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Tyco Fire Product Star StarMax S100 User manual

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Quick Response - Std. Coverage
Institutional Pendent Sprinklers
StarMax™ S100, K=5.6
GENERAL DESCRIPTION
The StarMax S100, 5.6 K-Factor, Institutional Pendent
Sprinklers are quick response - standard coverage, spray
sprinklers designed for use in correctional, detention, and
mental health care facilities. The quick response rating of
the StarMax S100 enables its use in compliance with the
newest NFPA standards requiring the use of quick re-
sponse sprinklers for all light hazard occupancies.
The unique features of the StarMax S100 provide a tam-
per resistant sprinkler design that helps eliminate the op-
portunity for individuals to injure themselves or others
with a fire sprinkler. At the same time, the StarMax S100
optimizes on an aesthetically appealing flush design that
conceals most of the operating parts, and provides added
protection for the heat sensitive glass bulb element.
WARNINGS
The StarMax S100 Pendent Sprinklers described herein
must be installed and maintained in compliance with this
document, as well as with the applicable standards of the
National Fire Protection Association, in addition to the
standards of any other authorities having jurisdiction. Fail-
ure to do so may impair the integrity of these devices.
The owner is responsible for maintaining their fire protec-
tion system and devices in proper operating condition.
The installing contractor or sprinkler manufacturer should
be contacted relative to any questions.
OPERATION
In the standby condition, the design of the StarMax is
such that a suspended load of 75 lbs. (34 kg) or more ap-
plied to the linkage mechanism will release the sprinkler.
Also, when properly installed, the escutcheon is held fast
to the ceiling to deter removal of the escutcheon. The
shape of the escutcheon cannot easily be grasped, which
further deters tampering.
A glass bulb operating element is protected within the link-
age mechanism of the StarMax. The bulb contains a fluid
which expands when exposed to heat. When the rated
temperature is reached, the fluid expands sufficiently to
shatter the glass bulb. Shattering of the glass bulb re-
leases the linkage mechanism holding the sprinkler
closed, which then allows the sprinkler to activate by al-
lowing the deflector to extend downward, and water to
flow.
TECHNICAL DATA
Approvals
UL and C-UL Listed. NYC Accepted (MEA 136-99-E).
(The S102 listings apply only to the service conditions in-
dicated in the Design Criteria section.)
Maximum Working Pressure
175 psi (12,1 bar)
Pipe Thread Connection
1/2 inch NPT
Discharge Coefficient
K=5.6GPM/psi
1/2 (80,6 LPM/bar1/2)
Temperature Ratings
135°F/57°C, 155°F/68°C, 175°F/79°C, or 200°F/93°C
Finish
Sprinkler: Chrome
Escutcheon: Chrome
Physical Characteristics
The StarMax S100 utilizes a brass body and bronze me-
chanical linkage with an enclosed 2.5 mm diameter glass
bulb; a silicone orifice seal; and, a deflector assembly of
bronze and copper. The escutcheon is decorative plated
1/32 inch (0,8 mm) thick sheet metal.
Patents
U.S.A. Patent No. 6,123,153 applies to the StarMax S100
Institutional Pendent Sprinklers.
DESIGN CRITERIA
The 5.6 K-Factor, StarMax S100 (SIN S2687) Institutional
Pendent Sprinklers are intended for use with fire protec-
tion systems designed in accordance with the standard in-
stallation rules recognized by the applicable Listing or Ap-
proval agency (e.g., UL Listing is based on NFPA 13
requirements).
Only the Institutional Escutcheons shown in Figure 2 can
be utilized with the StarMax S100, and only a maximum
of three Spacers (#1752) can be utilized with Style D or E
Institutional Escutcheons when vertical adjustment is de-
sired.
NOTE
Integrity of the tamper resistant design of the Institutional
Escutcheons is dependent on the piping installation de-
SIN S2687
Customer Service/Sales: Tel: (800) 558-5236 • Fax: (414) 570-5010
Technical Services: Tel: (800) 381-9312 • Fax: (800) 791-5500 3-01
1-5.2.11
TYCO FIRE PRODUCTS
OBSOLETE
sign. When installed properly, the Institutional Escutch-
eon is held fast to the mounting surface by the tightening
of the sprinkler assembly into the sprinkler fitting. In order
to accomplish a proper installation, the sprinkler fitting
must be properly located with respect to distance from
the face of the sprinkler fitting to the face of the mounting
surface (Ref. Figure 2); the sprinkler fitting being rigidly
secured and held immobile; and, the centerline of the
sprinkler fitting being perpendicular to the mounting sur-
face to assure that the escutcheon sits squarely against
the mounting surface around the entire perimeter of the
Institutional Escutcheon.
