400000000andAfterMultiPro®1750,5800,and
WMTurfSprayer
ModelNo.41249—SerialNo.317000001andUp
Operator'sManual
Safety
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal112-7890
112-7890
1.Foamoutput3.Decrease
2.Increase
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine
2Foamtubingassembly(bulk)1Preparethetubing.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3414-228*

ProcedureDescriptionQty.Use
Regulatingvalve,capmount1
Regulatingvalve,mount1
3Decal(112-7890)1
Installthefoamcontrolvalve.
4Foammarkernishingkit(sold
separately)1Installthefoammarkernishingkitand thebracket.
Foamtube1
5Cableties8Routethefoamtubes.
Compressionnut(blue)2
Compressionnut(white)2
Brackets4
Spacers4
Setscrews4
Mountingrod2
6
Foam-nozzleassemblies2
Installthefoamnozzles.
7Nopartsrequired–Connecttheboomsectiontubes.
SeparateinstructionsforinstallingthefoammarkerkitaredenotedineachstepoftheSetup,wherespecic
proceduresaredifferentfrom1machinetoanother.Pleaselookfortheheadingdescribinginstructionsspecic
tothemachinethatyouareworkingwithbeforeproceedingwitheachstepoftheSetup.
Note:Thisfoammarkerkitrequiresamountingbracketspecicallydesignedforyourmachine.Before
installingthiskit,contactanauthorizedT orodistributortoobtaintheFoamMarkerFinishingKitforyourmachine.
1
PreparingtheMachine
NoPartsRequired
Procedure
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andshutoffthesprayerpump.
2.Lowertheouterbooms.
3.Shutofftheengineandremovethekey.
4.Cleanthesprayer;refertoCleaningtheSprayer
inthemachineOperator’sManual.
2
PreparingtheTubing
Partsneededforthisprocedure:
1Foamtubingassembly(bulk)
Procedure
1.Measurethelengthoftubingfromthebulkloop
andcutitaccordingtothetablesthatfollow.
Note:Setasidetheremainingtubing.
2.Ateachendofthecuttubinglengths,remove7
to10cm(3to4inches)oftheblacksheathto
exposetheblueandcleartubing.
Note:ForMultiPro5000Seriesmachines,use
onlyasectionofcleartubeforthecompressor
totankloop.
2

MultiPro1750Sprayers
ClearandBlue
Tubes
Quantity
Rightboomfoamtubes5.5m(18ft)1
Leftboomfoamtubes4.9m(16ft)1
Foamdensitycontrol
tubes
N/AN/A
Compressortotank
loop-backtube
92cm(3ft)1
MultiPro5800Sprayers
Clear
andBlue
Tubes
QuantityClear
Tube
Only
Quantity
Rightboom
foamtubes
4.3m(14
ft)
1N/AN/A
Leftboom
foamtubes
4.9m(16
ft)
1N/AN/A
Foamdensity
controltubes
4.9m(16
ft)
1N/AN/A
Compressor
totanktubes
N/AN/A92cm
(3ft)
1
WMMultiProSprayers
ClearandBlue
Tubes
Quantity
Rightboomfoamtubes5.5m(18ft)1
Leftboomfoamtubes4.9m(16ft)1
Foamdensitycontrol
tubes
N/AN/A
Compressortotank
loop-backtube
92cm(3ft)1
3
InstallingtheFoamControl
Valve
Partsneededforthisprocedure:
1Regulatingvalve,capmount
1Regulatingvalve,mount
1Decal(112-7890)
InstallingtheFoamControlValve
1750SeriesandWM(Workman)TurfSprayer
Systems
1.Locatetheblacktankcapontheendofthe
foam-markertankassembly(Figure1).
g206580
Figure1
1.Tankcap4.Blueltertube(insidethe
tank)
2.Fittingonthetankcap
(connectedwiththeblue
ltertube)
5.Gasket
3.Bluecompressionnut6.Cap-mountedregulating
valve
2.Unscrewthetankcapandliftitfromthetank
enoughtoseetheblueltertube(Figure1).
3

