WAGO 751-5202 User manual

AS-Interface Components IP67
AS-Interface Module 4IN/3OUT
24V/2A A/B
751-5202
Manual
Version 1.1.0

ii • General
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Copyright ©2007 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content •iii
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Content
1Important Comments ................................................................................. 5
1.1 Legal Principles........................................................................................5
1.1.1 Copyright.............................................................................................5
1.1.2 Personnel Qualification .......................................................................5
1.1.3 Intended Use ........................................................................................5
1.2 Symbols.................................................................................................... 6
1.3 Number Notation......................................................................................6
1.4 Safety Notes .............................................................................................7
1.5 Scope ........................................................................................................7
2AS-Interface Components .......................................................................... 8
2.1 AS-Interface Module IP67 ....................................................................... 8
2.1.1 751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] ................ 8
2.1.1.1 View................................................................................................8
2.1.1.2 Description......................................................................................8
2.1.1.3 Connectors ...................................................................................... 9
2.1.1.4 Display Elements ..........................................................................11
2.1.1.5 Operating Elements.......................................................................11
2.1.1.6 Schematic View ............................................................................12
2.1.1.7 Technical Data ..............................................................................13
2.1.1.8 Assembly.......................................................................................17
2.1.1.9 Start-up and diagnosis...................................................................18

iv • List of Figures
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
List of Figures
Fig. 2.1.1-1: View gq52020e .................................................................................8
Fig. 2.1.1-2: Sensor Connectors gqxxx01x ............................................................9
Fig. 2.1.1-3: Actuator Connectors gqxxx02x .........................................................9
Fig. 2.1.1-4: Display Elements gq52022x ............................................................11
Fig. 2.1.1-5: Schematic View gq52021e..............................................................12
Fig. 2.1.1-6: Characteristic Input Curve gqxxx15e ..............................................15
Fig. 2.1.1-7: Dimensions gqxxx09x .....................................................................16
Fig. 2.1.1-8: Assembly gqxxx10x.........................................................................17
List of Tables
Tab. 2.1.1-1: Sensor and Actuator Connectors..................................................9
Tab. 2.1.1-2: Display Elements .......................................................................11
Tab. 2.1.1-3: Technical Data ...........................................................................13

Important Comments •5
Legal Principles
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

6 •Important Comments
Symbols
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and INTERNET
pages
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
Within ',
Nibble separated with dots

Important Comments •7
Safety Notes
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
1.4 Safety Notes
Attention
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
Attention
Unused connection sockets must be sealed with filler plugs in order to keep
IP67 degree of protection!
1.5 Scope
This manual describes the Digital Input Module 751-5202
AS-Interface Module 4IN/3OUT 24V/2A A/B of the modular WAGO-I/O-
SYSTEM 751.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

8 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
View
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2 AS-Interface Components
2.1 AS-Interface Module IP67
2.1.1 751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Digital I/O-Module 4 IN / 3 OUT 24 V / 2 A A/B
2.1.1.1 View
12
34
56
78
751-5202
AUX ASI
OUT 1 OUT 2
OUT 3
IN 1 IN 2
IN 3 IN 4
FID/FAULT
IR
PGM
NTERFACE
Status
inputs
Status
outputs
Status
AS-interface,
AUX supply
Error
Sensor connectors
Actuator connectors
AS-interface flat cable
AUX supply flat cable
Programming device
connector
Fig. 2.1.1-1: View gq52020e
2.1.1.2 Description
The AS-Interface module 751-5202 is an economical solution for a fieldbus-
independent and flexible connection of actuators and sensors from the field
and the control cabinet. The module is in accordance with AS-Interface
specification V.3.0.
The module works in extended address area and can be set to one of 62
addresses ranging from 1A ... 31A resp. 1B … 31B.
The voltage for the sensors is supplied via the AS-Interface cable and is short
circuit protected.
The voltage for the actuators is supplied via the AUX black cable.
The AS-Interface module 751-5202 provides 4 digital 24 V inputs and 3
digital 24 V / 2 A outputs.
The sensors and actuators are connected using M12x1 round plugs. The AS-
Interface cable and the AUX cable can be connected directly.
LEDs indicate the status of inputs and outputs, the AS-Interface and actuator
supply as well as a short circuit or overload condition.

