Tyco Electronics AMP 1804018-1 Assembly instructions

Instruction Sheet
Die Assembly 408-10022
E 2005 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
AMP and Tyco are trade arks. *Trade ark
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1 of 2
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752 This controlled docu ent is subject to change. For latest revision and Regional Custo er Service,
visit our website at www.tycoelectronics.com
08 JUN 05 Rev A
1804018-1
PROPER USE GUIDELINES
Cu ulativeTrau aDisorderscanresultfro theprolongeduseof anuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolu e
applications. A wide selection of powered application equip ent for extended-use, production operations ay be available.
Anvil
(Lower) Jaw
Nest
(Upper) Jaw
Cable Size
Marking
Pins (4)
(Part Nu ber 679231-1)
Screws (2)
(Part Nu ber 986964-4)
DIE ASSE BLY CRI P TOOLING PRODUCT PART NU BERS
1804018-1
PRO-CRIMPER Hand Tool Fra e
354940-1
or
SDE PEW 12 Hand Tool Fra e
9-1478240-0
1754518-1 thru -12
1754519-1 thru -12
1754520-1 thru -12
1828413-1
Figure 1
1. INTRODUCTION
Die Assembly 1804018–1 is designed to crimp a
variety of Expanded Beam Crimp Rings and products
listed in the table in Figure 1. This die assembly will fit
into the following tools: PRO–CRIMPER* III Hand
Tool Frame 354940–1 (Instruction Sheet 408– 9930);
or SDE PEW 12 Hand Tool Frame 9–1478240–0
(Instruction Sheet 408–8851).
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
for reference only, and are not drawn to scale.
2. DESCRIPTION
This die assembly has two crimp sections which are
marked to identify the cable sizes used with the
products listed in the table in Figure 1. The cable
sizes are 9.40 and 11.84 [.370 and .466].
3. DIE INSTALLATION
1. Close the tool handles until the ratchet releases,
then allow the handles to open FULLY.
2. Insert the upper die into the stationary jaw.
Thread, but do not tighten, a die retention screw
through the hole in the jaw so that the die is held in
place.
NOTE

408-10022
Die Assembly 1804018-1
Rev A2 of 2
3. Insert the lower die into the moving jaw. Thread,
but do not tighten, a die retention screw through
the hole in the jaw so that the die is held in place.
4. Slowly close the tool handles, allowing the dies
to mate and align. Continue closing the handles
until the ratchet makes the fifth “click,” then tighten
both die retention screws.
4. CRIMPING PROCEDURE
1. Squeeze the tool handles together until the
ratchet releases. Allow the tool handles to open
FULLY.
2. Place the product in the appropriate nest of the
lower die.
For proper crimp location, make sure to position
the crimp sleeve in the nest according to the
instruction sheet for the connector.
3. Squeeze the tool handles together until the
ratchet releases. Allow the tool handles to open
FULLY.
4. Remove the product from the tool, and inspect
the crimp according to the instruction sheet or
application specification for the connector.
Damaged product should not be used. If
damaged product is evident, it should be
removed and replaced with a new one. Product
should not be reterminated.
5. DIE INSPECTION
5.1. Visual I spectio
Inspection of the crimping dies should be made on a
regular basis to ensure that they have not become
worn or damaged. Inspect the crimp sections for
flattened, chipped, worn, or broken areas. If damage
or abnormal wear is evident, the dies must be
replaced.
5.2. Measured Die Ope i g
The dies will perform properly as long as: (1) the
product specified is correct for the application, (2) the
specified die set is used, (3) the die set has been
measured to ensure that the openings are correct,
and (4) the dies bottoms.
Figure 2 provides dimensions of the die openings.
Figure 2
9.40 +0.03
[.370 +.001] 11.87 +0.03 [.466 +.001]
6. REPAIR/REPLACEMENT
If the crimp cannot be made to conform to the
dimensions provided in the appropriate product
application specification, the tool and/or dies are
defective and must be replaced.
Order replacements through your representative, or
call 1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
7. REVISION SUMMARY
S Initial release of document
NOTE
CAUTION