Tyco Electronics ACO Single Port Kits User manual

©2011 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
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Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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LOC B
AMP Communications Outlet (ACO)
Single Port Kits (Cat 6) 408-8700
05 JAN 11 Rev A
1. INTRODUCTION
This instruction sheet provides termination and
installation procedures for ACO Single Port Kits. The
kits can be used in panel mount or furniture raceway
applications. Optional faceplate kits and various
adapter insert assemblies are available to meet either
application.
Dimensions on this sheet are in millimeters [with
inches in brackets]. Figures are not drawn to scale.
2. TERMINATION PROCEDURES
The 110Connect card edge connector comes pre-
installed in a single port housing. The single port
housing functions as a secure holding fixture while
terminating.
The edge connector is approved for use with 22
through 24 AWG solid wire with a maximum outside
insulation diameter of 1.6 mm [.06 in.] (100 ohm
UTP or STP).
Figure 1
Figure 2
NOTE
i
NOTE
i
NOTE
i
Cover
Single Port
Housing
110Connect
Card Edge
Connector
Unshielded Applications Shielded Applications
Exit Left Exit Right

408-8700
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Rev A
2.1. Unshielded Applications
1. Remove approximately 70.0 mm [2.75 in.] of the
cable jacket.
2. Determine the direction of the cable exit. Using
any of the configurations in Figure 2, arrange pairs
accordingly.
It is recommended to maintain the pair twists to
within 6.4 mm [.25 in.] of the termination with
Category 6 cables
3. Terminate conductors using Impact Tool
558418-1, 569994-1, 346859-1, or 1375308-1.
See Figure 3.
Figure 3
2.2. Shielded Applications
1. Remove approximately 70.0 mm [2.75 in.] of the
cable jacket.
2. Remove 60.0 mm [2.36 in.] of the metal foil/braid.
Fold the 10.0 mm [.39 in.] metal foil/braid back over
the cable jacket as shown in Figure 2.
3. If a drain wire exists, do not remove it. Wrap all of
the drain wire around the metal foil/braid.
4. Determine the direction of the cable exit (either
left or right). Using the template in Figure 2, arrange
pairs accordingly.
It is recommended to maintain the pair twists to
within 6.4 mm [.25 in.] of the termination with
Category 6 cables
5. Terminate conductors using Impact Tool
558418-1, 569994-1, 346859-1, or 1375308-1.
See Figure 3.
3. INSTALLING COVER
Mate cover as shown in Figure 4. Make sure latches
on cover enter to all pins in the housing. Listen for the
double click, which indicates correct connection.
Figure 4
4. PANEL MOUNT
4.1. Unshielded Option (Figure 5)
1. Snap housing into back of panel.
Figure 5
NOTE
i
NOTE
i
Housing
Latch
Pins
Cover
47.75 [1.88]
(Approx)
33.27 [1.31]
(Approx)
Panel
Cutout

408-8700
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Rev A
2. Install two No. 2 screws into two posts located
diagonally apart. Tighten screws to clamp housing
to panel. See Figure 6.
Figure 6
4.2. Shielded Option (Grounding Option)
Inserting the housing into a metal panel will ground the
housing; however, if an absolute electrical ground is
required, proceed as follows:
1. Press the two No. 4 serrated washers onto two
diagonal posts of the housing. See Figure 7.
Figure 7
2. Snap housing into BACK of panel.
3. Install the two No. 2 screws onto the two posts
which hold the serrated washers. Tighten screws to
clamp housing to panel. See Figure 6.
5. FURNITURE RACEWAY (Figure 8)
1. Pull cable through panel cutout.
2. Snap housing into BACK of bezel adapter.
3. If using furniture raceway faceplate kits, snap the
bezel adapter and housing assembly into the
raceway opening.
6. SHIELDED APPLICATIONS
1. Break away a portion of the tab on the side of the
metal shield (side oriented with cable exit). See
Figure 9.
Figure 8
To minimize electromagnetic interference (EMI),
remove a small portion of the tab at a time to
provide a tight fit around the cable shield.
To ensure optimum performance, be sure to follow
national and local grounding ("earthing"), bonding,
and EMC regulations and procedures.
2. Install shield clip as shown in Figure 9. Shield clip
should make contact with metal braid.
Figure 9
Screw
Serrated Washer
Housing Post
Existing Panel
Cutout 68.6 [2.70]
(Approx)
35.05 [1.38] (Approx)
228.5 to 457.2
[9 to 18]
Bezel
Adapter
Housing
NOTE
i
NOTE
i
Shield Clip
Guide
Latches
Remove to
Fit Cable

408-8700
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Rev A
3. Slide the metal shield onto the guides on the
BACK of the housing. Push shield over housing until
all four latches snap into place.
7. INSTALLATION OF INSERTS
1. Install connector inserts by pushing the insert into
the appropriate port. Align insert latches with tabs
on the edge of the housing. If a port is not used,
install a blank insert into the port. See Figure 10.
Figure 10
2. If installing the faceplate kit, align and press the
faceplate onto the FRONT of the housing. See
Figure 11.
Figure 11
8. CONNECTOR INSERT REMOVAL
1. Pull the faceplate straight out or pry the faceplate
at the slot on each side.
2. Insert a small screwdriver blade into the gap on
the side of the insert (between the insert and the tab
on the edge of the housing). As each latch
disengages, rock the insert to release the side. See
Figure 12.
3. Repeat procedure on the other side; then remove
insert.
Do NOT try to pry insert out.
Figure 12
9. BEZEL ADAPTER REMOVAL
Release each corner latch with the blade of a small
screwdriver while pulling outward lightly on the bezel
adapter. See Figure 13.
Figure 13
10. REVISION SUMMARY
Since the previous release of this instruction sheet,
the TE logo has been applied.
Blank Insert
CAUTION
!