Whalen Belmont 2-in-1 Work Station User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 16015
Belmont 2-in-1 Work Station
Model # JCS101104-C
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 2 Factory No. 16015
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

Model # JCS101104-C
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Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Desk Top (1) B- Desk Right Side Panel (1) C- Desk Right Side Molding (1)
D- Modesty Panel (1) E- Cabinet Top Panel (1) F- Cabinet Left Side Panel (1)
G- Cabinet Side Molding (2) H- Cabinet Right Side Panel (1) I- Right Slide Support (1)
J- Fixed Shelf (1) K- Bottom Panel (1) L- Bottom Front Molding (1)
M- Cabinet Crossbar (1) N- Left Slide Support (1) O- Hinge Support (2)
P- Adjustable Shelf (1) Q- Door Panel (1) R- Cabinet Back Panel (1)
S- Drawer Front (1) T- Drawer Back Panel (1) U- Drawer Left Side (1)
V- Drawer Right Side (1) W- Drawer Bottom Panel (1) CL- Left Slide Track (1)

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 4 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
CR- Right Slide Track (1) DL- Left Slide Runner (1) DR- Right Slide Runner (1)
(1) Small Cam Lock (2) Large Cam Lock (3) Cam Bolt (4) M8 x 30 mm Wood Dowel
(4+1 extra) (38+1 extra) (40+2 extra) (38+1 extra)
(5) 5/8” Bolt (6) Lock Washer (7) Flat Washer (8) #6 x 1/2” Zinc Screw
(8+1 extra) (8+1 extra) (8+1 extra) (8+1 extra)
(9) #6 x 1/2” Black Screw (10) #8 x 1-1/4” Screw (11) #6 x 5/8” Screw (12) Magnetic Catch
(12+1 extra) (12+1 extra) (2+1 extra) (1)
(13) #6 x 1/2” Pan Head Screw (14) Cam Lock Cover (15) Shelf Pin (16) Metal Bracket
(21+1 extra) (20+1 extra) (4+1 extra) (2)
(17) Door Hinge (2 sets) (18) Knob (2) (19) Knob Bolt (2)
Glue (1) 4 mm Allen Wrench (1) Touch-up Pen (1)
Tools required: Allen Wrench (provided), Phillips screwdriver and Hammer (not provided).

Model # JCS101104-C
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Utility Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Place the Drawer Front (S) on a level and protective surface with the holes facing up. Securely screw 4
Cam Bolts (3) into the designated small holes, as shown in the illustration.
3. Attach the Drawer Left and Right Side Panels (U and V) to the Drawer Front (S) by engaging four
Small Cam Locks (1) (Refer to page 2 on Cam Lock system operation supplement). Make sure that the
grooves face inward and line up with each other.
4. Slide the Drawer Bottom Panel (W) all the way into the grooves with the finished surface up.
U

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Utility Drawer Assembling
5. Fasten the Drawer Back Panel (T) to the Drawer Side Panels (U and V) using four 1-1/4” Screws (10).
Make sure that the Drawer Bottom Panel (W) fits securely into the groove of the Drawer Back Panel (T).
Tighten all the screws with a Phillips screwdriver.
6. Using the pilot holes as a guide, align and attach the Left Slide Runner (DL) to the Drawer Left Side
Panel (U) using three 1/2” Black Screws (9). Make sure that the roller end of Slide Runner faces
backward. Tightly fasten with a Phillips screwdriver.
7. Repeat the last step to attach the Right Slide Runner (DR) to the Drawer Right Side Panel (V).
V
V

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Assembly Instructions
8. Attach the Knob (18) to the outside of the Drawer Front (S) using one Knob Bolt (19) provided.
9. Place the Desk Top (A), the Desk Side Panel Molding (C), the Cabinet Top Panel (E) and the Cabinet
Side Moldings (G) on a level and protective surface with the holes facing up. Securely screw the Cam
Bolts (3) into the designated small holes, as shown in the illustration.
18
3
3
3
33
A
E
G
GC

