Toro 41178 Multi-Pro 1200 User manual

FormNo.3358-904RevB
Multi-Pro®1200TurfSprayer
ModelNo.41178—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafe
products,youareresponsibleforoperatingtheproduct
properlyandsafely.YoumaycontactTorodirectlyat
www.Toro.comforproductandaccessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
G002182
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ChemicalSafety....................................................4
BeforeOperating.................................................5
WhileOperating...................................................5
Maintenance.........................................................7
SoundPressure.....................................................7
Vibration..............................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................12
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

1InstallingtheAnti-siphonFill
Receptacle......................................................13
2InstallingtheSprayProMonitor.......................13
3CheckingtheBoomHingeSprings...................14
4CompletingtheSetup:Learningmoreabout
yourproduct...................................................15
ProductOverview......................................................16
Controls.............................................................17
Specications.....................................................22
Operation...................................................................23
ThinkSafetyFirst...............................................23
BeforeDrivingtheSprayerfortheFirst
Time..............................................................23
Pre-StartingChecks............................................24
DrivingtheSprayer.............................................25
NewSprayerBreak-In........................................25
OperatingtheSprayer.........................................25
FillingtheFreshWaterTank...............................26
FillingtheSprayTank.........................................26
OperatingtheBooms.........................................27
Spraying.............................................................27
SprayingTips.....................................................27
CleaningtheSprayer...........................................28
CalibratingtheSprayProMonitor.......................30
CalibratingtheBoomBypassValves....................32
Pump.................................................................32
TransportingtheSprayer....................................33
TowingtheSprayer.............................................33
Maintenance...............................................................34
RecommendedMaintenanceSchedule(s)................34
DailyMaintenanceChecklist...............................35
NotationforAreasofConcern...........................36
PremaintenanceProcedures....................................37
JackingtheSprayer.............................................37
Lubrication.............................................................37
GreasingtheSprayer...........................................37
GreasingtheBoomHinges.................................39
GreasingtheActuatorRodBearings...................39
EngineMaintenance...............................................41
CheckingtheAirIntakeScreen...........................41
ServicingtheAirCleaner....................................41
ServicingtheEngineOil.....................................42
ChangingtheSparkPlugs...................................43
FuelSystemMaintenance.......................................44
ReplacingtheFuelFilter.....................................44
ElectricalSystemMaintenance................................45
ReplacingtheFuses............................................45
ServicingtheBattery...........................................45
DriveSystemMaintenance.....................................47
MaintainingthePrimaryDriveClutch.................47
InspectingtheWheels/Tires...............................48
AdjustingtheFrontWheelToe-In.......................48
BrakeMaintenance.................................................49
CheckingtheBrakeFluid....................................49
InspectingtheBrakes.........................................50
AdjustingtheParkingBrake................................50
BeltMaintenance....................................................50
ServicingtheDriveBelt......................................50
AdjustingtheSteeringPumpBelt........................50
HydraulicSystemMaintenance...............................51
CheckingtheTransaxle/HydraulicFluid.............51
ChangingTransaxle/HydraulicFluid..................51
ReplacingtheHydraulicFilter............................52
SpraySystemMaintenance......................................53
InspectingtheHoses..........................................53
PumpMaintenance.............................................53
AdjustingtheBoomActuator.............................54
EmergencyManualOperationoftheBoom
Actuators.......................................................54
InspectingtheNylonPivotBushings...................55
Cleaning.................................................................56
CleaningtheFlowmeter......................................56
CleaningtheSuctionStrainer..............................56
Storage.......................................................................57
Troubleshooting.........................................................58
Schematics.................................................................62
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchParkQuincy,Massachusetts
02269U.S.A.
•SAE2258LightUtilityVehiclesSocietyof
AutomotiveEngineers
SAEWorldHeadquarters400CommonwealthDrive
Warrendale,PA15096-0001
•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
orUnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
Thesprayerisanoff-highwayvehicleonlyand
isnotdesigned,equipped,ormanufacturedfor
useonpublicstreets,roads,orhighways.
Supervisor’sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,EngineManual,
andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).
ChemicalSafety
Chemical substances used in the spray system
may be hazardous and to xic to y ou, bystander s,
animals, plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused
andprotectyourselfaccordingtothe
chemicalmanufacturer’srecommendations.
Forexample,useappropriatePersonal
ProtectiveEquipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonalcontact
withthechemical.
•Keepinmindthattheremaybemorethan
onechemicalusedandinformationoneach
shouldbeassessed.
•
R efuse to operate or w or k on the spray er if
this inf or mation is not a v aila ble!
•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer’sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhileusing
chemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareasas
soonaspossibleafternishingthework.
4

