Tyger STAR ARMOR TG-AM2C20108 User manual

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STAR ARMOR®
Parts List
Driver Side Armor
Passenger Side Armor
Driver/Left Front Support Bracket
Passenger/Right Front Support Bracket
Center Support Brackets
x1
x1
x1
x1
x2
10-1.50mm x 30mm Hex Bolts
10mm Lock Washers
10mm Hex Nuts
10mm Nut Plates
x6
x6
x4
x2
12-1.75mm x 30mm Hex Bolts
12mm x 32mm x 3mm Flat Washers
12mm Lock Washers
12mm Hex Nuts
10mm x 20mm OD x 2mm Flat Washers
x2
x4
x2
x2
x10
TG-AM2C20108
Driver Side Front
Support Bracket
Passenger Side
Front Support Bracket
Center Support
Bracket
10mm Nut Plate
Center Support
Bracket
10mm Nut Plate
Customer Support: www.TygerAuto.com/Contact

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Start the installation under the passenger/right side of the
vehicle and remove the long front, center and rear body mount
bolts,(Figures1 & 2). Do not remove bushings.
STEP 1
Carefully unpack the Side Armor and select the passenger side
assembly. With assistance, hold the Side Armor up in place
against the bottom of the body mounts. Reuse the factory body
bolts to attach the Side Armor to the body mounts, (Figure 3). Do
not tighten hardware at this time.
STEP 2
(Fig 1) Passenger/right front body mount
Front
Factory Body
Mount Bolt
(Fig 2) Passenger/right center body mount
Front
Factory Body
Mount Bolt
(Fig 3) Example rear Bracket Installation
Rear
Before Installation
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRES
-
ENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING
INSTALLATION. ASSISTANCE IS HIGHLY RECOMMENDED.
Fastener
Size
Class 8.8 Tightening
Torque (ft-lbs)
Class10.9 Tightening
Torque (ft-lbs)
6mm
8mm
10mm
12mm
14mm
6-7
15-16
31-32
54-55
87-88
6-7
22-23
44-45
78-79
125-126
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Select the passenger side front Support Bracket, (Figure 6).
Attach the at end of the Support Bracket to the Nut Plate with
(1) 10mm x 30mm Hex Bolt, (1) 10mm Lock Washer and (1)
10mm Flat Washer, (Figure 5 & 6). Do not tighten hardware at
this time.
STEP4
Determine the next procedure for your model and year.
All 1500 Models:
Attach the bent end of the Front Support Bracket to the top hole
in the Front Mounting Bracket with (1) 10mm x 30mm Hex Bolt,
(2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm
Hex Nut, (Figure 7). Do not tighten at this time.
Up to 2010 25-3500 Models only (IMPORTANT: front
and center Support Brackets are not required on
2011-16 25-3500 Models-skip to Step 8):
Note that the Front Support Bracket will not reach up to the
lower slot in the Mounting Bracket, (Figure 8). Tighten the
STEP5
Support Bracket to the Nut Plate in the frame. Carefully push up
on the Support Bracket until it reaches the lower slot, (Figures 8
& 9). Attach the Support Bracket to the back of the Mounting
Bracket with (1) 10mm x 30mm Hex Bolt, (2) 10mm Flat Wash-
ers, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Figure 9).
Do not tighten at this time.
IMPORTANT: 2011-16 25-3500 models, skip to Step 8,
front and center Support Brackets are not required. All
other models, continue to Step 3.
Move to the passenger side front mounting location. Locate the
two factory holes in the bottom of the frame towards the front
of the vehicle, (Figure 4). Insert (1) 10mm Nut Plate into the oval
hole and line up the threaded nut with the forward round hole,
(Figure 5).
STEP3
Locate factory holes
in bottom of frame
Front
(Fig 4) Insert Nut Plate into large slot in frame
10mm Nut Plate
10mm x 30mm Hex Bolt
10mm Lock Washer
10mm Flat Washer
(Fig 5) Line up Nut Plate with small hole in frame
Front
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(Fig 6) Attach passenger/right front
Support Bracket to Nut Plate in frame
10mm x 30mm Hex Bolt
10mm Lock Washer
10mm Flat Washer
10mm Nut Plate
Front
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Move to the Center Mounting Bracket. Select (1) Center Support
Bracket-note the two different sizes of mounting holes in the
Bracket, (Figure 10). Slide the end of the Center Support Bracket
with the larger mounting hole between the factory body mount
and the Center Mounting Bracket, (Figure 11). Attach the
Support Bracket to the factory hole or slot in the body mount
using the included (1) 12mm x 30mm Hex Bolt, (2) 12mm Flat
Washers, (1) 12mm Lock Washer and (1) 12mm Hex Nut,
(Figures 10 & 11). IMPORTANT: There are multiple slots in the
Bracket to allow for several models/years of vehicles. Choose a
mounting point for the Support Bracket that cannot come in
contact with brake cables or wiring. Do not tighten hardware at
this time. NOTE: Larger hole on the Center Support Bracket
attaches to inside of center body mount, (Figure 11).
STEP6
Determine the next procedure for your model and year.
All 1500 Models:
Attach the bent end of the Front Support Bracket to the top hole
in the Front Mounting Bracket with (1) 10mm x 30mm Hex Bolt,
(2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm
Hex Nut, (Figure 7). Do not tighten at this time.
Up to 2010 25-3500 Models only (IMPORTANT: front
and center Support Brackets are not required on
2011-16 25-3500 Models-skip to Step 8):
Note that the Front Support Bracket will not reach up to the
lower slot in the Mounting Bracket, (Figure 8). Tighten the
Support Bracket to the Nut Plate in the frame. Carefully push up
on the Support Bracket until it reaches the lower slot, (Figures 8
& 9). Attach the Support Bracket to the back of the Mounting
Bracket with (1) 10mm x 30mm Hex Bolt, (2) 10mm Flat Wash-
ers, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Figure 9).
Do not tighten at this time.
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10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
(Fig 7) Example 1500 front Support Bracket Install
Front
NOTE: Support Brackets
not required on 2011-16
25-3500 Models
!
Front
(Fig 8) Example 25-3500 front Support Bracket
Installation. Push Bracket up to meet slot
10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
IMPORTANT NOTE: 25-3500 Model Front
Support Bracket Installation Pictured
Bend Support Bracket up by hand to
meet the Front Mounting Bracket.
NOTE: Support Bracket not required on
2011-16 25-3500 Models
(Fig 9) 2001-10 25-3500 Model Center
Support Bracket Installation Pictured
Front
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Attach the opposite end of the Support Bracket to either slot in
the Center Bracket with (1) 10mm x 30mm Hex Bolt, (2) 10mm
Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut,
(Figure 10 & 11). Do not tighten at this time.
STEP7
Do periodic inspections to the installation to make sure that all
hardware is secure and tight.
STEP10
Level and adjust the Side Armor and tighten all hardware.
STEP8
Repeat Steps 2-8 for driver Side Armor installation.
STEP9
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10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
12mm x 30mm Hex Bolt
(2) 12mm Flat Washers
12mm Lock Washer
12mm Hex Nut
Front
Fig 10
(Fig 11) Example of 1500 model Center
Support Bracket Installation
Front
IMPORTANT: Models may be
equipped with factory round
holes, square holes or long
slots. Adjust installation as
required for proper fit
Complete Installation
Customer Support: www.TygerAuto.com/Contact