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Assembly Instructions
10. Insert four Wood Dowels (4) into the side holes of one Cabinet Side Molding (G). Tap in with a rubber
mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
11. Align the inserted Cam Bolts (3) and Wood Dowels (4) on the Cabinet Side Molding (G) with the end
holes of the Cabinet Left Side Panel (F) and then press them together. Make sure that the outer surfaces
are flush with each other. Fasten the Cabinet Side Molding (G) to the Left Side Panel (F) by engaging 4
Large Cam Locks (2) (Refer to page 2 on Cam Lock system operation supplement).
12. Insert two Wood Dowels (4) into the large holes on Left Slide Support (N) and attach it to the Cabinet
Left Side Panel (F). Make sure that the front pilot hole on the Slide Support is close to the Cabinet Side
Molding (G). Insert two 1-1/4” Screws (10) through the countersunk holes of the Slide Support (N) and
securely screw into the Cabinet Left Side Panel (F), using a Phillips screwdriver.
13. Fasten two Hinge Supports (O) to the Cabinet Left Side Panel (F) using four 1-1/4” Screws (10) into the
countersunk holes. Make sure that the pilot holes are close to the Left Side Molding (G).
4
10
FRONT

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Assembly Instructions
14. Using the pilot holes as a guide, fasten the Door Hinge Base (17) to each Hinge Support (O) with two
1/2” Zinc Screws (8). Make sure that the slot on the top of Hinge Base faces the Cabinet Side Molding
(G).
15. Align and attach the Left Slide Track (CL) to the Left Slide Support (N) using three 1/2” Black Screws
(9) through the small holes on the track and screw into the pilot holes. As shown below. Tightly fasten
with a Phillips screwdriver.
16. Securely screw 5 Cam Bolts (3) into the designated small holes on the Left Side Panel (F), as shown in
the illustration.
CL
CL
3
3

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Assembly Instructions
17. Align and attach the other Cabinet Side Molding (G) to the Cabinet Right Side Panel (H) by using four
Wood Dowels (4) and four Large Cam Locks (2). Make sure that the outer surfaces are flush with each
other.
18. Fasten the Right Slide Support (I) to the Cabinet Right Side Panel (H) by using two Wood Dowels (4)
and two 1-1/4” Wood Screws (10). Make sure that the front pilot hole on the Slide Support is close to the
Cabinet Side Molding (G).
G
H
FRONT
G
H

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Assembly Instructions
19. Using the pilot holes as a guide, align and attach the Right Slide Track (CR) to the Right Slide Support
(I) using three 1/2” Black Screws (9) through the small holes on the track and screw into place. As
shown below. Tightly fasten with a Phillips screwdriver.
20. Securely screw five Cam Bolts (3) into the designated small holes on the Right Side Panel (H), as
shown in the illustration.
21. Align and attach the Side Panel Molding (C) to the Desk Right Side Panel (B) with 2 Wood Dowels (4)
and 3 Large Cam Locks (2), as shown. Make sure that the outside surfaces are even with each other.
22. Securely screw 2 Cam Bolts (3) into the designated small holes on the back portion of the Desk Right
Side Panel (B), as shown.
B
I

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Assembly Instructions
23. Securely screw 2 Cam Bolts (3) into the designated small holes on the Bottom Front Molding (L), as
shown below.
24. Align and attach the Bottom Front Molding (L) to the Bottom Panel (K) with two Wood Dowels (4) and
two Large Cam Locks (2), as shown below. Make sure that the top surfaces are even with each other.
25. Align the Magnetic Catch (12) over the pilot holes on the Cabinet Crossbar (M) with the magnetic plate
facing the edge with notches. And then fasten the Magnetic Catch (12) in place using two 5/8” Screws
(11).
M
K
L
L

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4
2
F
K
LMJ
2
2
4
Assembly Instructions
26. Insert 2 Wood Dowels (4) into the inner end holes of the Fixed Shelf (J) and attach it to the Cabinet Left
Side Panel (F) with 2 Large Cam Locks (2). Ensure the Cam Locks point towards the bottom of the unit.
27. Fasten the Cabinet Crossbar (M) to the Cabinet Left Side Panel (F) using one Wood Dowel (4) and one
Cam Lock (2), as shown below. Make sure that the Magnetic Catch (12) faces the bottom of the unit.
28. Align and attach the assembled Bottom Panel (K) to the Cabinet Left Side Panel (F) using 2 Wood
Dowels (4) and 2 Large Cam Locks (2). As shown below.
29. Repeat the same procedure to attach the Cabinet Right Side Panel assembly at the opposite end.

