Tyger TG-BP9F80298 User manual

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Parts List
Rear Bumper
Driver/left side Mounting Bracket
Passenger/right side Mounting Bracket
Sensor Foam Washers
(15.5mm x 25mm x 2mm)
Sensor Foam Spacers
(20mm x 10mm)
Sensor Semi-Retaining Clips
Sensor Rubber Plugs
Sensor Cover Kit
Nylon Wire Ties
Plastic Plugs for License Plate
10mm x 40mm Double Bolt Plates
10mm Plastic Retainers
10mm x 30mm x 2.5mm Flat Washers
10mm Nylon Lock Nuts
4mm x 10mm Button Head Bolts
2.5mm Wrench
x1
x1
x4
x4
x4
x4
x10
x1
x2
x4
x4
x1
x8
x4
x2
TG-BP9F80298
(4) Foam Washers
(4) Retaining Rings
(4) Foam Spacers
Passenger/right
Frame Bracket
Driver/left Frame Bracket
(2) 10mm Double
Bolt Plates
Fastener Size Class 8.8 Torque (ft-lbs) Class 10.9 Torque (ft-lbs)
14mm 87-88 125-126
(2) Plastic Plugs for License Plate
78-79
44-45
22-23
6-7
54-55
31-32
15-16
6-7
12mm
10mm
8mm
6mm
TORQUE VALUES
ONTACTCWWW.TYGERAUTO.COM/
VISIT:PLAESE
CLAIM,
URO
YFILE
O
T
SE.O
RP
U
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PICTURE FOR THE CLAIM
ANY CLAIM. IF MISSING PARTS OR ANY DAMAGE FOUND, PLEASE TAKE A
IDENTIFY DAMAGE BEFORE INSTALLATION COULD LEAD TO A REJECTION OF
FAILURE TOCONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT.
REARBUMPER
BEFORE INSTALLATION
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. REMOVE
Fastener Size
Class 8.8 Torque (ft-lbs) Class 10.9 Torque (ft-lbs)
(4) Sensor Plugs
x1
REAR BUMPER

lower splash guard or skid plate, (Fig 1).
STEP 2
Place blocks or jack stands under the bumper to support it during
mounting bolt removal. Once the bumper has been safely
supported, remove the factory hardware attaching the bumper to
the end of the frame and remove the bumper assembly, (Figures
3A, 3B &4). WARNING!Assistance is required to hold the bumper
in place during hardware removal to prevent bumper from falling.
STEP 1
Remove the license plate from the bumper, (Figure 1). Next,
unplug the license plate lights, trailer plug and main wire harness.
NOTE: Bumper is designed to be compatible with larger 7-wire
universal trailer harness plug only.
PROCEDURE: REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS
ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE
STARTING INSTALLATION. BUMPER IS HEAVY, ASSISTANCE IS
RECOMMENDED TO AVOID POSSIBLE INJURY OR DAMAGE TO THE
VEHICLE. IMPORTANT: OEM BUMPER REINFORCEMENT USED WITH
“STANDARD” TOW PACKAGE WITHOUT RECEIVER HITCH CANNOT
BE REINSTALLED. OE INTEGRATED “HD” HITCH, “MAX DUTY”
HITCH AND MOST AFTERMARKET RECEIVER HITCHES REQUIRED
FOR TOWING.
STEP 3
Unplug and remove sensors, (if equipped), from bumper. Next,
remove the license plate lights, spare tire access lock, (if
equipped) and trailer plug, (Figure 2). Release the wiring harness
from the clips attached to the back of the bumper. Move wire
harness away from bumper.
Remove the (3) factory hex nuts
attaching bumper assembly to frame
Rear
(Fig 3A) Note bumper with integrated receiver
hitch
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(Fig 1) Unplug and remove 7-wire trailer plug
Rear
(Fig 2) Unplug license plate lights
WARNING! Do not crawl under bumper unless the bumper is
properly supported on blocks or stands or the bumper may fall.

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Rear
Optional LED light installation at ends of bumper (sold separately).
a. Insert light into opening and up to mounting slots. Check for
clearance between front and back of light. If necessary, remove
the screens from the back of the openings, (Figure 5).
IMPORTANT: Screens must be removed before Bumper is
installed.
b. Follow the light manufacturer’s instructions to attach each light
to slot in the opening.
c. Repeat the above steps for remaining light installation.
d. Follow light manufacturer’s instructions for adjustment and to
properly wire the light to the vehicle electrical system after
Bumper installation.
Rear
(Fig 5) Remove screens if necessary, for
additional clearance around or access to lights
Rear
(Fig 4) Passenger/right side of frame
STEP 4
(Fig 3B) Remove the factory hex nuts
attaching bumper assembly to frame. STD tow
package model pictured (no receiver hitch)
WARNING！Do not remove bumper bolts unless the bumper is
properly supported on blocks or stands or the bumper may fall.
(Lights not included).

