Whalen Fallbrook SPUS-FBSF-GM User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2021-02-03 Rev. 0001-A
Fallbrook File
Model # SPUS-FBSF-GM
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED: / /

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Fallbrook File
MODEL # SPUS-FBSF-GM
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
You are now ready to assemble the KD unit
M
A X I M U M R E
C O M M E N D E D W E I G H T L O A D S
MAXIMUM LOAD 13.6 kg / 30 lb
MAXIMUM LOAD 22.7 kg / 50 lb
MAXIMUM LOAD 4.5 kg / 10 lb
THIS UNIT IS INTENDED ONLY FOR USE WITHIN THE MAXIMUM
WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM WEIGHTS
INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.
123

3
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Left Side Panel (Qty. 1) C- Right Side Panel (Qty. 1)
D- Back Panel (Qty. 1) E- Cross Bar (Qty. 1) F- Bottom Front Stretcher (Qty. 1)
G- Utility Drawer Front Panel H- Utility Drawer Back Panel I- Utility Drawer Left Side Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Utility Drawer Right Side Panel K- Utility Drawer Bottom Panel L- Utility Drawer Bottom Support
(Qty. 1) (Qty. 1) (Qty. 1)
M- File Drawer Front Panel N- File Drawer Back Panel O- File Drawer Left Side Panel
(Qty. 1) (Qty. 1) (Qty. 1)
P- File Drawer Right Side Panel Q- File Drawer Bottom Panel R- File Drawer Bottom Support
(Qty. 1) (Qty. 1) (Qty. 1)

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
S- Guide Rail T- Guide Block U- File Hanger V- 16” Ball Bearing Slide
(Qty. 2) (Qty. 4) (Qty. 2) (Qty. 2)
CL- Left Slide Track CR- Right Slide Track DL- Left Slide Runner DR- Right Slide Runner
(Qty. 1) (Qty. 1) (Qty. 1) (Qty. 1)
(1) Small Cam Lock (2) Large Cam Lock (3) Cam Bolt (4) M6 x 30 mm Wood Dowel
(Qty. 12) (Qty. 16) (Qty. 28) (Qty. 12+1 extra)
(5) M8 x 30 mm Wood Dowel (6) M4 x 30 mm Screw (7) M3.5 x 14 mm Screw (8) M4 x 10 mm Bolt
(Qty. 18+1 extra) (Qty. 12+1 extra) (Qty. 24+1 extra) (Qty. 4)
(9) Drawer Pull (10) Floor Leveler
(Qty. 2) (Qty. 4)
Tools required (not included): Phillips screwdriver.

5
H
J
I
Utility Drawer Assembling
NOTE: DO NOT fully tighten all cam locks and bolts until you finish assembling all parts. Once
assembled, go back and fully tighten all cam locks and bolts.
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (3) into the designated small holes on the Drawer Front Panel (G) using a
Phillips screwdriver.
3. Insert the Small Wood Dowels (4) into the inner holes on the Drawer Back Panel (H) at both end and
attach the Drawer Back Panel (H) between the Drawer Side Panels (I and J) with four 30 mm Screws (6).
G
3
Grooves line up with each
other and face inward

6
J
KL
Utility Drawer Assembling
4. Slide the Drawer Bottom Panel (K) into the grooves until fully inserted into the Drawer Back Panel (H).
5. Fasten the Drawer Bottom Support (L) to the Drawer Back Panel (H) with two 30 mm Screws (6).
Cam locks mounting
holes face outward
J
H
K

7
Utility Drawer Assembling
6. Stand the previous assembly at its back panel and insert the Small Wood Dowels (4) into the inner holes
on the Drawer Side Panels (I and J).
7. Position the Drawer Front Panel (G) onto the inserted Wood Dowels (4) and fasten it in place by
engaging six Small Cam Locks (1). (Refer to page 2 on Cam Lock system operation supplement). Make
sure that the Drawer Bottom Panel (K) fits securely into the groove of the Drawer Front Panel (G).
8. Fasten the Left Slide Runner (DL) to the Drawer Left Side (I) using three 14 mm Screws (7).
9. Repeat the same procedure to attach the Right Slide Runner (DR) to the Drawer Right Side (J).
H
7
7
7
7
7
7
I
DL
DR
J
The end roller
faces backward
The groove is
located at back
4
4
J
I
K
G

8
Utility Drawer Assembling
10. Turn the utility drawer upright and attach one Drawer Pull (9) to the front of the Drawer Front Panel (G)
with two 10 mm Bolts (8).
H
8
8
9
G
The opening
faces downward

9
OP
7
7
77
7
7
File Drawer Assembling
11. Pick up the 16” Ball Bearing Slides (V) and separate the slide runners for the following step. Extend the
slide runner all the way forward. Press the plastic release lever of the ball bearing slides up and pull the
slide runner complete out.
12. Using the pilot holes as a guide, attach the separated slide runners to the File Drawer Side Panels (O and
P) respectively with three 14 mm Screws (7) per slide runner.
Mounting holes
The open end point towards the edge
with two holes running against
Open end
Release Lever
V

10
N
O
P
File Drawer Assembling
13. Securely screw the Cam Bolts (3) into the designated small holes on the File Drawer Front Panel (M)
using a Phillips screwdriver.
14. Insert four Small Wood Dowels (4) into the inner holes on the File Drawer Back Panel (N) at both end
and fasten it between the File Drawer Side Panels (O and P) with four 30 mm Screws (6).
3
M
Grooves line up with each
other and face inward