Model # JCS101104-C
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Assembly Instructions
30. Stand the assembled unit upright.
31. Insert four Wood Dowels (4) into the top inner holes of the
Cabinet Side Panels (F and H). As shown.
32. Position the Cabinet Top Panel (E) onto the inserted Wood
Dowels (4) making sure the back edges are even with each
other. Attach the Top Panel (E) in place by engaging four
Large Cam Locks (2).
33. Now, go back and tighten all Cam Locks and Screws, make sure all the parts are tight and there are no
gaps between the parts. This will help keep the unit square.
34. Pick up the Cabinet Back Panel (R) and attach it to the backside of the assembled frame so that the
drilled holes on the Back Panel overlap the pilot holes properly. Gently hammer the 3/4” Ring Shank
Nails (13) into the drilled small holes on the Back Panel (R).
NOTE: We recommend attaching the back panel with the Ring Shank Nails at the corners first.
F
H
E
2
2

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Assembly Instructions
35. Align and attach 2 Metal Brackets (16) to the Cabinet
Right Side Panel (H) by inserting four 5/8” Bolts (5)
with Lock Washers (6) and Flat Washers (7) through
the drilled holes and securely screw into the threaded
inserts. Make sure that the right-angle side of the Metal
Brackets are up.
36. Securely screw two Cam Bolts (3) into the designate
small holes on the back portion of the Cabinet Right
Side Panel (H), as shown.
37. Insert 2 Wood Dowels (4) into the inner holes of the Modesty Panel (D) at both ends. Align and attach
the Modesty Panel (D) to the Cabinet Right Side Panel (H) using 2 Cam Locks (2). Make sure that the
Cam Locks (2) face backward and the long edge with the cam bolt holes of the Modesty Panel (D) is up.
38. Align and attach the Desk Right Side Panel (B) to the Modesty Panel (D) by engaging two Large Cam
Locks (2).
2

Model # JCS101104-C
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Whalen Furniture Mfg., Inc. Page 16 Factory No. 16015
Assembly Instructions
39. Insert four Wood Dowels (4) into the top
inner holes of the Desk Right Side Panel
(B) and the Modesty Panel (D). As shown.
DO NOT insert the Wood Dowels into the
Cam Bolt holes.
40. Ask for assistance to position the Desk
Top (A) onto the inserted Wood Dowels
(4). Attach the Desk Top (A) to the
Modesty Panel (D) with 3 Large Cam
Locks (2).
41. Attach the Desk Top (A) to the Desk Right Side Panel (B) by engaging two Large Cam Locks (2).
42. Fasten the Desk Top (A) to the Metal Brackets (16) on the Cabinet Right Side Panel (H) by using four
5/8” Bolts (5) and four Washers (6 and 7).
2
A
H
B
B
A
2
16
7
6
5
A

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Assembly Instructions
43. Extend the Hinges Arms (17) and rest the
Hinge Cups onto the cutouts of the Door
Panel (Q). Secure the Hinge Arms in place
by using two 1/2” Zinc Screws (8) in each.
44. Pick up the Door Panel (Q) and attach the extended Hinge Arms to the Hinge Bases installed on the
Hinge Supports (O). Loosen the lock bolt on the back of Hinge Base for an easy fit. Align and insert the
“U” slot on Hinge Arm under the lock bolt head on the back of Hinge Base. Make sure that both door
hinges engage and function properly. Tighten the bolt on the Hinge Base to lock the hinges in place.
45. Open and close the Door Panel (Q) to make sure it is aligned and shuts correctly. If necessary, adjust the
screws for a good fit.
Q
Q
F
A

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Assembly Instructions
46. With the Door Panel (Q) open, attach the Knob (18) to the outside of the Door Panel using the provided
Knob Bolt (19).
47. To insert the assembled drawer into place, tip the front of drawer down and drop the rollers of the
drawer Slide Runners behind the rollers of Slide Tracks on the unit. Lift the front of the drawer up and
slide it into the unit.
48. Insert four Shelf Pins (15) into the
desired holes in the sides of upper
compartment. Make sure you place the
four Shelf Pins in the same level so the
shelf is not tilted. Tilt and rest the
Adjustable Shelf (P) onto the Shelf Pins
(15) making sure the end notches of the
Adjustable Shelf fit onto the Shelf Pins
properly.
49. Plug the Cam Lock Covers (14) onto the
visible Cams Locks to conceal the Cam
Locks.
F
H
PB
A
P
15
Q
F
H

