Toro 08865 User manual

Form No. 3459-473 Rev B
Laser Level Installation Kit
Field Pro
®
6040 T raction Unit
Model No. 08865
Installation Instructions
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure Description
Qty .
Use
1
No parts required
–
Prepare the machine.
2
No parts required
–
Remove the hood.
Bolt (3/8 x 1/2 inch)
2
Flat washer 4
Spacer
2
Locknut (3/8 inch)
3
Curved washer
2
Bushing 2
Receiver mast 1
Locknut (1/2 inch)
1
Thrust washer 1
Mast-support mount 1
Carriage bolt (1/2 x 2-1/2 inches)
1
3
Carriage bolt (3/8 x 1-1/4 inches)
2
Install the receiver mast.
Hydraulic hose (65 cm or 25-1/2 inches)
1
Hydraulic hose (48 cm or 19 inches)
1
Long hydraulic tube (mid-port)
1
Short hydraulic tube (mid-port)
1
Hydraulic tube (no port)
1
Hydraulic hose (90° elbow tting)
1
Long 90° elbow tting
1
Short 90° elbow tting
1
Straight tting
2
Carriage bolt (5/16 x 3/4 inch)
2
Control manifold
1
V alve bracket 1
Bolt (1/4 x 5/8 inch)
3
4
Nut (5/16 inch)
2
Install the hydraulics.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420 Register at www .T oro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3459-473*

Procedure Description
Qty .
Use
Bolt (1/4 x 5/8 inch)
2
Locknut (#6)
1
Carriage bolt (#10 x 5/8 inch)
2
Laser controller mount 1
Nut (#10)
2
Grommet
1
Screw (#6 x 1/2 inch)
1
5
Nut (1/4 inch)
2
Install the laser controller mount.
Switch bracket
1
Proximity switch 1
Switch plate
1
Carriage bolt (#10 x 5/8 inch)
1
Locknut (#10 inch)
1
Activator bracket 1
T orsion spring 1
Carriage bolt (1/4 x 3/4 inch)
2
6
Locknut (1/4 inch)
2
Install the operator presence switch.
1
Preparing the Machine
No Parts Required
Procedure
1. Park the machine on a level surface or move the
machine to a machine lift.
2. Engage the parking brake.
3. Raise the mid-mount attachment. Insert the
depth control pin into the T RANSPORT (T) position
to keep the mid-mount attachment up.
4. Shut of f the engine and remove the key .
5. W ait for all moving parts to stop and machine
components to cool.
6. Chock the wheels.
2

2
Removing the Hood
No Parts Required
Procedure
1. Remove the latches from the latch pins ( Figure
1).
g362440
Figure 1
1. Latch 2. Latch pin
2. Lift the hood from the machine ( Figure 2 ).
g362438
Figure 2
3

3
Installing the Receiver Mast
Parts needed for this procedure:
2
Bolt (3/8 x 1/2 inch)
4 Flat washer
2
Spacer
3
Locknut (3/8 inch)
2
Curved washer
2 Bushing
1 Receiver mast
1
Locknut (1/2 inch)
1 Thrust washer
1 Mast-support mount
1
Carriage bolt (1/2 x 2-1/2 inches)
2
Carriage bolt (3/8 x 1-1/4 inches)
Procedure
1. Install the mast-support mount to the machine
as shown in Figure 3 .
g389485
Figure 3
1. Locknut (3/8 inch) 3. Carriage bolt (3/8 x 1-1/4
inches)
2. Mast-support mount
4

