Tyger TG-BP9D80398 User manual

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Parts List
TYGER Rear Bumper
Push-in License Plate Light
Plastic Plugs for License Plate Mount
Hole Plug for Step Area
Sensor Hole Plugs
Sensor Retaining Rings
20mm X 2mm Foam Washers
Dodge Wiring Harnesses
Sensor Cover Kit
12mm Double Nut Plates
12-1.75mm X 40mm Hex Bolts
12mm X 37mm X 3mm Flat Washers
12mm Lock Washers
4mm X 10mm Button Head Bolts
2.5mm Wrench
Nylon Cable Ties 200mm
x1
x1
x2
x1
x4
x4
x4
x2
x1
x2
x4
x4
x4
x8
x10
x1
TG-BP9D80398
BEFORE INSTALLATION
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. REMOVE
CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT. FAILURE TO
IDENTIFY DAMAGE BEFORE INSTALLATION COULD LEAD TO A REJECTION OF
ANY CLAIM. IF MISSING PARTS OR ANY DAMAGE FOUND, PLEASE TAKE A
PICTURE FOR THE CLAIM PURPOSE. TO FILE YOUR CLAIM, PLEASE VISIT:
WWW.TYGERAUTO.COM/CONTACT
TORQUE VALUES
6mm
8mm
10mm
12mm
6-7
15-16
31-32
54-55
6-7
22-23
44-45
78-79
14mm 87-88 125-126
Class 10.9 Torque (ft-lbs)
Class 8.8 Torque (ft-lbs)
Fastener Size
REAR BUMPER

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Start installation by unplugging all wiring harnesses leading to
the bumper, (Figs 1 & 2). Move the wiring harnesses away from
the bumper.
STEP 1
Remove the license plate. Place blocks or jack stands under the
bumper to support it during bumper bolt removal. Once the
bumper has been safely supported, remove the (2) hex bolts
behind the license plate, (Fig 3). Next, remove the (4) factory
bumper bolts, (2 per side), and slide the rear bumper off of the
end of the frame, (Figs 4 & 5).
IMPORTANT: Assistance is required to hold the bumper in place
during hardware removal and to prevent the bumper from falling.
Move the bumper to a clean stable work surface.
WARNING! DO NOT remove bumper bolts unless the bumper is
properly supported on blocks or stands or the bumper may fall.
STEP 2
PROCEDURE:
READ INSTRUCTIONS CAREFULLY BEFORE STARTING
INSTALLATION. ASSISTANCE IS HIGHLY RECOMMENDED TO AVOID
POSSIBLE INJURY OR DAMAGE TO THE VEHICLE. ALLOW EXHAUST
TO COMPLETELY COOL BEFORE STARTING INSTALLATION.
(Fig 3) Remove License Plate and (2) Hex Bolts
(Fig 4) Example of Factory Bumper Bracket with
(2) Hex Bolts pictured from Behind Bumper
Factory bumper bolts
Rear
(Fig 1) Unplug License Plate Lights
Wiring Harness
Rear
(Fig 2) Unplug Trailer Connector

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Remove the wiring harness and outer tow harness plug from the
factory bumper, (Fig 6).
STEP 3
Determine if the vehicle is equipped with sensors.
STEP 4
(Fig 5) Bumper Completely Removed
(Fig 6) Remove Outer Trailer Plug from Bumper
Models without bumper sensors:
a. Select the included (4) Rubber Plugs.
b. From behind bumper, push plugs into sensor mounting holes,
(Fig 7). Screws have been provided to lock the plugs in the
sleeve. Use is optional.
Models with bumper mounted sensors:
a. Remove the sensors from the factory bumper, (Fig 8).
WARNING! DO NOT crawl under bumper unless the bumper is
properly supported on blocks or stands or the bumper may fall.
(Fig 7) Push Sensor Plug Into Mounting
Sleeve. Use of 4mm Screws Is Optional
(Fig 8) Unplug and Remove Each Sensor If Equipped
Outer Plug
Rear
Factory Receiver Hitch
(2) 4mm Screws
Sensor Plugs