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Care and Maintenance
zUse a soft, clean cloth that will not scratch the surface when dusting.
zUse of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.
zUsing solvents of any kind on your furniture may damage your furniture’s finish.
zNever use water to clean your furniture as it may cause damage to the finish.
zAlways use coasters under beverage glasses and flowerpots.
zLiquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing.
zAlways use protective pads under hot dishes and plates. Heat can cause chemical changes that may create
spotting within the furniture finish.
zStains or marks from crayons or ink markers will be difficult to remove.
zIn the event that your furniture is stained or otherwise damaged during use, we recommend that you call a
professional to repair your furniture.
zCheck bolts/screws periodically and tighten them if necessary.
Further advice about wood furniture care
It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity
changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from
direct sunlight as sun may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful
tips will enhance your furniture as it ages.
A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or
shipping.
We hope you enjoy your purchase for many years.
Thank you for your purchase!
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will repair or
replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet
your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from province to
province (state to state).
Customer Service: 1-866-942-5362
8:30 a.m. - 4:30 p.m. PST, Monday to Friday
www.whalenfurniture.com

IF YOU NEED TO ORDER ANY REPLACEMENT PARTS, PLEASE USE THE LIST BELOW
Belmont 2-in-1 Work Station (JCS101104-C)
*JCS101104-C-1-DT Desk Top *JCS101104-C-26-LSR Left Slide Runner *JCS101104-C-2-DRSP Desk Right Side Panel *JCS101104-C-27-RSR Right Slide Runner *JCS101104-C-3-DRSM Desk Right Side Molding *JCS101104-C-28-SCL Small Cam Lock *JCS101104-C-4-MP Modesty Panel *JCS101104-C-29-LCL Large Cam Lock *JCS101104-C-5-CTP Cabinet Top Panel *JCS101104-C-30-CB Cam Bolt *JCS101104-C-6-CLSP Cabinet Left Side Panel *JCS101104-C-31-M8x30WD M8 x 30 mm Wood Dowel *JCS101104-C-7-CRSP Cabinet Right Side Panel *JCS101104-C-32-5/8B 5/8” Bolt *JCS101104-C-8-CSM Cabinet Side Molding *JCS101104-C-33-LW Lock Washer *JCS101104-C-9-RSS Right Slide Support *JCS101104-C-34-FW Flat Washer *JCS101104-C-10-CFS Cabinet Fixed Shelf *JCS101104-C-35-1/2ZS #6 x 1/2” Zinc Screw *JCS101104-C-11-BP Bottom Panel *JCS101104-C-36-1/2BS #6 x 1/2” Black Screw *JCS101104-C-12-BFM Bottom Front Molding *JCS101104-C-37-1 1/4”S #8 x 1-1/4” Screw *JCS101104-C-13-CC Cabinet Crossbar *JCS101104-C-38-5/8S #6 x 5/8” Screw *JCS101104-C-14-HS Hinge Support *JCS101104-C-39-MC Magnetic Catch *JCS101104-C-15-LSS Left Slide Support *JCS101104-C-40-3/4RSN 3/4” Ring Shank Nail *JCS101104-C-16-AS Adjustable Shelf *JCS101104-C-41-CLC Cam Lock Cover *JCS101104-C-17-DP Door Panel *JCS101104-C-42-SP Shelf Pin *JCS101104-C-18-CBP Cabinet Back Panel *JCS101104-C-43-MB Metal Bracket *JCS101104-C-19-DF Drawer Front *JCS101104-C-44-DH Door Hinge *JCS101104-C-20-DBP Drawer Back Panel *JCS101104-C-45-K Knob *JCS101104-C-21-DLS Drawer Left Side *JCS101104-C-46-KB Knob Bolt *JCS101104-C-22-DRS Drawer Right Side *JCS101104-C-47-G Glue *JCS101104-C-23-DBP Drawer Bottom Panel *JCS101104-C-48-TUP Touch-up Pen
*JCS101104 C 24 LST
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*JCS101104 C 49 M4AW
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*JCS101104-C-25-RST Right Slide Track *JCS101104-C-CH Complete Hardware