•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoverorin
theopening.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingtheOperator’s
Manual.Onlytrainedandauthorizedpersonsshould
operatethissprayer.Makesurethatalloperators
arephysicallyandmentallycapableofoperatingthe
sprayer.
•Thissprayerisdesignedtocarryonlyyou,the
operator.Nevercarryanypassengersonthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsand
coldmedicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besure
totakeoccasionalbreaks.Itisveryimportantthat
youstayalertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besure
todrivecautiously,usetheheadlights,andeven
consideraddingadditionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeand
keepthemawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.Make
surethattheproblemiscorrectedbeforethesprayer
orattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandall
hosesareingoodconditionbeforeapplyingpressure
tothesystem.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout
1inch(25mm)belowthetopofthetank(the
bottomofthellerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Theoperatorshouldremainseatedwheneverthe
sprayerisinmotion.Theoperatorshouldkeepboth
handsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbody
atalltimes.
•Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,andoverheadwalkways.
Makesurethereisenoughroomoverheadtoeasily
clearthesprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjury
ordeath.Drivecarefully.Topreventtippingorloss
ofcontrol:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathave
abruptchangesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeron
wetsurfaces,inadverseweatherconditions,at
higherspeeds,orwithafullload.Stoppingtime
anddistancewillincreasewithafullload.
5

–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorotherunsafe
drivingactionsthatmaycausealossofsprayer
control.
–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofway
topedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayer
canproducesparkscapableofignitingexplosive
materials.Neveroperatethesprayerinornear
anareawherethereisdustorfumesintheair
whichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.Theseareas
maybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.PlacetherangeselectorinNeutralandsetthe
parkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineonan
incline.
Braking
•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethesprayeranditscontents.
Moreimportant,itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpacton
yourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongtostop
onwetsurfacesasondrysurfaces.Ifyoudrive
throughstandingwaterdeepenoughtogetthe
brakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtestthe
brakestomakesuretheyworkproperly.Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraight
upordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesand
slowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,do
itslowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthesprayer.Donotslam
onthebrakeswhenrollingbackward,asthismay
causethesprayertooverturn.
•TheToroCompanystronglyrecommendsinstalling
theoptionalROPSKitwhenoperatingonhilly
terrain.IfyouinstallaROPS,alwaysweartheseat
beltwhendrivingthesprayer.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
6

•Reduceyourspeedwhenoperatingonroughterrain
andnearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenter
ofgravityandsprayerhandling.Toavoidlossofcontrol
andpersonalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.
•Liquidloadscanshift.Thisshiftinghappensmost
oftenwhileturning,goingupordownhills,suddenly
changingspeeds,orwhiledrivingoverrough
surfaces.Shiftingloadscancausethesprayertotip
over.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracautionon
slopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfromthe
engineandanymovingparts.Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthegroundspeedgovernor.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thissprayerinanymannerthatmayaffectsprayer
operation,performance,durability,oritsuse,may
resultininjuryordeath.Suchusecouldvoidthe
productwarranty.
SoundPressure
Thisunithasamaximumsoundpressurelevelatthe
operator’searof82dBA,basedonmeasurementsof
identicalmachinesperDirective98/37/EC.
Vibration
Thisunitdoesnotexceedahand/armvibrationlevelof
2.5m/s2,basedonmeasurementsofidenticalmachines
perDirective98/37/EC.
Thisunitdoesnotexceedawholebodyvibration
levelof0.5m/s2,basedonmeasurementsofidentical
machinesperDirective98/37/EC.
7