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IMPORTANT: Sensors fit snug in sockets. The 4mm Screws are
used to apply slight pressure to lock the sensors in place. Tighten
both screws evenly until they touch the sensor body only. DO NOT
overtighten screws or damage to sensors will result
b. Remove the outer plastic sleeve from the sensor, (Fig 9)
e. Repeat previous Steps to install remaining sensors.
f. Attach factory wiring harness to sensors.
NOTE: Use the included (2) Wiring Harness Extensions as
necessary to extend the factory harness to reach the sensors
through openings in the Bumper.
g. Optional: Secure each sensor to the socket with (2) 4mm x
10mm Button Head Screws, (Fig 7).
d. Insert sensor with Seal into sensor mount, (Fig 11). Push
Sensor Retaining Clip into sensor mount and lock into mounting
holes, (Fig 11).
c. Next, remove the silicone seal from the end of the sensor. Slide
the included larger Foam Sensor Seal over front of sensor, (Fig
10).
(Fig 9) Remove the Sleeve (Right) From Each Sensor
(Fig 10) Replace Seal On Sensor with Foam Seal
(Fig 11) Push Sensor Into Sensor
Sleeve On the Back of The Bumper
Sensor Seal
Retaining Clip

LED cube style light installation (light not included).
a. Remove outer covers from back of Bumper, (Fig 12).
b. Attach lights to mounting tabs on back of each end of the
Bumper, (Fig 12).
Snap the towing harness plug into the opening in the LD2
Bumper, (Fig 13). If necessary, use a flat blade screwdriver to
carefully pry the lock tab on the clip outward to help lock plug in
place.
STEP 5
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Insert the (2) push-in plugs to attach the license plate to the
Bumper, (Fig 13). Insert the License Plate Light into the mounting
hole. Use the included Wire Ties to attach the factory wiring
harness to the Bumper and away from exhaust.
STEP 6
With assistance, position the Bumper up to the bumper brackets
on the ends of the frame. Temporarily support the weight of the
Bumper Assembly.
WARNING: To avoid possible injury or damage to the vehicle, do
not proceed until the Bumper is fully and safely supported.
STEP 7
WARNING! DO NOT crawl under bumper unless the bumper is
properly supported on blocks or stands or the bumper may fall.
(Fig 12) Remove Fill Panel to Install
Outer Lights If Desired (not included)
Rear
(Fig 13) Install trailer plug, License Plate Light,
License Plate Plugs and Hitch Cover as required
Hitch Cover (2) Plastic Plugs
License Plate Light

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Line up the (2) mounting holes in the back of the driver/left side
of the Bumper with the brackets on the end of the frame. Slide (1)
12mm Double Nut Plate behind the mounting plate on the
Bumper, (Fig 14). Attach the Bumper to the frame and Nut Plate
with (2) 12mm Hex Bolts, (2) 12mm Lock Washers and (2) 12mm
Flat Washers, (Figs 14 & 15). Repeat to attach the
passenger/right side of the Bumper to the frame. Leave hardware
loose at this time.
STEP 8
(Fig 14) Driver/Left Side Illustrated
12mm Double Nut Plate
(2) 12mm Hex Bolts
(2) 12mm Lock Washers
(2) 12mm Flat Washers
(Fig 15) Driver/Left Side Pictured From Behind Bumper
Rear
Rear
Level and adjust the Bumper. Slowly open the tail gate and check
for clearance. Once adjusted, fully tighten all hardware.
STEP 9
Connect the license plate light to the harness. Reattach the
Bumper wiring harness to the main harness. Seal off any open
wire connections.
STEP 10
Do periodic inspections to the installation to make sure that all
hardware is secure and tight.
STEP 11
Complete Installation