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •9
Connectors
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.3 Connectors
2.1.1.3.1 AS-Interface Cable and AUX Cable
The AS Interface cable and the AUX cable are connected using piercing
technology.
When assembling the upper part, contacts are pressed into the cable which is
located in the ground plate, making the electrical contact.
The functional earth contact is also made during assembly of the upper part.
2.1.1.3.2 Sensor and Actuator Connectors
Sensor and actuator connections are 5-pole sockets for M12x1 round plugs.
When using angled connectors, the socket design provides a connecting angle
of 45° (top left or top right) for the connecting cable.
The following table shows the pin assignment of the sockets.
Tab. 2.1.1-1: Sensor and Actuator Connectors
Sensor Connectors
Connector Pin Function
IN 1/3 IN 2/4 1 Sensor supply L+
IN 1/3 --- 2 Sensor signal (from IN 2/4 Pin 4)
IN 1/3 IN 2/4 3 Sensor supply L-
IN 1/3 IN 2/4 4 Sensor signal
34
21
5
34
21
5
IN 1/3 IN 2/4
Fig. 2.1.1-2: Sensor
Connectors gqxxx01x
IN 1/3 IN 2/4 5 Functional earth FE
Actuator Connectors
Connector Pin Function
--- --- 1 unused
--- --- 2 unused
OUT 1/3 OUT 2 3 External voltage –
OUT 1/3 OUT 2 4 Switching output +
34
21
34
21
55
OUT 1/3 OUT 2
Fig. 2.1.1-3: Actuator
Connectors gqxxx02x
OUT 1/3 OUT 2 5 Functional earth FE

10 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Connectors
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Pin 5 of the sockets makes connection to functional earth. Four-pole plugs
without functional earth or 5-pole plugs with functional earth may be
connected.
Pin 2 of the IN 1 or the IN 3 socket is connected with Pin 4 of the IN 2 or IN 4
socket. This allows the connection of 2-channel sensors with the IN 1 or IN 3
socket. The IN 2 or IN 4 socket will then remain unconnected.
Warning
The inputs are DC coupled with the AS-Interface voltage. They shall not be
supplied with an external supply voltage!
Warning
Unused sensor or actuator connections must be sealed with protective caps!
2.1.1.3.3 Programming Connector
The PGM connection is the programming connector. It is a plug for a DC
socket, which is compatible with all popular programming adapters, for
example Pepperl+ Fuchs VAZ-PK-1.5M-V1-G.
Please note manufacturer documentation for the operation of the programming
device.
Warning
After use, the programming connector must be sealed again with a protective
cap!

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •11
Display Elements
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.4 Display Elements
Tab. 2.1.1-2: Display Elements
LED Designation Status Function
off Input 1, Signal voltage (0)
IN 1
yellow
Status
DI1 on Input 1, Signal voltage (1)
off Input 2, Signal voltage (0)
IN 2
yellow
Status
DI2 on Input 2, Signal voltage (1)
off Input 3, Signal voltage (0)
IN 3
yellow
Status
DI3 on Input 3, Signal voltage (1)
off Input 4, Signal voltage (0)
IN 4
yellow
Status
DI4 on Input 4, Signal voltage (1)
off Output 1, reset
OUT 1
yellow
Status
DO1 on Output 1, set
off Output 2, reset
OUT 2
yellow
Status
DO2 on Output 2, set
off Output 3, reset
OUT 3
yellow
Status
DO3 on Output 3, set
off OK
on Configuration error
FID/
FAULT
red
Error
blinking
Short circuit / sensor supply
overload or actuator supply
is missing or output driver
error message (Open-Load-
Detection)
off Actuator supply error
AUX
green
Actuator
Connector on Actuator supply OK
off AS-Interface supply error
IN 3 IN 4
IN 1 IN 2
OUT 3
OUT 1 OUT 2
FID/FAULT
ASIAUX
IR
Fig. 2.1.1-4: Display
Elements gq52022x
ASI
green
AS-Interface
supply on AS-Interface supply OK
2.1.1.5 Operating Elements
Above the programming connector is an infrared sensor for communication
with a programming device with optical interface. Please note manufacturer
documentation for the operation of the programming device.

12 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Schematic View
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.6 Schematic View
AUX +
AUX -
AUX +
AUX -
Sensor +
Sensor
-
1
4
2
3
5
1
4
2
3
5
1
4
2
3
5
1
4
2
3
5
IR
FE
FE
FE
FE
AUX +
AUX -
ASI
FID/FAULT
IN+
IN1
IN2
IN1
NTERFACE
OUT1/3
OUT2
IN+
IN3
IN4
IN3
IN+
IN2
IN2
IN+
IN4
IN4
OUT1
OUT1
OUT3
OUT3
IN - IN -
IN - IN -
OUT - OUT -
OUT2
OUT2
OUT -
AS-i -
AS-i +
ASI
AUX
IN1/3
IN2/4
751-5202
for 3-conductor sensors
Load
Fig. 2.1.1-5: Schematic View gq52021e