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
100-8454
1.ReadtheOperator’sManualforinformationonthe
transmission.
2.Tostarttheengine,sitontheoperator’sseat,pressthe
brake,settherangeselectortoNeutral,turntheignition
keytoEngine-start,settherangeselectortothedesired
gear,releasethebrakeandparkingbrake,andpressthe
acceleratorpedaltothedesiredspeed.
3.Tostoptheengine,pressthebrake,settherangeselector
toNeutral,settheparkingbrake,andturntheignitionkey
toEngine-stop.
4.Rangeselectorgearpattern
104-7628
1.ReadtheOperator’sManual.
104-8749
1.Sprayon9.Lowertheboom.
2.Sprayoff10.Raisetheboom.
3.Pump11.Automatic
4.On12.Manual
5.Off13.Leftboomfoammarker
6.Spraypressure14.Rightboomfoammarker
7.Increase15.ReadtheOperator’s
Manual.
8.Decrease
104-8882
1.Sprayon4.Increase
2.Sprayoff5.Decrease
3.Spraypressure
8

100-8470
1.Engine—stop5.Neutralenginespeedlock
2.Engine—run6.Engage
3.Engine—start7.On
4.Headlights8.Off
107-8621
1.Agitationon3.Agitationoff
2.Continuousvariable
setting
100-8386
1.Fuel3.Half-full
2.Empty4.Full
110-5143
1.Warning—readtheOperator’sManual.
2.TippingHazard—driveslowlyoverroughterrainandwhen
turning.
3.Fallingandarm/leginjuryhazards—donotcarrypassengers
andkeeparmsandlegsinsideofthevehicleatalltimes.
4.Tostoptheengine,pressthebrake,movetherange
selectortoNeutral,settheparkingbrake,releasethebrake
pedal,turntheignitionkeytoEngine-stop,andremovethe
key.
110-5240
1.Warning—readtheOperator’sManualandreceivetraining
beforeoperating.
2.Warning—stayawayfrommovingparts,donotoperate
withcoversremoved.
3.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
4.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
93-0688
1.Warning—readtheOperator’sManual.
2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
9

107-8640
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrinsingthetank.
106-1355
1.Warning—donotenterthetank.
106-5051
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.
108-3306
108-3308
1.Speed6.Applicationrate
2.Calibrationdistance7.Calibrationvolume
3.Speedcalibration8.Flowmetercalibration
4.Unitsofmeasure9.Width
5.Selectunits
108-3252
1.Warning—readthe
Operator’sManual.
2.Torquelugnutsto55-65
ft-lb(75-88N-m).
10

108-3699
1.30ampfuse,leftboom
actuator
6.10ampfuse,headlights
2.30ampfuse,rightboom
actuator
7.5ampfuse,cruisecontrol
3.15ampfuse,foammarker8.20ampfuse,spraysystem
4.Empty9.Fusepanel
5.30ampfuse,power10.ReadtheOperator’s
Manualformore
information.
104-8939
1.Engineoillevel(dipstick)5.Hydraulicstrainer9.Fuel,unleadedonly13.Grease
2.Engineoillter6.Gearboxuidlevel10.Fuellter14.Tirepressure
3.Transaxle/hydraulicuid
level(dipstick)
7.Brakeuid11.Battery15.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Transaxlehydrauliclter8.Belts,steeringanddrive12.Aircleaner16.Pump
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
90degreetting1
Quickcoupler1
Hoseadapter1
Fillreceptaclebracket1
Flange-headbolt,5/16x3/4inch1
1
Anti-siphonhose1
Installtheanti-siphonllreceptacle.
SprayProMonitor1
SprayProDecal1
Bracket1
Flange-headbolt,3/4inch2
Flangenut,1/4inch2
Knob2
Washer2
2
Carriagebolt2
InstalltheSpray-Promonitor.
3Nopartsrequired–Checktheboomhingesprings.
Ignitionkey1
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterial1
RegistrationCard1
4
Pre-deliveryInspectionSheet1
Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.
12