3.Removethebluecompressionnutfromthe
ttingonthetankcapconnectedtotheblue
ltertubeinsidethetank(Figure1).
4.Installthecap-mountedregulatingvalveand
gasketontothettingofthetankcapand
positionthevalveasshowninFigure1.
InstallingtheTankLoop-Back
TubingattheTank
MultiPro1750SeriesandWM(Workman)Turf
SprayerSystems
1.Assemblebluecompressionnut(Figure2)that
youremovedinstep3ofInstallingtheFoam
ControlValve(page3)ontothebluetubeofthe
compressortotankloop-backtubingthatyou
cutin2PreparingtheTubing(page2).
g206581
Figure2
1.Fitting(cap-mounted
regulatingvalve)
4.Fittingonthetankcap
2.Bluecompressionnut5.Whitecompressionnut
3.Bluetube(compressorto
tankloop-backtubing)
6.Whitetube(compressorto
tankloop-backtubing)
2.Assemblethebluetubeandbluenutintothe
ttingofthecap-mountedregulatingvalve,and
tightenthecompressionnutbyhand(Figure2).
3.Threadthetankcapontotheneckofthetank.
4.Removethewhitecompressionnutfromthe
ttingonthetankcap(Figure2).
5.Assemblewhitecompressionnutontotheclear
tubeofthecompressortotankloop-backtubing
(Figure2).
6.Assemblethecleartubeandwhitenutintothe
ttingofthecap,andtightenthecompression
nutbyhand.
InstallingtheTankLoop-Back
TubingattheCompressor
MultiPro1750SeriesandWM(Workman)Turf
SprayerSystems
1.Routethecompressortotankloop-backtubes
92cm(3ft)fromthecaptothecompression
nutsatthesideofthecompressor(Figure3).
4

g206595
Figure3
MultiProWMsprayershown;MultiPro1750sprayeris
similar
1.Towardthecompressor5.Cap-mountedregulating
valve
2.Cleartube—compressor
totankloop-backtube92
cm(3ft)
6.Compressionnut
(blue—compressortting)
3.Whitecompression
nut—cap
7.Compressionnut
(white—compressor
tting)
4.Bluetube—compressorto
tankloop-backtube92cm
(3ft)
2.Removethewhitecompressionnutand
assembleitontothecleartube(Figure3).
3.Assemblethecleartubeandwhitecompression
nutontothettingatthesideofthecompressor,
andtightenthewhitecompressionnutbyhand
(Figure3).
4.Removethebluecompressionnutfromthe
ttingatthesideofthecompressor(Figure3).
5.Assemblethebluetubeandbluecompression
nutontothettingatthesideofthecompressor,
andtightenthebluecompressionnutbyhand
(Figure3).
ConnectingtheLoop-BackTube
andFoamDensityTubesatthe
TankandCompressor
MultiPro5800SeriesSprayers
1.Removethewhitecompressionnut(Figure4)
ttingatthecapforthetank,andassembleit
ontothecleartube92cm(3ft).
g411634
Figure4
1.Cleartube—92cm(3ft)4.Compressionnut
(blue—captting)
2.Cleartube—foamdensity
tubes4.9m(16ft)
5.Frontofthemachine
3.Compressionnut
(white—captting)
2.Assemblethecleartubeandwhitecompression
nutontothettingatthecapforthetank,and
tightenthewhitecompressionnutbyhand
(Figure4).
5

