Whalen Belmont 2-in-1 Work Station User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 16015
Belmont 2-in-1 Work Station
Model # JCS101104-C
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # JCS101104-C
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 2 Factory No. 16015
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

Model # JCS101104-C
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 3 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Desk Top (1) B- Desk Right Side Panel (1) C- Desk Right Side Molding (1)
D- Modesty Panel (1) E- Cabinet Top Panel (1) F- Cabinet Left Side Panel (1)
G- Cabinet Side Molding (2) H- Cabinet Right Side Panel (1) I- Right Slide Support (1)
J- Fixed Shelf (1) K- Bottom Panel (1) L- Bottom Front Molding (1)
M- Cabinet Crossbar (1) N- Left Slide Support (1) O- Hinge Support (2)
P- Adjustable Shelf (1) Q- Door Panel (1) R- Cabinet Back Panel (1)
S- Drawer Front (1) T- Drawer Back Panel (1) U- Drawer Left Side (1)
V- Drawer Right Side (1) W- Drawer Bottom Panel (1) CL- Left Slide Track (1)

Model # JCS101104-C
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 4 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
CR- Right Slide Track (1) DL- Left Slide Runner (1) DR- Right Slide Runner (1)
(1) Small Cam Lock (2) Large Cam Lock (3) Cam Bolt (4) M8 x 30 mm Wood Dowel
(4+1 extra) (38+1 extra) (40+2 extra) (38+1 extra)
(5) 5/8” Bolt (6) Lock Washer (7) Flat Washer (8) #6 x 1/2” Zinc Screw
(8+1 extra) (8+1 extra) (8+1 extra) (8+1 extra)
(9) #6 x 1/2” Black Screw (10) #8 x 1-1/4” Screw (11) #6 x 5/8” Screw (12) Magnetic Catch
(12+1 extra) (12+1 extra) (2+1 extra) (1)
(13) #6 x 1/2” Pan Head Screw (14) Cam Lock Cover (15) Shelf Pin (16) Metal Bracket
(21+1 extra) (20+1 extra) (4+1 extra) (2)
(17) Door Hinge (2 sets) (18) Knob (2) (19) Knob Bolt (2)
Glue (1) 4 mm Allen Wrench (1) Touch-up Pen (1)
Tools required: Allen Wrench (provided), Phillips screwdriver and Hammer (not provided).

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 5 Factory No. 16015
Utility Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Place the Drawer Front (S) on a level and protective surface with the holes facing up. Securely screw 4
Cam Bolts (3) into the designated small holes, as shown in the illustration.
3. Attach the Drawer Left and Right Side Panels (U and V) to the Drawer Front (S) by engaging four
Small Cam Locks (1) (Refer to page 2 on Cam Lock system operation supplement). Make sure that the
grooves face inward and line up with each other.
4. Slide the Drawer Bottom Panel (W) all the way into the grooves with the finished surface up.
U

Model # JCS101104-C
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Utility Drawer Assembling
5. Fasten the Drawer Back Panel (T) to the Drawer Side Panels (U and V) using four 1-1/4” Screws (10).
Make sure that the Drawer Bottom Panel (W) fits securely into the groove of the Drawer Back Panel (T).
Tighten all the screws with a Phillips screwdriver.
6. Using the pilot holes as a guide, align and attach the Left Slide Runner (DL) to the Drawer Left Side
Panel (U) using three 1/2” Black Screws (9). Make sure that the roller end of Slide Runner faces
backward. Tightly fasten with a Phillips screwdriver.
7. Repeat the last step to attach the Right Slide Runner (DR) to the Drawer Right Side Panel (V).
V
V

Model # JCS101104-C
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Assembly Instructions
8. Attach the Knob (18) to the outside of the Drawer Front (S) using one Knob Bolt (19) provided.
9. Place the Desk Top (A), the Desk Side Panel Molding (C), the Cabinet Top Panel (E) and the Cabinet
Side Moldings (G) on a level and protective surface with the holes facing up. Securely screw the Cam
Bolts (3) into the designated small holes, as shown in the illustration.
18
3
3
3
33
A
E
G
GC

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 8 Factory No. 16015
Assembly Instructions
10. Insert four Wood Dowels (4) into the side holes of one Cabinet Side Molding (G). Tap in with a rubber
mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
11. Align the inserted Cam Bolts (3) and Wood Dowels (4) on the Cabinet Side Molding (G) with the end
holes of the Cabinet Left Side Panel (F) and then press them together. Make sure that the outer surfaces
are flush with each other. Fasten the Cabinet Side Molding (G) to the Left Side Panel (F) by engaging 4
Large Cam Locks (2) (Refer to page 2 on Cam Lock system operation supplement).
12. Insert two Wood Dowels (4) into the large holes on Left Slide Support (N) and attach it to the Cabinet
Left Side Panel (F). Make sure that the front pilot hole on the Slide Support is close to the Cabinet Side
Molding (G). Insert two 1-1/4” Screws (10) through the countersunk holes of the Slide Support (N) and
securely screw into the Cabinet Left Side Panel (F), using a Phillips screwdriver.
13. Fasten two Hinge Supports (O) to the Cabinet Left Side Panel (F) using four 1-1/4” Screws (10) into the
countersunk holes. Make sure that the pilot holes are close to the Left Side Molding (G).
4
10
FRONT

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 9 Factory No. 16015
Assembly Instructions
14. Using the pilot holes as a guide, fasten the Door Hinge Base (17) to each Hinge Support (O) with two
1/2” Zinc Screws (8). Make sure that the slot on the top of Hinge Base faces the Cabinet Side Molding
(G).
15. Align and attach the Left Slide Track (CL) to the Left Slide Support (N) using three 1/2” Black Screws
(9) through the small holes on the track and screw into the pilot holes. As shown below. Tightly fasten
with a Phillips screwdriver.
16. Securely screw 5 Cam Bolts (3) into the designated small holes on the Left Side Panel (F), as shown in
the illustration.
CL
CL
3
3

Model # JCS101104-C
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Assembly Instructions
17. Align and attach the other Cabinet Side Molding (G) to the Cabinet Right Side Panel (H) by using four
Wood Dowels (4) and four Large Cam Locks (2). Make sure that the outer surfaces are flush with each
other.
18. Fasten the Right Slide Support (I) to the Cabinet Right Side Panel (H) by using two Wood Dowels (4)
and two 1-1/4” Wood Screws (10). Make sure that the front pilot hole on the Slide Support is close to the
Cabinet Side Molding (G).
G
H
FRONT
G
H