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.
As per winch instructions, never wind rope over top of the winch drum.
Foam Spacer
(Fig 6) Sensor assembly pictured from back
of bumper
Foam Washer
Retaining Clip
STEP 5
Sensors, (if equipped), must be installed onto the back of the Bumper
before attaching the Bumper to the vehicle.
Models wihtout bumper sensors:
a. Select the included (4) Rubber Plugs.
b. From behind bumper, push plugs into sensor mounting holes.
Models with bumper mounted sensors:
a. Remove the small factory sealing washer from the sensor. Attach
the provided larger (1) Foam Washer onto the front of the sensor,
(Figure 6).
b. Slide the sensor into the sensor sleeve opening on the back of the
Bumper. Attach (1) Foam Spacer to (1) Retaining Clip. Push and lock
the Retaining Clip into the sensor sleeve mounting holes, (Figure 6).
c. Repeat the previous steps to install each sensor to the back of the
Bumper.
STEP 6
Use a small flat blade screwdriver to pry the star washers off of the
bolt plates used to attach the factory bumper to the frame,
(Figure 7). NOTE: “HD” tow package models use a triple bolt
plate, “Standard” and “Max Duty” equipped models use a
double bolt plate.
(Fig 7) Use flat blade screwdriver to pry off
lock washers from bolt plates
NOTE:

STEP 9
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.
As per winch instructions, never wind rope over top of the winch drum.
(Fig 8) Passenger/right side Mounting
Bracket installed with triple bolt plate
(2) Plastic Retainers
(Fig 10) Insert 10mm Double Bolt Plate into and
through back of mounting tab on back of Bumper
STEP 8
Select (1) 10mm Double Bolt Plate. Slide the Bolt Plate through
the back of the mounting tab on the Rear Bumper, (Figure 10).
Thread (2) Plastic Retainers onto the Bolt Plate to secure in place.
NOTE: The Plastic Retainers are used to hold the Bolt Plate in
place and aid in Bumper installation.
Determine towing package supplied with vehicle:
Models with “standard tow package” without HD receiver below
bumper and models with “Max Duty” frame mounted receiver
hitch below bumper.
a. Select the Passenger/right Mounting Bracket. Insert the factory
Double or Triple Bolt Plate through the Bracket and frame. Reuse
the factory flange nuts to secure the Bracket to the frame,
(Figures 8). Snug but do not fully tighten hardware at this time.
b. Repeat the previous Step to install the driver/left side Bracket.
Models with “HD” tow package with integrated receiver hitch into
bumper and brackets.
a. Remove integrated receiver hitch and bracket assembly from
back of bumper.
b. Use factory hardware to reinstall receiver/bumper bracket
assembly to mounts on ends of frame, (Figure 9). Snug but do
not fully tighten hardware at this time.
assembly on models with “HD Towing”package
(Fig 9) Reinstall integrated receiver hitch/bracket
Rear
WARNING!Do not crawl under bumper unless the bumper is
properly supported on blocks or stands or the bumper may fall.
Rear
Double Bolt Plate
Repeat previous step to install (1) 10mm Double Bolt Plate on the
other side of the Bumper.
STEP 7

Rear
(Fig 11) Passenger/right side of Bumper attached to
the Mounting Bracket illustrated
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STEP 10
With assistance, hold the Bumper assembly up to the ends of
the frame. Temporarily support the weight of the Bumper.
WARNING: To avoid possible injury or damage to the vehicle, do
not proceed until the bumper is fully and safely supported. Use
the provided (4) 10mm Flat Washers and (4) 10mm Nylon Lock
Nuts to attach the Bumper to the Mounting Brackets, (Figures
11).
NOTE: On models with HD tow package with integrated receiver
hitch the Bumper will attach directly to the integrated hitch,
(Figure 12). Snug but do not fully tighten hardware at this time.
(2) 10mm Flat Washers
(2) 10mm Nylon Lock Nuts
STEP 11
Level and adjust the bumper and fully tighten all hardware.
STEP 12
Reinstall the license plate lights, spare tire access lock and
trailer plug to the front of the Bumper, (Figure 13).
(Fig 12) Passenger/right side of Bumper attached
directly to the integrated hitch illustrated
Rear
(2) 10mm Flat Washers
(2) 10mm Nylon Lock Nuts
WARNING!Do not crawl under bumper unless the bumper is
properly supported on blocks or stands or the bumper may fall.
(Fig 13) Attach trailer plug, spare tire access lock,
license lights and plate to the front of the Bumper
Rear
(2) Plastic Plugs
Attach the wiring harness to the lights and trailer plug. Use
the included Wire Ties to secure the wiring harness to the bumper
and frame as necessary.
STEP 13
STEP 14
Use the included (2) push-in plugs to attach the license plate to
the Bumper, (Figure 13).

To protect your investment, wax this product after installing.
Regular waxing is recommended to add a protective layer over
the finish. Do not use any type of polish or wax that may contain
abrasives that could damage the finish. Mild soap may be used
to clean the Bumper assembly.
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.
As per winch instructions, never wind rope over top of the winch drum.
STEP 15
Do periodic inspections to the installation to make sure that
all hardware is secure and tight.
Complete Installation
Do not use any type of polish or wax that may contain abrasives
that could damage the finish. Mild soap may be used to clean the
Bumper assembly.