Tyco Electronics 58062-1 User manual

Instruction Sheet
Terminating Head 58062- 1
For AMPMODU* Mass Termination (MT) 408--9085
LOC B
1of 5
E2010 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
04 FEB 10 Rev BReceptacle Connectors
Figure 1
Channel
Ramp
Feed Channel
Slot
Wire Inserter
Adjuster
(Inserter Rod)
Anti--Backup Pawl
(Not Shown)
Feed Slide
(Not Shown)
Wire Guide
Note: Adapter for Single--Row
Connectors Not Shown
1. INTRODUCTION
Terminating Head 58062--1 is designed to terminate
unstripped discrete wire sizes 30 through 20 AWG
onto AMPMODU MT receptacle connectors having a
single row (reference part number 1--102747--7) or
double row (reference part number 102393--1)
of contacts with spacing on 2.54¢2.54 mm
[100¢100 in.] centerlines.
The head must be used with one of the following
power units (for operating procedure, refer to the
instructions packaged with the power unit).
Power Unit Instruction Sheet (408) or
Customer Manual (409)
Pistol Grip Manual Handle
Assembly 58074--1 408--6790
Pistol Grip Pneumatic Handle
Assembly 58075--1 408--6789
Pneumatic Power Bench
Assembly 58338--1 408--9393
Electric Power Unit 931800--1 409--5746
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION (Figure 1)
Features of the head and their function are as follows:
Wire inserter—forces the wire into the slotted beams
of the contact.
Wire guide—holds the connector properly in relation
to the wire.
Adjuster (inserter rod)—is a piston for, and regulates
the travel of, the wire inserter.
Feed slide—automatically advances the connector
after each termination.
Anti--backup pawl—prevents the connector from
moving out of position after it has been advanced by
the feed slide.
An adapter is included with the head that must be
used for terminating single--row connectors.
After the head is installed onto the power unit, it
serves as a guide and support for the connector
during termination. The arrow on the top of the head
indicates the direction that the connector will move in
the head. The wires are terminated onto the
connector using the insulation displacement
technique.
3. SETUP
1. For single--row connectors, refer to Figures 1
and 2, and install the adapter onto the head as
follows:
a. Align the side of the adapter with the side of
the head so that the bottom starts at the slot
and the clip starts at the ramp.
b. Slide the adapter into the slot until the clip
drops into the channel.
2. Install the head onto the power unit according to
the instructions packaged with the power unit.
Make sure to observe any cautions and dangers.
NOTE
i

408- 9085
Terminating Head 58062- 1
Rev B2 of 5 Tyco Electronics Corporation
Figure 2
Clip
Ramp
Adapter
Slide Adapter
Into Slot
Installing Adapter
(Used for Single- Row Connectors Only)
4. TERMINATION PROCEDURE
Make sure that the connector matches the wire size
to be terminated, then refer to Figure 3, and proceed
as follows:
1. Align the side of the connector with the side of
the head (so that it will move in the direction of the
arrow), and slowly slide the connector into the feed
channel. Stop when the desired contact position
aligns with the wire slot.
If the connector cannot be inserted into the head
or if the connector is too loose in the head, refer
to Paragraph 5.2 for wire guide adjustment.
2. Insert the wire into the wire slot until the wire
bottoms on the head.
Figure 3
Wire Wire
Slot
Slide Connector
Into Feed Channel
Power Unit
(Ref)
Connector
(Double Row
Shown)
Terminating Connector
3. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
inserter will retract and the connector will advance
to the next contact position).
4. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
inserter will retract and the connector will advance
to the next contact position).
5. Repeat Steps 1 through 3 until all applicable
contacts are terminated.
6. Slide the connector out of the head in the
direction of the arrow.
7. Inspect each terminated contact according to
Figure 4. If any contact does not meet the
requirements, DO NOT use the connector. Refer to
Section 5 for adjustments.
For application requirements for the connectors,
refer to the appropriate application specification:
114--25019 for single--row connectors and
114--25032 for double--row connectors.
5. ADJUSTMENTS
For pneumatic power units, to avoid personal
injury, ALWAYS disconnect the air supply before
making adjustments to the head.
For electric power units, to prevent personal
injury, ALWAYS disconnect the electrical power
supply before making adjustments to the head.
5.1. Wire Insertion Depth
If the wire is inserted too deep or not deep enough in
the contact after termination, adjust the wire insertion
depth as follows:
A. Pneumatic Power Units
Increase the air pressure by 10 psi [69 kPa]. Repeat
the termination and inspection procedure. Continue in
this manner until the proper wire insertion depth is
obtained or the air pressure is set to 70 psi [483 kPa].
If proper wire insertion depth is not obtained at 70 psi
[483 kPa], return the air pressure to 40 psi [276 kPa]
and follow Paragraph B.
For pneumatic power units, it might be necessary
to adjust either the wire insertion depth or the air
pressure.
NOTE
i
NOTE
i
DANGER
DANGER
NOTE
i

