Van Der Stahl MS-451 PV User manual

Printed SEP 2018
3rd Edition 3.10E
MICROCOMPUTER-CONTROLLED SEALER FOR STERILIZABLE BAGS
0493200A
MEDICAL POUCH SEALER
MS-451 PV
OPERATING INSTRUCTIONS
www.vanderstahl.com

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10-1 [MENU 1] Set the sealing condition ……………………………………………………………………………………………… 21
10-2 [MENU 2] How to register the Administrator ID ………………………………………………………………………………… 23
10-2-1 Activate/deactivate the Administrator ID ………………………………………………………………………………… 23
10-2-2 Set the Administrator password …………………………………………………………………………………………… 24
10-3 [MENU 2] How to register the Operator ID ……………………………………………………………………………………… 25
10-3-1 Activate/deactivate the Operator IDs ……………………………………………………………………………………… 25
10-3-2 Register the Operator’s name ……………………………………………………………………………………………… 26
10-3-3 Set the Operator password ………………………………………………………………………………………………… 26
10-4[MENU 3] Set the Inspection Mode ……………………………………………………………………………………………… 27
10-4-1 How to set the Inspection Mode 1 ………………………………………………………………………………………… 29
10-4-2 How to set the Inspection Mode 2 ………………………………………………………………………………………… 29
10-4-3 How to set the Inspection Mode 3 ………………………………………………………………………………………… 30
10-4-4 How to set the Inspection Mode 4 ………………………………………………………………………………………… 31
10-5 [MENU 4] Seal counter ……………………………………………………………………………………………………………… 33
10-6 [MENU 5] Set the thin-film grip distance ………………………………………………………………………………………… 33
10-7 [MENU 6] Select the unit …………………………………………………………………………………………………………… 34
10-8 [MENU 7] Select the peel mode …………………………………………………………………………………………………… 34
10-9 [MENU 8] Set the minimum seal pressure ……………………………………………………………………………………… 35
10-10 [MENU 9] Change the temperature unit ………………………………………………………………………………………… 36
10-11 [MENU 10] Change the date setting……………………………………………………………………………………………… 36
10-12 [MENU 11] Set the time …………………………………………………………………………………………………………… 37
10-13 [MENU 12] Adjust the time………………………………………………………………………………………………………… 38
10-14 [MENU 13] Initialize RAM ………………………………………………………………………………………………………… 38
10-15 [MENU 14] Monitor the temperature in real time ……………………………………………………………………………… 39
10-16 [MENU 15] Monitor the pressure to the sealing pressure load-cell…………………………………………………………… 40
10-17 [MENU 16] Monitor the pressure to the PTT load-cell ………………………………………………………………………… 41
10-18 [MENU 17] Monitor the seal pressure to the seal levers ……………………………………………………………………… 42
10-19 [MENU 18] Register the lot number ……………………………………………………………………………………………… 42
10-20 [MENU 19] Set the continuous operation mode ………………………………………………………………………………… 43
10-21 [MENU 20] Daily Inspection Mode ……………………………………………………………………………………………… 43
10-22 [MENU 21] Data view ……………………………………………………………………………………………………………… 44
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11-1 When the Inspection Mode starts - Inspection Mode 1 and 2 - ………………………………………………………………… 46
11-2 How to start Inspection Mode - Inspection Mode 3 - …………………………………………………………………………… 51
11-3 When the Inspection Mode starts - Inspection Mode 4 -………………………………………………………………………… 52
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13-1 Preparation before replacing parts ………………………………………………………………………………………………… 59
13-2 Replacing the zone (center-dry) tape ……………………………………………………………………………………………… 61
13-3 Replacing the heating element …………………………………………………………………………………………………… 62
13-4
Replacing glass tape and Sarcon sheet …………………………………………………………………………………………………………… 63
13-5 Replacing the pressure rubber …………………………………………………………………………………………………… 64
13-6 Replacing silicone rubber (white) ………………………………………………………………………………………………… 64
13-7 How to replace the microswitch …………………………………………………………………………………………………… 65
13-8 Replacing the temperature sensor ………………………………………………………………………………………………… 66
13-9 Replacing battery …………………………………………………………………………………………………………………… 68
13-10 Replacing fuse ……………………………………………………………………………………………………………………… 69
13-11 Replacing shock absorber ……………………………………………………………………………………………………… 69
