Tyger STAR ARMOR TG-AM2C20218 User manual

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STAR ARMOR®
Parts List
Driver/Left Side Armor Assembly
Passenger/Right Side Armor Assembly
Driver/Left Front Support Bracket
Passenger/Right Front Support Bracket
Center Support Brackets
10mm Nut Plates
12-1.75mm x 30mm Hex Bolts
12mm x 32mm x 3mm Flat Washers
12mm Lock Washers
12mm Hex Nuts
10-1.50mm x 30mm Hex Bolts
10mm x 20mm OD x 2mm Flat Washers
10mm Lock Washers
10mm Hex Nuts
x1
x1
x1
x1
x2
x2
x2
x4
x2
x2
x6
x10
x6
x4
TG-AM2C20218
Driver/left Side
Armor Assembly
Passenger/right Side
Armor Assembly
10mm Nut Plate
Passenger Side Front
Support Bracket
Center Support
Bracket
10mm Nut Plate
Driver Side Front
Support Bracket
Center Support
Bracket
Customer Support: www.TygerAuto.com/Contact
BEFORE INSTALLATION
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. REMOVE
CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT. FAILURE TO
IDENTIFY DAMAGE BEFORE INSTALLATION COULD LEAD TO A REJECTION OF
ANY CLAIM. IF MISSING PARTS OR ANY DAMAGE FOUND, PLEASE TAKE A
PICTURE FOR THE CLAIM PURPOSE. TO FILE YOUR CLAIM, PLEASE VISIT:
WWW.TYGERAUTO.COM/CONTACT
TORQUE VALUES
6mm
8mm
10mm
12mm
6-7
15-16
31-32
54-55
6-7
22-23
44-45
78-79
14mm 87-88 125-126
Class 10.9 Torque (ft-lbs)
Class 8.8 Torque (ft-lbs)
Fastener Size

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Start the installation under the passenger/right side of
the vehicle and remove the long front, center and rear
body mount bolts, (Fig 1& 2). Do not remove bushings.
STEP 1
Carefully unpack the TYGER Armor and select the
passenger side assembly. With assistance, hold the
TYGER Armor up in place against the bottom of the
body mounts. Reuse the factory body bolts to attach
the TYGER Armor to the body mounts, (Fig 3). Do not
tighten hardware at this time.
STEP 2
Move to the passenger side front mounting location.
Locate the two factory holes in the bottom of the
frame towards the front of the vehicle, (Fig 4). Insert
(1) 10mm Nut Plate into the oval hole and line up the
threaded nut with the forward round hole, (Fig 5).
STEP 3
Front
Factory Body
Mount Bolt
(Fig 1) Passenger/right front body mount
Front
Factory Body
Mount Bolt
(Fig 2) Passenger/right center body mount
(Fig 3) Example rear Bracket Installation
Rear
Locate factory holes
in bottom of frame
(Fig 4) Insert Nut Plate into large slot in frame
Front
10mm Nut Plate
10mm x 30mm Hex Bolt
10mm Lock Washer
10mm Flat Washer
(Fig 5) Line up Nut Plate with small hole in frame
Front
Customer Support: www.TygerAuto.com/Contact

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Select the passenger side front Support Bracket, (Fig
6). Attach the at end of the Support Bracket to the Nut
Plate with (1) 10mm x 30mm Hex Bolt, (1) 10mm Lock
Washer and (1) 10mm Flat Washer, (Fig 5 & 6). Do not
tighten hardware at this time.
STEP 4
Determine the next procedure for your model and year.
• All 1500 Models
Attach the bent end of the Front Support Bracket to the
top hole in the Front Mounting Bracket with (1) 10mm
x 30mm Hex Bolt, (2) 10mm Flat Washers, (1) 10mm
Lock Washer and (1) 10mm Hex Nut, (Fig 7). Do not
tighten at this time.
STEP 5
(Fig 6) Attach passenger/right front
Support Bracket to Nut Plate in frame
10mm x 30mm Hex Bolt
10mm Lock Washer
10mm Flat Washer
10mm Nut Plate
Front
• 25-3500 Models only
Note that the Front Support Bracket will not reach up
to the lower slot in the Mounting Bracket, (Fig 8).
Tighten the Support Bracket to the Nut Plate in the
frame. Carefully push up on the Support Bracket until
it reaches the lower slot, (Fig 8 & 9). Attach the Sup-
port Bracket to the back of the Mounting Bracket with
(1) 10mm x 30mm Hex Bolt, (2) 10mm Flat Washers,
(1) 10mm Lock Washer and (1) 10mm Hex Nut, (Fig 9).
Do not tighten at this time.
(Fig 7) Example 1500 front Support Bracket Install
Front
10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
Front
(Fig 8) Example 25-3500 front Support Bracket
Installation. Push Bracket up to meet slot
10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
Front
IMPORTANT NOTE: 25-3500 Model
Front
Support Bracket Installation Pictured
.
Bend Support Bracket up by hand to
meet the Front Mounting Bracket.
(Fig 9) 2001-10 25-3500 Model Center
Support Bracket Installation Pictured
Customer Support: www.TygerAuto.com/Contact

4/4
Move to the Center Mounting Bracket. Select (1)
Center Support Bracket-note the two different sizes of
mounting holes in the Bracket, (Fig 10). Slide the end
of the Center Support Bracket with the larger mount-
ing hole between the factory body mount and the
Center Mounting Bracket, (Fig 11). Attach the Support
Bracket to the factory hole or slot in the body mount
using the included (1) 12mm x 30mm Hex Bolt, (2)
12mm Flat Washers, (1) 12mm Lock Washer and (1)
12mm Hex Nut, (Fig 10 & 11).
STEP 6
Attach the opposite or outer end of the Support
Bracket to either slot in the Center Bracket with (1)
10mm x 30mm Hex Bolt, (2) 10mm Flat Washers, (1)
10mm Lock Washer and (1) 10mm Hex Nut, (Fig 10 &
11). Do not tighten at this time.
STEP 7
Level and adjust the TYGER Armor and tighten all
hardware. Repeat Steps 2 -8 for driver/left Side Armor
installation.
STEP 8
Do periodic inspections to the installation to make
sure that all hardware is secure and tight.
STEP 9
10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
12mm x 30mm Hex Bolt
(2) 12mm Flat Washers
12mm Lock Washer
12mm Hex Nut
Front
Fig 10
Complete Installation
IMPORTANT: There are multiple slots in the Bracket to
allow for several models/years of vehicles. Choose a
mounting point for the Support Bracket that cannot
come in contact with brake cables or wiring. Do not
tighten hardware at this time.
NOTE: Larger hole on the Center Support Bracket
attaches to inside of center body mount, (Fig 11).
(Fig 11) Example of 1500 model Center
Support Bracket Installation
Front
IMPORTANT: Models may be equipped with
factory round holes, square holes or long slots.
Adjust installation as required for proper fit
Customer Support: www.TygerAuto.com/Contact