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheAnti-siphonFill
Receptacle
Partsneededforthisprocedure:
190degreetting
1Quickcoupler
1Hoseadapter
1Fillreceptaclebracket
1Flange-headbolt,5/16x3/4inch
1Anti-siphonhose
Procedure
1.Placethellreceptaclebracketoverthethreaded
holeinthetankandsecureitwithaange-headbolt
(5/16x3/4inch)(Figure3).
Figure3
1.Fillreceptaclebracket5.Quickcoupler
2.Threadedholeinthetank6.Hoseadapter
3.Flangebolt,5/16x3/4inch7.Anti-siphonhose
4.90degreeelbowtting
2.Placethethreadedendofthe90degreeelbowtting
throughthebracketandthreadthequickcoupler
ontoit,securingittothebracket(Figure3).
Note:Installthettingwiththeopenendpointing
towardthelargeopeninginthebracketandtoward
thetankopeningsothewaterwillarcintothetank
whenyoullit.
3.Installthehoseadapterintothequickcoupler
(Figure3).
4.Locktheadapterintoplacebyswingingthelevers
towardtheadapterandthensecurethemwiththe
hairpincotters(Figure3).
5.Installtheanti-siphonhosethroughthelarge
openingonthebracketandontothebarbedendof
the90degreeelbowtting(Figure3).
Important:Donotlengthenthehosetoallow
contactwiththetankuids.
2
InstallingtheSprayPro
Monitor
Partsneededforthisprocedure:
1SprayProMonitor
1SprayProDecal
1Bracket
2Flange-headbolt,3/4inch
2Flangenut,1/4inch
2Knob
2Washer
2Carriagebolt
Procedure
1.InstalltheSprayProDecaltothemonitor(Figure4).
Figure4
1.Spraypromonitor3.Decal,Lowerhalf
2.Decal,Upperhalf
Note:Besuretoorientthedecalasshownin
Figure19.
2.Installthemonitorbracketonthedash(Figure5)
using2ange-headbolts(1/4x3/4inch)and2
angenuts(1/4inch).
13

Figure5
1.SprayPromonitor3.Flange-headbolts,
1/4x3/4inch
2.Bracket4.Knob
3.Looselyinstallthe2carriagebolts,rubber
washers,andknobsonthebracketasillustratedin
FigureFigure5andFigure6.
Note:Installthecarriageboltsandrubberwashers
insideofthebracketandtheknobsontheoutside.
Figure6
1.Carriagebolt3.Knob
2.Rubberwasher4.Bracket
4.Removethelargegrommetfromtheholeinthedash
andthreadthecablesonthemonitorthroughthe
grommetandthedash.
5.Installthegrommetintothedash.
6.InstalltheSprayPromonitoroverthecarriagebolt
heads(Figure5)andtightentheknobstosecureit.
7.ConnecttheSprayProwireconnectorstothewire
connectorslocatedunderthedash(Figure7).
Figure7
1.Connectorsfromthe
sprayer
2.Connectorsfromthe
monitor
3
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.
Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.The
springsarenotfullytightenedatthetimeofmanufacture
toallowtheboomstobeinthispositionfortransit.
Beforeoperatingthemachine,thespringsmustbe
adjustedtothecorrectcompression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure8).
A.Allspringsmustbecompresseduntilthey
measure1.56inches.
14

B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
Figure8
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperationsection
formoreinformation.
4
CompletingtheSetup:
Learningmoreaboutyour
product.
Partsneededforthisprocedure:
1Ignitionkey
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterial
1RegistrationCard
1Pre-deliveryInspectionSheet
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.CompletetheregistrationcardandreturntoToro.
4.Storethedocumentationinasafeplace.
15