2. Install the mast to the mast-support mount as
shown in Figure 4 .
3. Install the upper part of the mast to the machine
fork as shown in Figure 4 .
g439863
Figure 4
1. Bolt (3/8 x 3-1/2 inches)
7. Mast
2. Flat washer
8. Locknut (1/2 inch)
3. Spacer
9. Thrust washer
4. Locknut (3/8 inch)
10. Installed mast-support
mount
5. Curved washer 1 1. Carriage bolt (1/2 x 2-1/2
inches)
6. Bushing
4
Installing the Hydraulics
Parts needed for this procedure:
1
Hydraulic hose (65 cm or 25-1/2 inches)
1
Hydraulic hose (48 cm or 19 inches)
1
Long hydraulic tube (mid-port)
1
Short hydraulic tube (mid-port)
1
Hydraulic tube (no port)
1
Hydraulic hose (90° elbow tting)
1
Long 90° elbow tting
1
Short 90° elbow tting
2
Straight tting
2
Carriage bolt (5/16 x 3/4 inch)
1
Control manifold
1 V alve bracket
3
Bolt (1/4 x 5/8 inch)
2
Nut (5/16 inch)
Procedure
W ARNING
Hydraulic uid escaping under pressure can
penetrate skin and cause injury . Fluid injected
into the skin must be surgically removed
within a few hours by a doctor familiar with
this form of injury; otherwise, gangrene may
result.
• Ensure that all hydraulic-uid hoses
and lines are in good condition and all
hydraulic connections and ttings are tight
before applying pressure to the hydraulic
system.
• Keep your body and hands away from
pinhole leaks or nozzles that eject
high-pressure hydraulic uid.
• Use cardboard or paper to nd hydraulic
leaks; never use your hands.
1. Ensure the stop pin is in the transport and
maintenance position holding the tool up.
2. Move the valve control levers forward and
reverse to release internal pressure in the
hydraulic hoses and tubes.
5

3. Remove the existing hoses from the cylinder
and the control valve ( Figure 5 ).
g389238
Figure 5
1. Existing hoses for the cylinder
4. Remove the 90° elbow tting from the cooler
and at the front of the control valves ( Figure 6
and Figure 7 ).
g389240
Figure 6
1. Control valve end 2. 90° elbow tting
6

g389239
Figure 7
1. Control valve end
5. Install the 90° elbow ttings, straight ttings, and
the bracket to the control manifold ( Figure 8 ).
g389237
Figure 8
1. 90° elbow tting (short)
4. V alve bracket
2. 90° elbow tting (long) 5. Bolt (1/4 x 5/8 inch)
3. Control manifold 6. Straight tting
7

6. Install the control manifold and bracket to the
machine as shown in Figure 9 .
g389329
Figure 9
1. Carriage bolt (5/16 x 3/4
inches)
3. Nut (5/16 inch)
2. Manifold with bracket
7. Use Figure 10 to identify the hydraulic tubes and
the hoses.
g389303
Figure 10
1. Hydraulic hose (90° elbow
tting)
4. Long hydraulic tube
(mid-port)
2. Hydraulic hose (48 cm or
19 inches)
5. Short hydraulic tube
(mid-port)
3. Hydraulic hose (65 cm or
25-1/2 inches)
6. Hydraulic tube (no port)
8

8. Install the hydraulic hose (90° elbow tting) to
the straight tting on the manifold, route it back
to the hydraulic uid cooler , and attach the 90°
elbow tting to the hydraulic uid cooler; refer to
Figure 10 ,Figure 1 1 , and Figure 12 .
Note: Ensure the hose is routed away from hot
surfaces, not rubbing on other parts, and not
being pinched.
g390663
Figure 1 1
1. Hydraulic hose (90° elbow tting)
g390674
Figure 12
1. 90° elbow tting connected to the hydraulic uid cooler
9

9. Install the short hydraulic tube (mid-port) to the
valve control and the 90° elbow tting (short) on
the manifold; refer to Figure 8 ,Figure 10 , and
Figure 13 .
g389241
Figure 13
1. Short hydraulic tube (mid-port)
10. Install the long hydraulic tube (mid-port) to the
valve control and the 90° elbow tting (long) on
the manifold; refer to Figure 8 ,Figure 10 , and
Figure 14 .
g389242
Figure 14
1. Long hydraulic tube (mid-port)
1 1. Install the hydraulic tube (no port) to the valve
control and the straight tting on the manifold;
refer to Figure 8 ,Figure 10 , and Figure 15 .
10

