Weber GENESIS Guide

56445 02/25/11 AA
1HOSE FROM GAS SOURCE DiSCOnnECtiOn
FOR LP UNITS:
A) Unscrew regulator coupling from tank valve; turn counter-clockwise, or to
the left (1).
m WARNING: Do not use a wrench to loosen connection. Using
a wrench could damage regulator coupling and could cause a
leak.
CONNECT
DISCONNEC
T
1
FOR NG UNITS:
A) Slide back collar of the
quick-disconnect to remove
hose from gas source.
THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED
WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN
mBEFORE STARTING: Make sure lid is
closed and casters are locked to prevent
grill from moving.
NOTE: Grills illustrated may have slight differences than model purchased.
mWARNING: GENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT.
YOUR ACTIONS, IF YOU FAIL TO FOLLOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN EXPLOSION, OR
STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
(WILL VOID ALL WARRANTY PROTECTION.)
m DANGER: BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.
FAILURE TO FOLLOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A
FIRE OR AN EXPLOSION RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
BURNER TUBE
REPLACEMENT INSTRUCTIONS
BURnER tUBE
REplACEMEnt
iGnitER
WiRE ClipS
REplACEMEnt

4
DOOR REMOVAl
1
2
3
TOOLS NEEDED: - FLATHEAD
5
GREASE tRAY / DRip pAn REMOVAl
3
COOKBOX COMpOnEntS REMOVAl
A) Remove warming rack.
B) Remove cooking grates.
C) Remove Flavorizer®bars.
D) Remove heat deflectors.
1
2
2liD ASSEMBlY REMOVAl
mCAUTION: Two people are required to lift and remove
lid assembly.
A) While lid assembly is in
closed position, remove
cotter pins out of clevis
pins (1).
B) Remove clevis pins (2)
from cookbox assembly.
C) Lift and remove lid
assembly.
A) Locate door pin release in door assembly (1).
B) Using a screwdriver, push down on door pin release
(2) until door detaches from frame assembly.
C) Pull top of door away from frame
assembly and lift door off bottom
adjustable hinge pin (3).

mIMPORTANT: To do a proper
leak check, control panel must
be removed. After checking for
leaks, replace control panel, wind
deflector and control knobs.
3
1
2
7
COntROl pAnEl REMOVAl
A) Remove ALL control knobs.
B) Remove igniter button and battery.
C) Locate and remove screws that secure
control panel to frame assembly (1)
with a Phillips head screwdriver.
D) Tilt control panel forward and lift up and
away from frame assembly (2).
E) Disconnect igniter wires from ignition
module (3).
TOOLS NEEDED: - PHILLIPS
9iGnitER ElECtRODE REMOVAl
A) Remove igniter electrode assembly (1) from the mounting bracket (2)
located on burner tube.
B) Grip igniter electrode and metal igniter bracket, pull back on igniter
electrode assembly and remove it from mounting bracket on burner tube.
REMOVAL NOTE: If igniter electrode assembly does not easily
slide out from mounting bracket, use a small pair of pliers or
channel locks to grasp metal igniter bracket of igniter electrode
assembly.
6
WinD DEFlECtOR REMOVAl
1
2
3
TOOLS NEEDED: - PHILLIPS
A) Locate Phillips head screws under control panel.
B) Remove screws that secure wind deflector to control panel (1) with a
Phillips head screwdriver.
C) Slide back edge of wind deflector down (2) to unlock alignment tabs.
D) Slide front edge of wind deflector back towards grill frame (3) and remove
wind deflector from bottom of
control panel.
8
BURnER tUBE REMOVAl
A) Remove screws that secure burner tubes to cookbox (1) using a 5/16"
nut-driver.
B) Remove igniter electrode wires from wire harness clips (2).
C) Slide burner tube and igniter electrode out from inside of cookbox (3).
REMOVAL NOTE: Be careful not to disconnect igniter
electrode assembly from mounting bracket on burner tube
when removing burner tubes.
TOOLS NEEDED: - 5/16" NUT-DRIVER
1
2
3
•REPLACEMENTPARTINSTALLATION
1
2