ProductOverview
G005774
2 9 1 3 6 7 10
4
11 58
Figure9
1.Operator’sseat4.Tankdrain7.T anklid10.Boomtransportcradle
2.Headlight5.Chemicaltank8.Leftboom11.Fueltank
3.Freshwatertank6.Anti-SiphonReceptacle9.Rightboom
Figure10
1.Pedals4.Chemicaltank7.Pumppressuredampener10.Leftboom
2.Spraycontrolpanel5.Pump8.Agitationcontrolvalve11.Centerboom
3.Rinsetank6.Battery9.Rightboom12.Boomcontrolcylinder
16

Controls
Figure11
1.Steeringwheel4.Sprayercontrols7.Masterspraylever10.Hourmeter
2.Spray-Promonitor5.Applicationrateknob8.RangeSelector11.Vehiclecontrols
3.Choke6.Parkingbrake9.Voltmeter
AcceleratorPedal
Theacceleratorpedal(Figure12)givesyoutheabilityto
varygroundspeedofthesprayer.Pressingthepedal
increasesgroundspeed.Releasingthepedalwillslow
thesprayerandtheenginewillidle.
Figure12
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedaltostoporslowthesprayer
(Figure12).
Brakescanbecomewornorcanbeadjusted
incorrectlyresultinginpersonalinjury.
Ifbrakepedaltravelstowithin1inch(2.5cm)
ofthesprayeroorboard,thebrakesmustbe
adjustedorrepaired.
ParkingBrake
Theparkingbrakeisalargelevertotherightoftheseat.
(Figure13).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventaccidentalmovement
ofthesprayer.Toengagetheparkingbrake,pullupand
backonthelever.Todisengage,pushitforwardand
down.Ifthesprayerisparkedonasteepgrade,apply
theparkingbrakeandplaceblocksatthedownhillside
ofthewheels.
17

Figure13
1.Parkingbrakelever
ChokeControl
Thechokecontrolisasmallknobtotherightofthe
seat.Tostartacoldengine,pullthechokecontrolup.
Aftertheenginestarts,regulatethechoketokeepthe
enginerunningsmoothly.Assoonaspossible,push
thecontroldowntotheOffposition.Awarmengine
requireslittleornochoking.
RangeSelector
Therangeselector,locatedtotheleftoftheseat,has
5positions:3forwardspeeds,Neutral,andReverse
(Figure14).Theenginewillstartonlywhentherange
selectorisintheNeutralposition.Youmustalsofully
pressthebrakewiththesprayerstoppedtochange
ranges.
Important:Donotshiftoutoforchangeranges
whilethevehicleismoving.Attemptingtochange
rangeswhilethevehicleismovingcandamagethe
transmission.Onlystoppingthesprayercompletely,
andfullyengagingthebrakewillsafelydisengage
thelockingpinandallowtherangestobechanged.
Figure14
1.RangeSelector4.Voltmeter
2.Ignitionswitch5.Headlightswitch
3.Hourmeter6.Neutralenginespeedlock
switch
IgnitionSwitch
Theignitionswitch(Figure14),usedtostartandstop
theengine,has3positions:Stop,Run,andStart.Rotate
thekeyclockwisetotheStartpositiontostarttheengine
andreleaseittotheRunpositionwhenstarted.Rotate
thekeytotheStoppositiontostoptheengine.
HourMeter
Thehourmeter(Figure14)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstartsto
functionwheneverthekeyisturnedtotheRunposition.
Voltmeter
Thevoltmeter(Figure14)indicatesthelevelofcharge
inthebattery.Whenthebatteryisfullycharged,the
voltmeterwillreadinthecenterofthedialwhenthe
keyisintheRunpositionwiththeengineoff.When
theengineisrunningthevoltmeterneedleshouldbe
totheright.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure14).
Pushitforwardtoturnthelightsonandrearwardto
turnthemoff.
NeutralEngineSpeedLockSwitch
WhentherangeselectorisintheNeutralposition,you
canusetheacceleratorpedaltospeeduptheengine,
thenpushthisswitchforwardtosettheengineatthat
18