INSTALLATION
The 5.6 K-Factor, StarMax S100 Sprinklers must be in-
stalled in accordance with the following instructions:
NOTES
Refer to the Design Criteria section for important informa-
tion regarding the piping installation design and its affect
on maintaining the integrity of the tamper resistant design
of the Institutional Escutcheons.
If the bulb within the linkage mechanism is cracked or
there is a loss of liquid from the bulb, do not install the
sprinkler. With the bulb in the horizontal position, an air
bubble of approximately 1/16 inch (1,6 mm) diameter
should be present.
A leak tight 1/2 inch NPT sprinkler joint should be ob-
tained with a torque of 7 to 14 ft.lbs. (9,5 to 19,0 Nm). A
maximum of 21 ft.lbs. (28,5 Nm) of torque is to be used to
install these sprinklers. Higher levels of torque may dis-
tort the sprinkler inlet with consequent leakage or impair-
ment of the sprinkler.
Do not attempt to compensate for improper location of
the sprinkler fitting by under- or over-tightening the Sprin-
kler. Readjust the position of the sprinkler fitting to suit, or
increase or decrease the number of #1752 Spacers, as
applicable.
After the installation is complete, make certain that the In-
stitutional Escutcheon is held fast to the mounting sur-
face and that it sits squarely against the ceiling around its
entire perimeter.
1. The S100 Sprinklers must be installed pendent and with
the centerline of their waterway perpendicular to the ceil-
ing.
2. With the Institutional Escutcheon in place and with pipe
thread sealant applied to the pipe threads, hand tighten
the sprinkler into the sprinkler fitting.
3. Wrench tighten the Sprinkler using only the #1509-1 or
#1509-3 Sprinkler Wrench (Ref. Figure 4). The wrench-
ing teeth of the Sprinkler Wrench are to be applied to
the sprinkler wrenching notch areas (Ref. Figure 1).
4 After the installation is complete, make certain that the
Institutional Escutcheon is held fast to the mounting sur-
face and that it sits squarely against the ceiling around
its entire perimeter.
CARE AND MAINTENANCE
The 5.6 K-Factor, StarMax S100 Sprinklers must be main-
tained and serviced in accordance with the following in-
structions:
NOTES
Service inspections should be made on a regular basis to
detect possible damage or alterations to the sprinkler and
escutcheon. Inspections should include making certain
that the Institutional Escutcheon is held fast to the mount-
ing surface. Damaged or altered sprinklers are to be re-
placed immediately to avoid personal injury and to pre-
vent use for causing personal injury, as well as to
maintain the sprinkler system in an operative condition.
Before closing a fire protection system main control valve
for maintenance work on the fire protection system which
it controls, permission to shut down the affected fire pro-
tection systems must be obtained from the proper authori-
ties and all personnel who may be affected by this action
must be notified.
Sprinklers which are found to be leaking or exhibiting vis-
ible signs of corrosion must be replaced.
Automatic sprinklers must never be shipped or stored
where their temperatures will exceed 100°F/38°C and
they must never be painted, plated, coated, or otherwise
altered after leaving the factory. Modified or over-heated
sprinklers must be replaced.
Care must be exercised to avoid damage to the sprinklers
- before, during, and after installation. Sprinklers dam-
aged by dropping, striking, wrench twist/slippage, or the
like, must be replaced. Also, replace any sprinkler that
has a cracked bulb or that has lost liquid from its bulb
(ref. Installation Section).
The owner is responsible for the inspection, testing, and
STAR SPRINKLER
Page 2 1-5.2.11
FIGURE 1
5.6 K-FACTOR, STARMAX S100 QUICK RESPONSE
INSTITUTIONAL PENDENT SPRINKLER
3.18"
(80.8 mm)
FITTING
FA
C
E
O
F
SPRINKLER
SPRINKLER
NOTCH (2)
WRENCHING IN OPERATED
DEFLECTOR
POSITION
(80.0 mm)
NPT
3.15"
1/2"
7
/
16"
(
11.1 mm
)
NOMINAL MAKE-IN
OBSOLETE
maintenance of their fire protection system and devices in
compliance with this document, as well as with the appli-
cable standards of the National Fire Protection Associa-
tion (e.g., NFPA 25), in addition to the standards of any
other authorities having jurisdiction. The installing contrac-
tor or sprinkler manufacturer should be contacted relative
to any questions.
It is recommended that automatic sprinkler systems be in-
spected, tested, and maintained by a qualified Inspection
Service.