3.Routethefreeendofthecleartube92cm(3ft)
fromthettingofthecaptothettingattheside
ofthecompressorwiththewhitecompression
nut(Figure4andFigure5).
g411623
Figure5
1.Compressionnut
(white—compressor
tting)
4.Bluetube—foamdensity
tubes4.9m(16ft)
2.Cleartube—foamdensity
tubes4.9m(16ft)
5.Compressionnut
(blue—compressortting)
3.Cleartube—92cm(3ft)
4.Removethewhitecompressionnut(Figure5)
andassembleitontothecleartube92cm(3ft).
5.Assemblethecleartubeandwhitecompression
nutontothettingatthesideofthecompressor,
andtightenthewhitecompressionnutbyhand
(Figure5).
6.Removethebluecompressionnutfromthe
ttingatthesideofthecompressor(Figure5).
7.Assemblethebluecompressionnutontothe
bluetube(Figure5)ofthefoamdensitytubes
4.9m(16ft).
8.Assemblethebluetubeandbluecompression
nutontothettingatthesideofthecompressor,
andtightenthebluecompressionnutbyhand
(Figure5).
9.Removethebluecompressionnutfromthe
ttingatthecapforthetank(Figure4).
10.Assemblethebluecompressionnutontothe
cleartube(Figure4)ofthefoamdensitytubes
4.9m(16ft).
11.Assemblethecleartubeandbluecompression
nutontothettingatthecapforthetank,
andtightenthebluecompressionnutbyhand
(Figure4).
RoutingtheFoam-Density-Control
Tubes
MultiPro5800SeriesSprayers
1.Routethefoamdensitytubes4.9m(16ft)
forwardfromthetankandcompressorbracket
(locatedbelowthechemicaltankandbehind
thefueltank)alongtheframechannelofthe
machine,andtowardtheareaundertheseat
box(Figure6).
g007700
Figure6
1.Foamtube2.Fueltank
2.Lifttheseat,andcontinuetoroutethetube
forwardalongthewireharnessofthemachine,
throughthesupportclamp,andundertheoor
plate(Figure7).
g195758
Figure7
MultiPro5800sprayershown
1.Frontofthemachine3.Supportclamp
2.Tubepair14.9m(16ft)
3.Routethetubetothevalvemount.
•Formodelyear2015andearliersprayers:
Routethetubealongtheexistingwire
harnessthroughtheconsoleopening(Figure
9).
6

Note:Theconsoleopeningisunderneath
thevalvemount.
g206084
Figure8
1.Tubepair14.9m(16ft)3.Valvemount
2.Consoleopening
•Formodelyear2016andlatersprayers:
Routethetubealongtheexistingwire
harnessthroughtheconsoleopeningandto
thefrontoftheseatbase(Figure8).
g206083
Figure9
1.Consoleopening
(underneaththevalve
mount)
3.Valvemount
2.Tubepair14.9m(16ft)
4.Securethetubestotheexistingwireharness
withcableties(Figure9orFigure8).
InstallingtheFoamDensityTubes
andtheFoamControlValve
MultiPro5000SeriesSprayers
1.Loosenandremovethecompressionnutsfrom
thevalvebody(Figure10).
Note:Retainandsetasidethecompression
nuts.
g206568
Figure10
1.Whitetube4.Valvebody
2.Compressionnut5.Valvemount
3.Jamnut6.Bluetube
2.Loosenandremovethejamnutfromthevalve
(Figure10).
Note:Retainandsetasidethejamnut.
3.Usethepreviouslyremovedjamnuttosecure
thevalvetothevalvemount(Figure10).
4.Insertthebluetubeandthewhitetubeintoa
compressionnut(Figure10).
5.Securetheblueandwhitetubestothevalveby
screwingthecompressionnutontothevalve
(Figure10).
6.InstallthedecalasshowninFigure11orFigure
12.
7

g206499
Figure11
MultiPro5800modelyear2015andearlier
1.Valve3.Decal112-7890
2.Valvemount
g206522
Figure12
MultiPro5800modelyear2016andlater
1.Valve3.Valvemount
2.Decal112-7890
4
InstallingtheFoamMarker
FinishingKitandthe
Bracket
Partsneededforthisprocedure:
1Foammarkernishingkit(soldseparately)
Seetheinstallationinstructionsthatcamewith
thefoammarkernishingkit.
5
RoutingtheFoamTubes
Partsneededforthisprocedure:
1Foamtube
8Cableties
RoutingtheFoamTubestothe
Booms
1.Installthefoamtubestothebooms.
Note:Installtheshorterlengthoftubetothe
boomonthesamesideasthebracket;install
thelongertubetotheboomonthesideopposite
ofthebracket.
A.Ontherightboom,installthefoamtube
alongtherearsideoftheuppersupport
pole(Figure13).
Important:Thefoamtubeswillbe
pinchedwhentheboomsareinthe“X”
transportpositioniftheyareinstalledon
thewrongside.
8