g389243
Figure 15
1. Hydraulic tube (no port)
12. Install the hydraulic hoses to the mid-ports in
the hydraulic tubes and to the hydraulic cylinder
(Figure 10 and Figure 16 ).
g389236
Figure 16
1. Hydraulic hose, 48 cm (19
inches)
2. Hydraulic hose, 65 cm
(25-1/2 inches)
5
Installing the Laser
Controller Mount
Parts needed for this procedure:
2
Bolt (1/4 x 5/8 inch)
1
Locknut (#6)
2
Carriage bolt (#10 x 5/8 inch)
1 Laser controller mount
2
Nut (#10)
1
Grommet
1
Screw (#6 x 1/2 inch)
2
Nut (1/4 inch)
Procedure
1. Install the grommet into the large hole in the
laser controller mount ( Figure 17 ).
2. Install the RAM
®
mount (provided with the
display kit) to the mount as shown in Figure 17 .
3. Install the electrical caps (provided with the
display kit) to the mount as shown in Figure 17 .
4. Install the laser controller mount to the machine
as shown in Figure 17 .
1 1

g389352
g389353
Figure 17
1. Grommet
7. Laser controller mount
2. Locknut (#6) 8. Carriage bolt (#10 x 5/8 inch)
3. Locknut (#10)
9. Laser controller mount with grommet
4. RAM
®
mount—provided in the display kit
10. Nut (1/4 inch)
5. Electrical connector caps—provided in the display kit
1 1. Bolt (1/4 x 5/8 inch)
6. Screw (#6 x 1/2 inch)
12

6
Installing the Operator
Presence Switch
Parts needed for this procedure:
1
Switch bracket
1 Proximity switch
1
Switch plate
1
Carriage bolt (#10 x 5/8 inch)
1
Locknut (#10 inch)
1 Activator bracket
1 T orsion spring
2
Carriage bolt (1/4 x 3/4 inch)
2
Locknut (1/4 inch)
Procedure
1. Park the machine on a level surface, engage the
parking brake, shut of f the engine, remove the
key , and allow the machine to cool.
2. Remove the 4 bolts securing oil cooler shroud
and remove the shroud ( Figure 18 ).
g41 1635
Figure 18
1. Oil cooler shroud
3. Assemble the switch plate and the proximity
switch to the switch bracket using a carriage bolt
(#10 x 5/8 inch) and locknut (#10) as shown in
Figure 19 .
Note: Route the wire connector (not shown) of
the proximity switch up through the hole in the
switch bracket.
g41 1622
Figure 19
1. Carriage bolt (#10 x 5/8
inch)
4. Switch bracket
2. Switch plate 5. Locknut (5/8 inch)
3. Proximity switch
13

4. Install the proximity switch assembly to the
chassis using 2 carriage bolts (1/4 x 3/4 inch)
and locknuts (1/4 inch) as shown in Figure 20 .
g41 1640
Figure 20
1. Carriage bolts (1/4 x 3/4
inch)
3. Chassis plate
2. Proximity switch assembly
4. Locknuts (1/4 inch)
5. Remove the locknut, ange bushing, and
carriage bolt from the forward joint of the
standing platform as shown in Figure 21 .
6. Install the ange bushing and spring to the
activator bracket (A of Figure 21 ), then install
the assembly to the forward joint of the standing
platform (B of Figure 21 ) using the hardware
removed in step 5.
g41 1643
Figure 21
1. Spring
4. Flange locknut
2. Activator bracket
5. Carriage bolt
3. Bushing
14

7. Remove the jumper from the machine wire
harness connector that hangs near the forward
joint of the standing platform ( Figure 22 ).
g41 1719
Figure 22
1. Machine wire harness
3. Chassis plate
2. Jumper
8. Connect the proximity switch to the machine
wire harness connector as shown in Figure 23 .
g41 1671
Figure 23
1. Machine wire harness 2. Proximity switch connector
9. Check the function of the switch; repeat this step
until the switch functions properly:
•Start the machine, turn of f the laser kit,
engage the parking brake, and step of f the
operator platform.
•If the operator presence switch does not
cause machine to turn of f when you leave
the platform, shut of f the machine and adjust
the proximity switch assembly position on
the chassis plate to move it closer to the
activator bracket.
10. Install the oil cooler shroud ( Figure 18 ).
15