STAR SPRINKLER
1-5.2.11 Page 3
FIGURE 2
INSTITUTIONAL ESCUTCHEON OPTIONS FOR USE WITH THE STARMAX S100
(22.2 mm)
#1751-5
STYLE E
UP TO
#1752
SPACERS
THREE
WITH 3 SPACERS
WITH NO SPACERS
DIAMETER DETERMINED
REDUCING COUPLING
BY CLEARANCE FOR
(127.0 mm)
THREE
SPACERS
#1752
UP TO
1-7/16"
(36.5 mm)
(1)
(2)
#1751-4
STYLE D
1.13" (28.7 mm) MIN.
1.80" (45.7 mm) MIN.
2.02" (51.3 mm) MAX.
5" DIA.
(1)
(2)
7/8"
1.35" (34.3 mm) MAX.
(2)
(1)
1.42" (36.1 mm) MIN.
1.65" (41.9 mm) MAX.
1.50" (38.1 mm) MIN.
1.73" (43.9 mm) MAX.
WITH NO SPACERS
WITH 3 SPACERS
(127.0 mm)
5" DIA.
(2)
(1)
DIAMETER DETERMINED
REDUCING COUPLING
BY CLEARANCE FOR
(1)
(2)
(1)
(2)
ACCEPTS
1/2" DRIVE
WRENCHING
TEETH
T-HANDLE
WRENCH
#1509-1
#1509-3
WRENCH
FIGURE 4
SPRINKLER WRENCHES
FIGURE 3
INSTALLATION IN CONCRETE
WITH STYLE E ESCUTCHEON
#1290-8
SHOULDER
PIPE PLUG
#1753
CUP
RECESSED
WOODEN
FORM
CONCRETE
PIPE
#1754
SUPPORT
SPRINKLER
REDUCING
FITTING
1"
SYSTEM
PIPE
OBSOLETE
LIMITED WARRANTY
Products manufactured by Tyco Fire Products are war-
ranted solely to the original Buyer for ten (10) years
against defects in material and workmanship when paid
for and properly installed and maintained under normal
use and service. This warranty will expire ten (10) years
from date of shipment by Tyco Fire Products. No warranty
is given for products or components manufactured by
companies not affiliated by ownership with Tyco Fire Prod-
ucts or for products and components which have been
subject to misuse, improper installation, corrosion, or
which have not been installed, maintained, modified or re-
paired in accordance with applicable Standards of the Na-
tional Fire Protection Association, and/or the standards of
any other Authorities Having Jurisdiction. Materials found
by Tyco Fire Products to be defective shall be either re-
paired or replaced, at Tyco Fire Products’ sole option.
Tyco Fire Products neither assumes, nor authorizes any
person to assume for it, any other obligation in connec-
tion with the sale of products or parts of products. Tyco
Fire Products shall not be responsible for sprinkler sys-
tem design errors or inaccurate or incomplete information
supplied by Buyer or Buyer’s representatives.
IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LI-
ABLE, IN CONTRACT, TORT, STRICT LIABILITY OR UN-
DER ANY OTHER LEGAL THEORY, FOR INCIDENTAL,
INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES,
INCLUDING BUT NOT LIMITED TO LABOR CHARGES,
REGARDLESS OF WHETHER TYCO FIRE PRODUCTS
WAS INFORMED ABOUT THE POSSIBILITY OF SUCH
DAMAGES, AND IN NO EVENT SHALL TYCO FIRE
PRODUCTS’ LIABILITY EXCEED AN AMOUNT EQUAL
TO THE SALES PRICE.
THE FOREGOING WARRANTY IS MADE IN LIEU OF
ANY AND ALL OTHER WARRANTIES EXPRESS OR IM-
PLIED, INCLUDING WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE.
ORDERING PROCEDURE
Please Specify:
5.6 K-Factor, StarMax S100 Quick
Response Institutional Pendent Sprinkler (#2687)
Institutional Escutcheon
Style D (#1751-4)
Style E (#1751-5)
Spacers (#1752) Ordered separately for use with
Style D or E Escutcheons
Sprinkler Wrench, Ref. Figure 4
(# 1509-1 or #1509-3)
Installation In Concrete With Style E Escutcheon
(#1753) Recessed Cup
(#1290-8) Pipe Plug With Shoulder
(#1754) Pipe Support
Refer to Price List for for complete listing of Part Num-
bers with respect to temperature ratings, sprinkler fin-
ishes, etc.
STAR SPRINKLER
Page 4 1-5.2.11
7071 S. 13th Street • Suite 103
Oak Creek, WI 53154
www.starsprinkler.com
PRINTED IN U.S.A. 3-01
OBSOLETE