408- 9085
Terminating Head 58062- 1
3of 5Rev BTyco Electronics Corporation
Figure 4
Top of Wire Conductor Below
TopofWireBarrelSlot
Top of Wire
Barrel Slot
Correct Acceptable
T
e
r
m
i
n
a
t
i
o
n
I
n
s
pect
i
o
n
Incorrect
Wire Was Not Inserted
Deep Enough During
Termination
Wire Was Not Inserted
Straight Before
Termination
Wire Was Not Fully
Inserted Before
Termination
Wire Was Inserted With
Too Much Force During
Termination
Damaged Housing—
Connector Was Too
Tight or Too Loose in
Head During Termination
A
A
0.51
[.020]
Min
Section A--A
Arms of Insulation Support
Barrel Partially Closed
Arms of Insulation Support
Barrel Completely Closed
AMPMODU MT
Receptacle Connector
B. Manual and Electric Power Units
1. Remove the head from the power unit according
to the instructions packaged with the power unit.
Make sure to observe any cautions and dangers.
2. Turn the adjuster one--sixth of a revolution
clockwise if the wire is too deep in the contact, and
counterclockwise if the wire is not deep enough in
the contact. Refer to Figure 5. This will decrease or
increase the wire insertion depth by approximately
0.20 [.008].
3. Install the head onto the power unit according to
the instructions packaged with the power unit.
Make sure to observe any cautions and dangers.
Figure 5
Turn CLOCKWISE
To Decrease
Wire Insertion Depth
Turn COUNTERCLOCKWISE
To Increase
Wire Insertion Depth
Adjuster
Wire Insertion Depth Adjustment

408- 9085
Terminating Head 58062- 1
Rev B4 of 5 Tyco Electronics Corporation
5.2. Wire Guide
If the connector cannot be inserted into the head, the
connector is too loose in the head, or the connector
housing is damaged after termination, refer to Figure
1, and adjust the wire guide as follows:
1. For pneumatic power units, disconnect the air
supply. For electric power units, disconnect the
electrical power supply.
2. Loosen the two screws on the wire guide.
3. Slide the wire guide until the connector fits
properly in the head.
4. Finger--tighten the screws.
6. INSPECTION AND MAINTENANCE
6.1. Inspection
Regular inspections should be performed by quality
control personnel with a record of quality control
inspections remaining with the personnel responsible
for the head. One inspection per month is the
recommended frequency; however, operator training
and skill, amount of use, working conditions, and
established company standards are all factors to be
considered in establishing inspection frequency.
6.2. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush or lint--free cloth. DO NOT
use objects that could damage the head.
2. Make sure that all components are in place and
properly secured.
3. Make sure that the mechanisms inside the head
function smoothly.
6.3. Periodic Maintenance
1. Remove any accumulated film with a suitable
cleaning agent that will not affect plastic.
2. Check for chipped, cracked, worn, or broken
areas on the head. If damage is evident, repair or
replace the head.
7. REPLACEMENT AND REPAIR
Customer--replaceable parts are listed in Figure 6.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Parts other than those listed
should be replaced by Tyco Electronics to ensure
quality and reliability. Order replacement parts
through your representative, or call 1--800--526--5142,
or send a facsimile of your purchase order to
717--986--7605, or write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
For customer repair service, call 1--800--526--5136.
8. REVISION SUMMARY
Revisions to this instruction sheet include
SUpdated document to corporate requirements

408- 9085
Terminating Head 58062- 1
5of 5Rev BTyco Electronics Corporation
1
14
2
3
4
6
7 9
5
13
12
10 11
8
A A
Section A--A
84.07 [3.31]
25.4
[1.0]
44.45
[1.75]
REPLACEMENT PARTS
ITEM PART NUMBER DESCRIPTION QTY PER HEAD
1312331--1 HEAD 1
228593--1 SCREW, Self--Tapping 2
3312332--1 HOUSING, Insert 1
4312333--1 PAWL 2
51--23147--2 SPRING, Compression 2
6312334--1 INSERTER, Wire 1
7312335--1 GUIDE, Wire 1
84--23715--7 SCREW, Machine, 4--40¢.750 in. L 2
93--21028--2 PIN, Slotted Spring 1
10 312149--1 ADJUSTER 1
11 22488--5 SPRING, Compression 1
12 312148--2 ROD, Inserter 1
13 312336--1 SLIDE, Feed 1
14 312337--1 ADAPTER, Single--Row 1
Figure 6