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •13
Technical Data
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.7 Technical Data
Tab. 2.1.1-3: Technical Data
Inputs
Number of inputs 4
Sensor supply via AS-Interface control
voltage max.
150 mA, short-circuit-proof
Current limitation for all inputs tot. 150 mA
Rated voltage 18 V ... 31 V
PELV from AS-Interface
Input types IEC 61131 type 1,
+ active 7 mA current sink (type 2)
Signal voltage (0) ≤5 V
Signal voltage (1) ≥11 V
Connection system Socket, M12 x 1, 5-pole
Outputs
Number of outputs 4
Output types Electronic outputs PNP
Isolation ASI / AUX
Temporary overload acc. to EN 61131
Watchdog
(outputs are switched off automatically by
AS-Interface communication errors)
integrated
Current carrying capacity per output 2 A*
* Inductive loads Utilization category DC 13
Current carrying capacity per module max. 8 A
External voltage supply (AUX) acc. to PELV
Rated voltage 24 V (-15 % ... +20 %)
Connection system Socket, M12 x 1, 5-pole

14 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Technical Data
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Tab. 2.1.1-3: Technical Data
AS-Interface
Operating voltage (AS-I) 26,5 V ... 31,6 V
Current consumption type 35 mA
Current consumption max. 50 mA (start-up),
230 mA incl. sensor supply
AS-Interface version 3.0
AS-Interface profile S-7.A.E
extended address mode yes
adjustable addresses 62 (1A ... 31A, 1B ... 31B)
ID-code 7.A.7.E
Operation indicators (LED)
Input / Output function
Error
Function (ASI, AUX)
yellow
red
green
Assignment of data bits
D0
D1
D2
D3
bidirectional I-1 / O-1
bidirectional I-2 / O-2
bidirectional I-3 / O-3
bidirectional I-4 / O-4
Connection system AS-Interface cable
(contacted via piercing technology)
General Technical Data
Operating temperature -25 °C ... +70 °C
Storage temperature -25 °C ... +85 °C
Relative air humidity (storage) 95 % (no condensation)
Degree of protection IP67
Dimensions (W x H x L) 54 mm x 152 mm x 32 mm
Weight ca. 224 g
Standards and Regulations
Vibration resistance acc. to IEC 60068-2-6
Shock resistance acc. to IEC 60068-2-27
EMC-Immunity to interference (CE) acc. to EN 61000-6-2
EMC-Emission of interference (CE) acc. to EN 61000-6-3
Approvals
AS-Interface Association Specification V3.0
ZU-No.:72702
CULUS (UL508)
Conformity Marking

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •15
Technical Data
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Tab. 2.1.1-3: Technical Data
Accessories
M12 plug, straight, 4-pole, screw clamp
connection
756-9201/040-000
M12 plug, right angle, 4-pole, screw clamp
connection
756-9204/040-000
M12 plug, straight, 5-pole, screw clamp
connection
756-9201/050-000
M12 plug, right angle, 5-pole, screw clamp
connection
756-9204/050-000
Fitted cables (series 756) see catalog or www.wago.com
M12 protective cap 755-814
Marker card (40 tags / card) 755-891
Felt-tip pen, for permanent marking 210-110
Characteristic Input Curve
0510 15 20 V
-2
0
2
4
6
8
mA
25 30
Input VoltageInput Voltage
Input CurrentInput Current
Fig. 2.1.1-6: Characteristic Input Curve gqxxx15e

16 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Technical Data
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
Tab. 2.1.1-3: Technical Data
Dimensions
39
33
73
107
AUX
ASI
152
54
32
24
ASI AUX
4.5
Fig. 2.1.1-7: Dimensions gqxxx09x

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •17
Assembly
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.8 Assembly
1. Mount ground plate on an even surface (machine frame or mounting plate)
using sufficiently long M4 cheese-head screws
2. Place the cables in the cutouts that are marked for this purpose. Make sure
that the cables engage behind the locking latch. For modules with unused
AUX socket, insert the enclosed blanking cap to seal the cable entry.
3. Fix the upper part in the snap-in position in the ground plate.
4. Push the upper part onto the ground plate. Tighten screws in the upper part
with a tightening torque of 0.9 Nm. Electrical contact with the conductors
is made automatically.
Fig. 2.1.1-8: Assembly gqxxx10x

18 •751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B]
Start-up and diagnosis
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67
2.1.1.9 Start-up and diagnosis
Attention
Operating an AS-Interface network with components that do not comply with
the AS-Interface specification may lead to malfunctions or restrictions.
Please note the AS interface master manual and the manual for the start-up
tool WAGO-I/O-CHECK 2 (759-302) for start-up and diagnosis of the AS
interface slaves with AS interface master 750-655 from the WAGO-I/O-
SYSTEM 750.
For start-up and diagnosis of AS interface slaves with an AS interface master
or an AS interface programming device of another manufacturer, please note
the corresponding operating manuals.

751-5202 [AS-Interface Module 4IN/3OUT 24V/2A A/B] •19
Start-up and diagnosis
WAGO-I/O-SYSTEM 751
AS-Interface Components IP67

WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Internet: http://www.wago.com