g197029
Figure13
MultiPro5000Seriesshown
1.Foamtubeontheright
boom
2.Cableties
B.Aligntheendofthetubewiththeendofthe
uppersupportpole.
Note:Useacabletietosecurethefoam
tubetothebraceusingtheholesinthe
brace(Figure14).
Note:Leaveasmallexcessoftubeat
theendoftheboomtoallowtheboomto
extend.
g007660
Figure14
1.Cabletie
C.Continuetoroutethetubealongtheexisting
boomsupplytube.
Note:Usetiestosecurethetubetothe
braceatthepositionsshowninFigure15.
g007655
Figure15
1.Cableties
D.Repeattheprocessfortheleftboom,but
routethetubealongthefrontsideofthe
uppersupportpole.
Important:Thefoamtubeswillbe
pinchedwhentheboomsareinthe“X”
transportpositioniftheyareinstalledon
thewrongside.
2.Routethe2foamtubesfromtheboomsforward
tothesideofthemachinewiththemounting
bracket(Figure16).
Important:Donotroutethetubeswhere
theywillbepinchedorpulledoutofplace.
g023900
Figure16
MultiPro1750Sprayer
1.Cableties2.Tube
9

g197028
Figure17
MultiPro5800Sprayer
1.Cableties2.Tube
g196997
Figure18
MultiProWMSprayer
1.Cableties2.Tube
3.Usethewiretiesprovidedtosecurethefoam
tubestotheexistingwiringharnessortheboom
supplytubes.
6
InstallingtheFoamNozzles
Partsneededforthisprocedure:
2Compressionnut(blue)
2Compressionnut(white)
4Brackets
4Spacers
4Setscrews
2Mountingrod
2Foam-nozzleassemblies
AssemblingtheCompression
Nuts
1.Assemblethebluecompressionnutontothe
blue(uid)tube(Figure19).
g196925
Figure19
1.Bluetube3.Cleartube
2.Bluecompressionnut4.Whitecompressionnut
2.Assemblethewhitecompressionnutontothe
clear(air)tube(Figure19).
3.Repeatsteps1and2forfoamtubesofthe
boomattheothersideofthemachine.
InstallingtheBrackets
1.Locatethefoamnozzlemountingbracketsand
thespacers.
2.Installtherstbracket3to4inchesfromtheend
oftheupperboomtube.
3.Assemblethebracketandspacerasshown
(Figure20).
Note:Installbothsetsofbracketclampsatthe
rearwardsideoftheupperboomtube.
10

g007666
Figure20
1.Upperboomtube3.Spacer(noteorientation)5.Clampscrew7.Setscrew
2.Lowerhalfofthebracket
clamp
4.Lowerhalfofthebracket
clamp
6.Spacernut8.Mountingrod
4.Installthesecondbracketassembly7to10cm
(3to4inches)inboardfromtherstbracket.
5.Installasetscrewinthetopholeofeachspacer.
6.Installthemountingrod,withthesplineend
outward,intotheholesinthespacers.
Note:Usethesetscrewstosecuretherodin
thedesiredposition.
7.Repeatsteps2through6fortheboomatthe
othersideofthemachine.
11

InstallingtheFoamNozzles
1.Locatethefoamnozzlesinloosepartsand
installanozzletothemountingrodasshown
(Figure21).
g007667
Figure21
1.Spline-endmandrel3.Bluetubeandblue
compressionnut
2.Foamnozzle4.Cleartubeandwhite
compressionnut
2.Connectthebluetubetotheupperbarbandthe
cleartubetothelowerbarb.
3.Securethetubeswiththecompressionnutsthat
youinstalledinAssemblingtheCompression
Nuts(page10).
4.Repeatsteps1through3fortheboomatthe
othersideofthemachine.
7
ConnectingtheBoom
TubesattheCompressor
NoPartsRequired
Procedure
1.Routethefoamtubesfortherightboomas
showninFigure22.
g411476
Figure22
1.Bluetubes6.Electricalconnector
2.Liquidtting(leftboom)7.Airtting(rightboom)
3.Airtting(leftboom)8.Liquidtting(rightboom)
4.Foamtubes(left
boom)—MultiPro1750
andWMMultiProSeries
4.9m(16ft)orMultiPro
5800Series4.9m(16ft)
9.Cleartubes
5.Foamtubes(right
boom)—MultiPro1750
andWMMultiProSeries
5.5m(18ft)orMultiPro
5800Series4.3m(14ft)
2.Insertthecleartubeintotheairttingattheside
compressorplate(Figure22).
3.Insertthebluetubeintotheliquidttingatthe
sidecompressorplate(Figure22).
4.Routethefoamtubesfortheleftboomasshown
inFigure22.
12