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14-1 Adjusting the sealing pressure …………………………………………………………………………………………………… 70
14-2 Adjusting sensitivity volume on VIU photo sensor ……………………………………………………………………………… 71
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15-1 Sealing area safety cover…………………………………………………………………………………………………………… 72
15-2 Touch-switch protection cover……………………………………………………………………………………………………… 73
15-3 Film-cutting template with cutting mat …………………………………………………………………………………………… 74
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!=""U2),-(%22',4"#%)B',4"T)*)"*+"1@" ........................... =;
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20-1 Sealing condition related errors …………………………………………………………………………………………………… 79
20-2 Peel tensile tester related errors …………………………………………………………………………………………………… 80
20-3 System related errors ……………………………………………………………………………………………………………… 81
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Sealer
PTT-50
VIU
Safety Measures
Power DC 24V
Power consumption 6W
Peel strength (max) 50N (precision: full scale ± 0.4%)
Peel speed 300 mm/min (± 2mm/min)
Drive method DC motor
Max travel distance 55 mm MAX
Units (peel strength) Select among N or lbf (default setting : N)
Power
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'9*#3('*-#4%&'()*6
Power consumption 1400W / Stand by 30W
Power cord SOXJZLWKHDUWKPFRUG8/6SHFLÀFDWLRQ
Machine dimensions W 630 !D 340!H 300 mm (without a table)
Machine weight 36 kg
Effective seal length 450 mm (-0 to +10 mm)
Sealing width
10 mm (± 0.1 mm)
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Materials Sterilized pouches
Operating method By touch switch
Sealing method Impulse/ upper single-side heating type
Seal condition
Heating Temperature: 140 ~ 400 ºF / 60 ~ 204 ºC
(in 1 ºF/ºC increment)
Heating Time: 0.0 ~ 3.0 seconds
(in 0.1s increment)
Cooling Temperature:##140 ºF / 60 ºC ~ up to set heating
temperature (in 1 ºF increment)
Units (seal pressure) Select among MPa, Kgf/cm2, psi (default setting : MPa)
Seal pressure (max) 2500N (precision: full scale ± 2.5%)
Operating temperature range +41 ~ 104 ºF (+5 ~ 40 ºC )
Operating humidity range 30 - 80%RH
Data output From USB cable
Power DC 24V
LED 5 White color LED 3 pieces
Lens 0DJQLÀFDWLRQDERXWWLPHV
Anti over-heating circuit device Power switch automatically turns off when the heating continues over
8 seconds.
Pressure lever safety measure When the hands are caught between the seal levers, the pressure
lever returns to the initial position within 0.4 seconds.
Abnormality detection sensor The power will be automatically shut off when the body cover (bottom
part) is removed from the machine.
Motor overload [PTT-50] The motor stops when the applied load is more than rated torque
value.
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Accessories for Sealer Accessories for PTT-50 (Peel Tensile Tester)
These illustrations are not reduced equally.
1. Machine ---- 1 unit
2. Accessories
3. Spare parts
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I-heating element
・・・・・・・・・・・ A#.0+6
Semi -transparent tape (3m roll)
・・・・ ?#3%&&
Zone (center-dry) tape
・・・・・・・・ ?#3%&&
Sarcon sheet W 13mm !L 470mm・・ ?#.06
Glass tape 38mm(5m roll)・・・・・・ ?#3%&&
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Phillips screwdriver...1 pc.
Table...1 pc.
Touch switch...1pc. Thin-film grips...1 pc.
Proximity switch GLS-M1...1 pc
Film cutting template...1 pc
K.*02=*,#+*''2,)#)(/)*#666#!#.0+6
Tension spring for daily
inspection ... 1 pc.
Tension spring jig set for daily
inspection ... 1 pc.
For 25mmFor 10mm
L32.#12<2,)#.2,#666#?#.06

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Explanation of the warning icons:
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;(/'2%,Z#D[G#P#-%#,%'#'%/09#-/32,)#%.*3('2%,
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Bottom of the control unit
On the pressure lever On the PTT
On the body frame
Sealer cover front
If Warning-caution labels peel off or are lost, please purchase the proper labels
and place them in the appropriate location.

