Tyco Electronics SOLARLOK 4-1394462-6 User manual

OLARLOK
Interconnection ystem
Installation Manual

OLARLOK Interconnection ystem -1773458-
I ued 8-2010
In tallation Manual
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(2) (3)
(2)
(3)
(1)
(2) (3)
(4)
1. afety Note
■ The SOLARLOK connector i to be u ed only to
interconnect firmly fixed cable .
■ Do not disconnect under electrical load!
■ Electrical current path hould only be di connected
u ing approved device .
■ Only cable relea ed from Tyco Electronic are permitted
to be u ed with SOLARLOK component cable a emblie .
■ SOLARLOK component cable hall be labelled with label
PN 1718077-1 “Do not di connect under load”.
■ To protect again t hock, en ure that conductor and
their a ociated connector are eparated from oppo ite
polarity component .
■ Unconnected connector must alway be protected from
pollution (e.g. du t, humidity, foreign particle , etc.), pri-
or to in tallation. Do not leave unconnected (unprotect-
ed) connector expo ed to the environment. The u age
of TE connector du t cap i trongly recommended.
■ Connector that are unmated in the field hould al o be
protected from pollutant .
■ Do NOT u e any oil or lubricants during mounting.
2. Tools
(1) Stripping Tool 1.5 mm2 – 6.0 mm2, 10 AWG PN 4-1579002-2
(2) Crimping Tool 4.0 mm2 and 6.0 mm2, 10-12 AWG PN 1-1579004-2
(3) Extraction Tool all terminal PN 1102855-3
(4) Field Service Kit all in one PN 1534858-1
!

OLARLOK Interconnection ystem -1773458-
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3. Assembly teps
3.1 U ing the appropriate wire tripping tool, trip the wire
9 mm ± 1 mm without damaging the trand .
3.2 In ert the tripped wire into the terminal wire crimp
barrel until it top . While holding the wire in place,
queeze the crimp tool handle together until the
ratchet relea e .
3.3
Pre the eal and cable pinch ring a embly into the
connector
hou ing until it top . If you use the
pre-assembled connector kit, please go to 3.5!
3.4 Screw back hell nut onto connector hou ing.

OLARLOK Interconnection ystem -1773458-
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Pre-Assembled (Connector Kit)
3.5 Pu h contact with cable into the connector hou ing
until you hear the contact give an audible click and
you feel the contact reach the end po ition. To verify
contact engagement, give a light gentle pull back
on the cable, to be ure that the contact i locked.
3.6 Tighten the cable crew lock. The initial a embly
tightening torque i 1.3 + 0.2 Nm. For thi , a
lotted ocket wrench with wrench ize 13 mm,
i recommended.
4. Connector Mating
■ When mating the SOLARLOK connector , connector
labelled with a “+” or “-” are keyed and can only be
mated with equally ( ame polarity) marked and keyed
connector .
■ The connector y tem i fully latched only when the
latche have clicked onto the mating connector.
■ The “neutral” de ignated male connector incorporate
no keying feature and may be freely mated to either
“+” or “-” keyed plug connector . The neutral product
hould not be u ed when maintaining polarity i
critical. It i only permitted for erial connection .
CLICK

OLARLOK Interconnection ystem -1773458-
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5. Wiring
Radius (r) min. 5x cable Ø
6. Connector Unmating
Depre locking
latche Pull apart
r = correct!
!

OLARLOK Interconnection ystem -1773458-
I ued 8-2010
In tallation Manual
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Table 1
Available Connector Kits for OLARLOK Interconnection ystem
Female Cable Connectors
Part Number Description Wire ize Insulation O.D. Range
4-1394462-6 Plu Female 2.5mm2 / 14AWG 4.5 to 6.0 mm / 0.177-0.236 in
4-1394462-8 Plu Female 4.0mm2 / 12AWG 4.5 to 6.0 mm / 0.177-0.236 in
6-1394462-3 Plu Female 6.0mm2 / 10AWG 4.5 to 6.0 mm / 0.177-0.236 in
4-1394462-7 Minu Female 2.5mm2 / 14AWG 4.5 to 6.0 mm / 0.177-0.236 in
4-1394462-9 Minu Female 4.0mm2 / 12AWG 4.5 to 6.0 mm / 0.177-0.236 in
6-1394462-4 Minu Female 6.0mm2 / 10AWG 4.5 to 6.0 mm / 0.177-0.236 in
Male Cable Connectors
1394461-7 Plu Male 2.5mm2 / 14AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-0 Plu Male 4.0mm2 / 12AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-3 Plu Male 6.0mm2 / 10AWG 4.5 to 6.0 mm / 0.177-0.236 in
1394461-8 Minu Male 2.5mm2 / 14AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-1 Minu Male 4.0mm2 / 12AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-4 Minu Male 6.0mm2 / 10AWG 4.5 to 6.0 mm / 0.177-0.236 in
6-1394461-3 Neutral Male 2.5mm2 / 14AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-2 Neutral Male 4.0mm2 / 12AWG 4.5 to 6.0 mm / 0.177-0.236 in
7-1394461-5 Neutral Male 6.0mm2 / 10AWG 4.5 to 6.0 mm / 0.177-0.236 in
Female hou ingMale hou ing