12
BURnER tUBE inStAllAtiOn
A) From inside of cookbox: Install burner tube and igniter electrode wire
assemblies. Starting with far right burner tube, slide igniter electrode wire
lead through burner tube hole in front of cookbox (1).
REASSEMBLY NOTE: Follow Burner Tube Guide for proper
alignment order.
TOOLS NEEDED: - 5/16 NUT-DRIVER
BURNER TUBE / IGNITER WIRE GUIDE 310/320/330
Burner Tube
Left Burner (A)
Right Burner (B)
Center Burner (C)
Sear Burner (D)
Wire End & Terminal Color
Black (1)
Yellow (2)
Blue (3)
Green (Ground) (4)
1
2
3
4
12
34
A BCD
1
2
3
4
12
34
A BC
330
310/320
1
1
1
2
2
2
3
3
3
4
4
4
A AB BCC D
B) Slide burner tube and igniter electrode wire into cookbox (2).
REASSEMBLY NOTE: Be careful not to disconnect
igniter electrode assembly from mounting bracket
on burner tube. If igniter electrode assembly does
slide out from mounting bracket, use your fingers
to grasp rear portion of the igniter electrode
assembly. Grip igniter electrode and igniter bracket
together, and slide into mounting bracket on burner
tube. Push igniter electrode assembly in until you
hear a snap and feel it lock into place.
VISUAL CHECK: Check to see if igniter bracket stop on
left back side of igniter electrode is flush with burner tube
monting bracket (3).
C) Install self tapping screws that secure burner tubes to cookbox (4) using
5/16 nut-driver. DO NOT OVERTIGHTEN.
CAUTION: Burner tube openings (5) must be positioned
properly over valve orifices (6).
CAUTION: Single row of gas portholes should be facing up.
1
2
3
4
5
6
7
D) Slide igniter electrode wires into igniter wire clips (7).
IMPORTANT NOTE: All igniter wires must be installed and
supported in igniter wire clips in order for ignition module to
function properly.
10
iGnitER WiRE Clip inStAllAtiOn
IMPORTANT NOTE: This step only needs to be done if one or more
igniter wire clips are missing from manifold assembly.
A) Slide igniter wire clip into square hole in heat shield (1).
B) Press firmly to snap igniter wire clip into place.
C) Slide igniter electrode
wires into igniter
wire clips (2).
IMPORTANT NOTE:
All igniter wires
must be installed
and supported in
igniter wire clips
in order for ignition
module to function
properly.
11
iGnitER ElECtRODE REinStAllAtiOn
A) Slide igniter electrode (1) into the burner tube mounting bracket (2).
REASSEMBLY NOTE: DO NOT USE ANY TOOLS TO INSTALL
IGNITER ELECTRODE — JUST YOUR FINGERS. INSTALL
IGNITER ELECTRODE INTO MOUNTING BRACKET LOCATED
ON EACH BURNER TUBE. PUSH IGNITER ELECTRODE IN UNTIL
YOU HEAR A SNAP OR FEEL IT LOCK INTO PLACE.
Igniter
Bracket Stop
VISUAL INSPECTION
CAN BE DONE BY
CHECKING TO SEE
IF IGNITER BRACKET
STOP ON LEFT BACK
SIDE OF IGNITER
ELECTRODE
IS EVEN WITH
BURNER TUBE
MOUNTING
BRACKET.
1
2
1
2

13
GREASE tRAY / DRip pAn REinStAllAtiOn
14
liD AnD COOKBOX COMpOnEntS REinStAllAtiOn
mCAUTION: Two people are required to lift
and install the lid assembly.
A) Install heat deflectors.
B) Install Flavorizer®bars.
C) Install cooking grates.
D) Install warming rack.
E) Place lid assembly onto
cookbox assembly.
F) While lid assembly is
in the closed position,
install clevis pins (1) into
cookbox assembly.
G) Install cotter pins into clevis
pins (2).
1
2
m WARNING: Make sure all control knobs are turned
to the OFF position before reconnecting gas supply
and operating grill.Your actions, if you fail to follow
this Product Warning, may cause a fire, an explosion,
or structural failure resulting in serious personal
injury or death as well as damage to property.
15 HOSE tO GAS SOURCE COnnECtiOn
1
FOR NG UNITS:
A) Slide back collar of quick-disconnect and reconnect
natural gas hose.
FOR LP UNITS:
mWARNING: Hose must be secured to tank scale with hose
retention clip. Failure to do so could cause damage to the
hose resulting in a fire or explosion which can cause serious
bodily injury or death, and damage to property.
A) Screw regulator coupling onto tank valve; turn clockwise, or to the right (1).
m WARNING: Do not use a wrench to tighten connection. Using
a wrench could damage regulator coupling and could cause a
leak.
NOTE: Grills illustrated may have slight differences than model purchased.