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Warning # H,#(,#*=*3)*,08\#/,.&/)#'9*#.%5*3#0%3-#2==*-2('*&8
7:<=>?8@&/$-(+,(+#12.&#&$)ED2+&(*&.#*21'&C2J/-2.&#$C&/.&-#+2*)AA'&
C2./0$2C&1(&,+2J2$1&*/+2.&(+&(1"2+&E#A*)$-1/($.B
S(F2J2+I&."()AC&#AA&(*&.#*21'&C2J/-2.&*#/A&./E)A1#$2().A'I&1"2+2&/.&#&
,(../D/A/1'&(*&-2$12+<C+'&1#,2&-#1-"/$0&*/+2&C)2&1(&#&*#/A)+2&(*&1"2&"2#1/$0&
-/+-)/1O.&1+/,,/$0&E2-"#$/.E&1"#1&+2.)A1.&/$&1"2&"2#1/$0&2A2E2$1&
(J2+"2#1/$0B&:"()AC&.E(%2&(+&*/+2&#,,2#+&*+(E&1"2&-2$12+<C+'&1#,2I&
/EE2C/#12A'&1)+$&X33&1"2&,(F2+B
Warning # S9*,#3*.&(02,)#.(3'+\#/,.&/)#'9*#.%5*3#.&/)
7#/$12$#$-2&(*&1"2&E#-"/$2&/.&/E,(+1#$1B&8#+1.&."()AC&D2&+2,A#-2C&/$&
#--(+C#$-2&F/1"&1"2&(,2+#1/$0&/$.1+)-1/($.B&!"2+2&/.&#&+/.%&(*&C#$02+&/*&
1"2&,#+1.&#+2&$(1&+2,A#-2C&,+(,2+A'B&M2*(+2&+2,A#-/$0&,#+1.I&)$,A)0&1"2&
E#-"/$2&*+(E&1"2&,(F2+&.()+-2B
Warning # ]%#,%'#/+*#1%3#.(0Y()2,)#&2^/2-+
Y(&$(1&.,A#."&F#12+&($&7:<=>?8@&(+&).2&E#-"/$2&*(+&,#-%#0/$0&
A/T)/C.&./$-2&E#-"/$2&/.&$(1&F#12+,+((*B
!"2+2&/.&#&C#$02+&(*&2A2-1+(-)1/($&(+&E#A*)$-1/($&(*&1"2&E#-"/$2B
Warning # ]%#,%'#2,+*3'#(,8#=*'(&#%:_*0'+#2,'%#'9*#+*(&2,)#(3*(
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(,2+#1/($B&!"/.&-()AC&-#).2&2A2-1+(-)1/($B
Warning # ]%#,%'#=%-218#'9*#=(092,*
7(C/*/-#1/($&(*&7:<=>?8@&(+&1"2&).2&(*&)$.,2-/*/2C&,#+1.&E#'&$(1&
($A'&A2#C&1(&C#E#02&(*&1"2&E#-"/$2I&D)1&1"2+2&/.&#A.(&#&+/.%&(*&C#$02+&1(&
1"2&(,2+#1(+B&8A2#.2&C(&$(1&12E,2+&F/1"&1"2&E#-"/$2B&L--/C2$1.&(+&
C#E#02&-#).2C&D'&E(C/*/-#1/($.&D'&1"2&-).1(E2+&/.&1"2&.(A2&
+2.,($./D/A/1'&(*&1"2&-).1(E2+B
Warning #;%,123=#.3%.*3#*&*0'320#.%5*3#+%/30*
7#%2&.)+2&,(F2+&.()+-2&"#.&1"2&.,2-/*/2C&J(A1#02&#$C&2A2-1+/-&,(F2+&#.&
2K,A#/$2C&/$&1"2&(,2+#1/$0&/$.1+)-1/($.B&Y(&$(1&).2&#$&2K12$./($&-(+CI&#.&
1"2&E#-"/$2&E#'&E#A*)$-1/($&(+&E#'&+2.)A1&/$&*/+2B&7#-"/$2&F/AA&
E#A*)$-1/($&/*&-($$2-12C&1(&#$'1"/$0&(1"2+&1"#$&1"2&.,2-/*/2C&J(A1#02B
6$.2+1&1"2&2A2-1+/-&,(F2+&,A)0&*)AA'&/$1(&1"2&F#AA&()1A21B
Warning #]%#,%'#/+*#.(3'+#%'9*3#'9(,#'9%+*#+.*0212*-
V"2$&+2,A#-/$0&,#+1.I&#AF#'.&).2&($A'&.,2-/*/2C&,#+1.&.(AC&1"+()0"&
Van der Stahl Scientific.&Z(1&+2.,($./DA2&*(+&E#A*)$-1/($.&-
#).2C&D'&1"2&).2&(*& )$.,2-/*/2C&,#+1.B
=--D8%$/4+03-A$%5/14+#0,
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Caution # ]%#,%'#/+*#2,#'9*#1%&&%52,)#.&(0*+
Y(&$(1&(,2+#12&E#-"/$2&/$&1"2&*(AA(F/$0&,A#-2.&./$-2&1"2+2&/.&#&C#$02+&