5.Insertthecleartubeintotheairttingattheside
compressorplate(Figure22).
6.Insertthebluetubeintotheliquidttingatthe
sidecompressorplate(Figure22).
Operation
UsingtheControls
Rightboomswitch—Thisswitchactivatesthe
compressor,generatingaowofwaterandairtothe
rightboomsection.
Leftboomswitch—Thisswitchactivatesthe
compressor,generatingaowofwaterandairtothe
leftboomsection.
Note:Youcandropthefoamsimultaneouslyfrom
bothboomsections.
Indicatormarkings—Thesemarkingsarelocatedon
thesideofthetank;theyindicatethesolutionlevel
inthetank.
Foamregulatoradjustmentvalve—Thisvalve
controlstheconsistencyofthefoamsolution.
Adjustingthevalve,openingorclosing,controls
theamountofsoapsolutiondeliveredtothefoam
nozzles.Increasingtheowresultsinlarger,more
frequentfoamdrops;decreasingtheowresultsin
smaller,lessfrequentfoamdrops.
Note:Useafoamwithawaterymarkerconsistency
maybehelpfulonwindydays.
Pressurereliefvalve—Pulltheredtabonthetank
capoutwardtorelievepressureinthetank.
FillingtheTankand
AdjustingtheFoamDensity
Important:Flushthesystemwithcleanwater
aftereachuse,especiallyafterusinghardwater.
Donotapplylubricatingoils,grease,orother
petroleumproductstothecompressormotor
assembly.
1.EnsurethatthefoamcompressorOn/Offswitch
isintheOFFposition.
2.Pulloutontheredpressure-relieftab,and
removetheblackcapfromthetank.
3.Pourtheproperamountofwaterintothetank,
andthenaddfoamconcentratethroughthe
openinginthetopofthetankaccordingtothe
manufacturer’sinstructions.
Important:ExtremepHlevels(hardnessor
softness)ofthewaterwillaffecttheamount
offoamconcentrateneeded.
4.Installthecaponthetankandtightenitbyhand.
5.Fortheinitialoperation,openthefoam
densityadjustmentvalve1/8to1/4turn
counterclockwise(Figure23).
13

g207605
Figure23
1.1/4turnopen
6.Startoperatingthemarkingsystemandmakea
testpatternontheground.
Note:Whenyourststartthemarkingsystem,
allow1to2minutesforthefoamtoowthrough
theline.
7.Adjustthefoamdensityadjustmentvalveto
obtainthedesiredconsistencyandsprayas
normal.
Note:Ifyouleavethefoaminthelineformore
than2hours,itmaybecomewatery.Before
operatingafterabreakof2ormorehours,run
themachinefor1to2minutestoremovethe
excesswater.
Ifthefoaminthemachineisverywatery,do
thefollowing:
A.Closethefoamdensityadjustmentvalve
completely.
B.Operatefor2minutes.
C.Wait1minuteandthencheckthe
consistencyofthefoam.
D.Adjustthefoamtoachievethedesired
consistency.
Maintenance
Winterizing
1.Movethevehicleontoalevelsurface,engage
theparkingbrake,stopthepump,andshutoff
theengine.
2.Atthetankcap,pulloutontheredpressure-relief
tab.
3.Removethetankcapfromthetank.
4.Removethehairpinthatsecuresthestrapand
tanktothecompressor.
5.Emptythetankofallsoapandliquids.
6.Assemblethetanktothecompressorwiththe
strapandhairpin.
7.Assemblethecapontothetankandtightenthe
cap.
8.Startthefoam-markercompressorandruneach
foam-markernozzlefor5minutes.
Note:Thisremovesthesolutionfromthe
solenoidsandpreventsdamagefromfreezing.
9.Shutoffthefoam-markercompressor,and
removethekeyfromthekeyswitch.
10.Disassemblethefoamnozzlesandreplacethe
foamsponges.
14

Storage
1.Movethevehicleontoalevelsurface,setthe
parkingbrake,stopthepump,shutoffthe
engine,andremovethekey.
2.Relievepressurewithintankbyopeningthe
tankllcap,installthetankllcap,andhand
tightenit.
3.Disconnecttheairandliquidtubingfromthe
tank.
Note:Replaceairandliquidtubingtogether
withthesuppliedtubingcoupler.
4.Disassemblethefoamnozzlesandreplacethe
foamsponges.
5.Emptythetankofallsoapandliquidstoavoid
damagingthetankfromfreezing.
15

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374-0282RevC