speed.Thisisnecessarytorunthechemicalagitation
whilestationaryoroperatingattachmentssuchasthe
handsprayer(Figure14).
Important:Therangeselectormustbeinthe
neutralpositionfortheswitchtowork.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank,on
therightsideofthemachineandshowstheamountof
fuelinthetank.
MasterSprayLever
Themastersprayleverallowsyoutostartorstopthe
sprayoperation.Rotatetheleverforwardtoenable
thespraysystemandrearwardtodisableit(Figure15).
WhenthemastersprayleverisintheOffposition,the
SprayProscreenreads“Hold.”
Figure15
1.Masterspraylever3.Applicationrateknob
2.Boomlevers4.Pumpswitch
BoomLevers
Theboomleversarelocatedattherearofthecontrol
paneltotherightoftheseat(Figure15).Pusheachlever
downtoturnthecorrespondingboomsectiononand
uptoturnthemoff.Theseleverswillonlyaffectthe
spraysystemwhenthemastersprayleverison.
ApplicationRateKnob
Theapplicationrateknobislocatedonthecontrol
paneltotherightoftheseat(Figure15).Rotatethe
knobclockwisetoincreasethespraysystempressureor
counterclockwisetodecreasepressure.
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure16).Togglethisswitchforward
torunthepumporrearwardtostopthepump.
Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.
Figure16
1.Pumpswitch3.Foammarkerswitch,left
andright
2.Boomliftswitch,leftand
right
4.Sonicboomswitch
BoomLift
Theboomliftswitchesareusedtoraisetheleftand
rightboomrespectively(Figure16).
FoamMarkerSwitchLocations
(Optional)
Ifyouinstalltheelectricboomlift,sonicboom,and
foammarkerkit,youwilladdswitchestothecontrol
panelforcontrollingtheiroperation.Thesprayercomes
withplasticplugsintheselocations.
SonicBoom(Optional)
TheSonicBoomswitchisarockerswitchusedto
operatetheSonicBoom.Toggleswitchforwardfor
automatic,rearwardformanualandcenterforOff.
ApplicationRateControlValve
Thisvalvecontrolstheamountofuidthatisrouted
totheboomsbydirectinguidowtotheboomsor
thebypasshosetothetank(Figure17).Tocontrolthis
valve,rotatetheapplicationrateknobontopofthe
valvetoobtainthedesiredpressure.
19

Figure17
1.Applicationratecontrol
valve
3.Boomvalves(3)
2.Flowmeter4.Boomby-passvalves
Flowmeter
Theowmetermeasurestheowrateoftheuidfor
usebytheSprayPro™system(Figure17).
BoomValves
Thesevalvesturnthethreeboomsonoroff(Figure17).
BoomBypassValves
Theboombypassvalvesredirecttheuidowfora
boomtothetankwhenyouturnofftheboomsection.
Youcanadjustthesevalvestoensurethattheboom
pressureremainsconstantnomatterhowmanybooms
areon.RefertoCalibratingtheBoomBypassValves,
intheOperationsection.
AgitationControlValve
Thisvalveislocatedontherightsideofthetank
(Figure18).Turntheknobonthevalvetothe9o’clock
positiontoturnonthetankagitationandtothe3
o’clockpositiontoturnoffthetankagitation.
Figure18
1.Agitationcontrolvalve2.Pressuregauge
Note:Foragitationtowork,thepumpmustbeon
andtheenginemustberunningaboveanidle.Ifyou
stopthesprayerandneedagitationon,placetherange
selectorintheNeutralposition,settheparkingbrake,
presstheacceleratorpedaltotheoor,turnthepump
OnandturntheneutralenginespeedlockOn.
PressureGauge
Thepressuregaugeislocatedtotherightofthetank
(Figure18).Thisgaugeshowsthepressureoftheuid
inthesysteminpsiandkPa.Usethegaugetoadjustthe
by-passvalveswheneveryouchangenozzles.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90degreebarbedtting,andashort
hosewhichyoucandirecttowardthetankopening.This
receptacleallowsyoutoconnectawaterhosetoitand
llthetankwithwaterwithoutcontaminatingthehose
withthechemicalsinthetank.
Important:Donotlengthenthehosetoallow
contactwiththetankuids.
20