(*&E#A*)$-1/($&
?& Y).1'&A(-#1/($.B
N& 9(-#1/($.&$(1&F/1"/$&$(+E#A&12E,2+#1)+2.B
[& 9(-#1/($.&F/1"&"/0"A'&")E/C/1'B
Caution # ]%#,%'#.&(0*#9(,-+#2,#'9*#+*(&2,)#(3*(
?& V/1"&,+(A($02C&).2I&1"2&.2#A/$0&#+2#&F/AA&+21#/$&"2#1&#$C&
D2-(E2&"(1B
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[& 6*&*/$02+.&(+&*(+2/0$&(DW2-1.&#+2&-#)0"1&/$&1"2&A2J2+&#$C&"2#1/$0&
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A2J2+&+21)+$.&1(&1"2&*/+.1&,(./1/($B
& M2&-#+2*)A&$(1&1(&D2&-#)0"1&#1&D(1"&2$C.&(*&1"2&.2#A/$0&A2J2+&B
& !"2&,+2..)+2&/.&.1+($02+&2.,2-/#AA'&#1&1"2&D(1"&2$C.&1"#$&1"2&
-2$12+&,#+1&(*&.2#A/$0&A2J2+B&S2#1/$0&,+(-2..&-()AC&,(../DA'&.1#+1&
2J2$&F"/A2&1"2&*/$02+.&#+2&-#)0"1B
Caution # I+*#=(092,*#.3%.*3&8
U2#C&1"/.&(,2+#1/$0&/$.1+)-1/($.&-#+2*)AA'&#$C&&-(++2-1A'&(,2+#12&.2#A2+B
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1"2&(,2+#1/$0&/$.1+)-1/($.&#+2&1"2&.(A2&+2.,($./D/A/1'&(*&1"2&-).1(E2+B
Caution # M&(0*#'9*#=(092,*#('#(#.3%.*3#&%0('2%,
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Heating temperature should be set at a minimum
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Set the cooling temperature depending on the film
H((A/$0&,+(-2..&/.&/E,(+1#$1&F"2$&)./$0&#$&/E,)A.2&.2#A2+B&L*12+&1"2&
*/AE&/.&"2#12CI&1"2&*/AE&E).1&-((A&F/1"&1"2&*+#E2&#$C&,+2..)+2&A2J2+&/$&
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F/AA&C2-+2#.2&1"2&F(+%&,+(C)-1/J/1'B&:21&1"2&-((A/$0&12E,2+#1)+2&1"#1&/.&
.)/1#DA2&*(+&2#-"&*/AEB
When the center-dry tape, silicone rubber becomes damaged
!"2&P($2&^-2$12+<C+'_&1#,2I&./A/-($2&+)DD2+&F/AA&.1#+1&1(&F2#+&F/1"&).2B&
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When temperature sensor is malfunctioning
:/$-2&1"2&12E,2+#1)+2&.2$.(+&C/+2-1A'&E2#.)+2.&#$C&-($1+(A.&1"2&
12E,2+#1)+2&(*&"2#1/$0&2A2E2$1I&C/.-($$2-1/($&(*&1"2&.2$.(+&,#+1&1(&1"2&
"2#1/$0&2A2E2$1&-()AC&.1(,&1"2&2$1/+2&E#-"/$2&(,2+#1/($B
8A2#.2&E#%2&.)+2&1(&.21&1"2&12E,2+#1)+2&.2$.(+&,+(,2+A'&2.,2-/#AA'&#*12+&
+2,A#-/$0&1"2&,#+1.&#+()$C&"2#1/$0&#+2#B
Dust in the sealing area
Y).1&F/AA&,+2J2$1&#11#/$E2$1&(*&#&.E((1"&.2#AB&61&-()AC&#A.(&-#).2&
C#E#02&1(&"2#1/$0&2A2E2$1&#$C&`&(+&(1"2+&+()1/$2&E#/$12$#$-2&,#+1.B&
M2*(+2&)./$0&1"2&E#-"/$2I&-A2#$&1"2&.2#A/$0&#+2#B
MS-451PV is an impulse sealer
Y(&$(1&D2-(E2&#A#+E2C&/*&1"2&.2#A/$0&#+2#&C(2.&$(1&D2-(E2&"(1&#*12+&
1"2&,(F2+&.F/1-"&/.&1)+$2C&1(&1"2&XZ&,(./1/($B&61&/.&$(1&D2-#).2&(*&1"2&