16 CHECK FOR GAS lEAKS
m DANGER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for leaks. Sparks or open flames will result in a fire or
explosion, which can cause serious bodily injury or death and
damage to property.
Gas Sources:
NGLP
12
4
5
6
3
You will need: a soap and water solution and a rag or brush to apply it.
A) Mix soap and water.
B) Turn on gas supply at source.
C) Check for leaks by wetting fittings with soap and water solution and
watching for bubbles. If bubbles form, or if a bubble grows, there is a leak.
D) When leak checking is complete, turn gas supply off at source and
rinse connections with water.
Check:
E) Main gas line-to-manifold connections (1).
F) Side burner gas line-to-manifold connection (2).
m WARNING: If there is a leak at connection 1 or 2, retighten
the fitting with a wrench and recheck for leaks with soap and
water solution. If a leak persists after retightening the fitting,
turn OFF the gas. DO NOT OPERATE THE GRILL. Failure
to follow dangers, warnings and cautions contained in this
instruction sheet may cause a fire or an explosion resulting in
serious personal injury or death as well as damage to property.
Contact the Customer Service Representative in your area
using the contact information on our web site.
Log onto www.weber.com®.
G) Valves-to-manifold connections (3).
H) LP: Regulator hose-to-cylinder connection (4).
I) LP: Regulator hose-to-regulator connection (5).
J) NG: Hose-to-quick-disconnect gas line connection (6).
mWARNING: If there is a leak at connections 3, 4, 5 or 6, turn
OFF the gas. DO NOT OPERATE THE GRILL. Failure to follow
dangers, warnings and cautions contained in this instruction
sheet may cause a fire or an explosion resulting in serious
personal injury or death as well as damage to property.
Contact the Customer Service Representative in your area
using the contact information on our web site.
Log onto www.weber.com®.
When leak checks are complete, turn gas supply OFF at source and rinse
connections with water.
m IMPORTANT: To do a proper leak check, control panel must
be off. After checking for leaks, reinstall control panel, wind
deflector and control knobs.

3
4
2
1
17
COntROl pAnEl REinStAllAtiOn
mIMPORTANT: To do a proper leak check, control panel must be
removed. After checking for leaks reinstall control panel, wind deflector
and control knobs.
A) Connect igniter wires to ignition module (1) before installing control panel.
REASSEMBLY NOTE: Follow Igniter Module Wire Guide for
proper alignment order.
B) Tilt front edge of control
panel up (2) and hook back
edge of control panel on
frame assembly hooks. Lower
control panel onto frame
assembly.
C) Install screws that secure
control panel to frame
assembly (3) with a Phillips
head screwdriver.
TOOLS NEEDED: - PHILLIPS
18
WinD DEFlECtOR REinStAllAtiOn
A) Position front edge of wind deflector onto bottom lip of control panel (1).
Position both outer short tabs of wind deflector below control panel lip (2),
while placing inner long tab above control panel lip (3). The bottom lip of
control panel will be sandwiched between the wind deflector tabs.
B) Slide back edge of wind deflector up (4) to lock alignment tabs into place.
C) Install screws that secure wind deflector to control panel (5) with a Phillips
head screwdriver.
1
2
3
4
5
TOOLS NEEDED: - PHILLIPS
IGNITER MODULE WIRE GUIDE 310/320/330
Burner Tube
Left Burner (A)
Right Burner (B)
Center Burner (C)
Center Burner (D)
Wire End & Terminal Color
Black (1)
Yellow (2)
Blue (3)
Green (Ground) (4)
1
2
3
4
12
34
A BCD
1
2
3
4
12
34
A BC
330
310/320
1
1
1
2
2
2
3
3
3
4
4
4
A AB BCC D
D) Slide igniter wires into igniter wire clips (4).
IMPORTANT NOTE: All igniter wires must be installed and supported in
igniter wire clips (4) in order for ignition module to function properly.
Alignment Tab

19
COntROl KnOB REinStAllAtiOn
A) Install ALL control knobs (1).
B) Install igniter button and battery (2).
1
2
mIMPORTANT NOTE: If it has been a year
since battery was changed, this would
be a good time to replace it.
m WARNING: Make sure all parts are assembled
and hardware is fully tightened before operating
the grill.Your actions, if you fail to follow this
Product Warning, may cause a fire, an explosion, or
structural failure resulting in serious personal injury
or death as well as damage to property.
20
DOOR REinStAllAtiOn
2
1
3
TOOLS NEEDED: - FLATHEAD
m PROPOSITION 65 WARNING: HANDLING THE BRASS MATERIAL ON THIS PRODUCT EXPOSES YOU TO LEAD, A CHEMICAL
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
(WASH HANDS AFTER HANDLING THIS PRODUCT.)
m WARNING: All repairs to gas carrying, gas burning, igniter or structural components must be performed by an
authorized Weber-Stephen Products LLC service technician.
These parts may be gas carrying, gas burning, igniter or structural components. Please contact Weber-Stephen Products LLC, Customer
Service Department for Genuine Weber-Stephen Products LLC replacement part(s) information.
m WARNING: Do not attempt to make any repair to gas carrying, gas burning, igniter or structural components
without contacting Weber-Stephen Products LLC, Customer Service Department. Your actions, if you fail to follow
this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or
death as well as damage to property.
WEBER-STEPHEN PRODUCTS LLC
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
1-800-446-1071 (USA ONLY)
www.weber.com®
A) Set door onto bottom adjustable hinge pin (1).
B) Use a screwdriver to push down door pin
release (2). Slide door into frame assembly
and allow door pin release to snap into frame
support hole.
C) If necessary, use a 7/16" wrench to adjust
door alignment (3) by loosening/tightening bolt
underneath bottom adjustable hinge pin.