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1"2&XZ&,(./1/($B&!"2&"2#12+&F/AA&($A'&D2-(E2&"(1&*(+&#$&/$.1#$1&F"2$&
1"2&"2#1/$0&,+(-2..&/.&/$&(,2+#1/($B&S(F2J2+I&#*12+&2K12$C2C&,2+/(C.&(*&
).2I&1"2&.2#A/$0&#+2#&E#'&D2-(E2&"(1B
Run test trials first before beginning operation
L-"/2J/$0&#&.),2+/(+&.2#A&F/1"&#$&/E,)A.2&.2#A2+&/.&C212+E/$2C&D'&
"2#1/$0&`&-((A/$0&`&,+2..)+2&.1+2$01"B&Y2,2$C/$0&($&1"2&1',2&(*&*/AE&#$C&
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Body cover
Control unit
Power cord
Power switch
Table
K*''2,)#+*(&2,)#0%,-2'2%,+#*'066
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Visual inspection unit (VIU)
I+*-#1%3#2,+.*0'2,)#'9*#
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Peel tensile tester
I+*-#1%3#2,+.*0'2,)#
'9*#.**&#'*,+2&*#('#
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Touch switch
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VIU lens
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Frame cover
Emergency stop switch
7#3*-#*=*3)*,08#+'%.#
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Control Unit Detail
C#04$#2-Q0+4
Display monitor
Enter key
Menu key
Arrow key
M3*++#59*,#+*''2,)##
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?##K*'#0%,-2'2%,+#*'06#(3*#-2+.&(8*-6
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Number key
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0%,-2'2%,+\#-('*+\#H]+\#(,-#
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H]+6
Heating lamp
G/3,+#[N#592&*#9*('2,)6
Cooling lamp
G/3,+#[cc#592&*#
0%%&2,)6
Error lamp
G/3,+#[N#59*,#'9*#
*33%3#2+#-*'*0'*-6
Seal mode lamp
VIU inspection lamp
G/3,+#[N#592&*#+*(&2,)#
2+#.*31%3=*-6
G/3,+#[N#592&*#$HI#
2,+.*0'2%,#2+#.*31%3=*-6
PTT lamp
G/3,+#[N#592&*#MGG#
2,+.*0'2%,#2+#.*31%3=*-6
INSPECT key
I+*-#59*,#8%/#5(,'#'%#/+*#
2,+.*0'2%,#=%-*6
PASS/FAIL key
I+*-#59*,#2,./''2,)#'9*#3*+/&'#%1#
$HI#2,+.*0'2%,6
PEEL TEST RESET/START key
I+*-#59*,#+'(3'2,)#MGG#2,+.*0'2%,#
%3#3*P-%2,)#2,+.*0'2%,6

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Thin-film grips on
the measurement-side
Fix with a pin.
White plastic nut M6 x 10
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2,0&2,*-#+/31(0*#=(8#0(/+*#'9*#%4*3'/3,#%1#
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When the password is required:
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