Whalen Jasper Chrome & Glass Desk User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 15548
Jasper Chrome & Glass Desk
Model # ODUS-CGTD
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # ODUS-CGTD
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 2 Factory No. 15548
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XXFINAL
12 43

Model # ODUS-CGTD
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 3 Factory No. 15548
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Left Top Panel (1) B- Left Bottom Panel (1) C- Left Front Panel (1)
D- Left Back Panel (1) E- Left Side Panel (1) F- Right Top Panel (1)
G- Right Bottom Panel (1) H- Right Front Panel (1) I- Right Back Panel (1)
J- Right Side Panel (1) K- Fixed Shelf (1) L- Shelf Support (1)
M- Upper Stretcher (2) N- Back Lower Stretcher (1) O- Glass Top (1)

Model # ODUS-CGTD
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 4 Factory No. 15548
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(39+1 extra) (39+1 extra) (22+1 extra)
(4) M6 x 12 mm Black Bolt (5) M6 x 32 mm Black Bolt (6) Black Lock Washer
(20+1 extra) (4+1 extra) (24+1 extra)
(7) Black Flat Washer (8) M6 x 35 mm Zinc Bolt (9) Zinc Lock Washer
(24+1 extra) (4+1 extra) (4+1 extra)
(10) Zinc Flat Washer (11) Cam Lock Cover (12) Cam Lock Cap
(4+1 extra) (23+1 extra) (8+1 extra)
(13) Floor Protector (4+1 extra) (14) Left Metal Bracket (2) (15) Right Metal Bracket (2)
Glue (1) Touch-up Pen (1)
Tools required: Phillips screwdriver and hammer (not provided)

Model # ODUS-CGTD
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Whalen Furniture Mfg., Inc. Page 5 Factory No. 15548
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Lay out the Left Side Frame components (A, B, C, D and E) with the holes facing up. Securely screw
the Cam Bolts (2) into the designated small holes, as shown in the illustration.
3. Insert one Wood Dowel (3) into the bottom middle hole of the Left Side Panel (E) as a guide. Make sure
that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
4. Align and attach Left Side Panel (E) to the Left Bottom Panel (B) by engaging two Cam Locks (1)
(Refer to page 2 on Cam Lock system operation supplement). As shown. Make sure that the Cam Locks
will face inward and the Cam Lock holes for the Left Back Panel (D) locate at back side.
B
E
1
3
D
2
CAB
E
2

Model # ODUS-CGTD
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Assembly Instructions
5. Align and attach the Left Back Panel (D) to last assembly using three Wood Dowels (3) and five Cam
Locks (1), as shown. Ensure the threaded inserts on Left Back Panel (D) and the installed Cam Bolts on
Side Panel (E) point toward the same direction.
6. Fasten the Left Front Panel (C) at the front end of the Left Bottom Panel (B) using one Wood Dowel (3)
and two Cam Locks (1), as shown.
7. Insert three Wood Dowels (3) into the top middle holes of the assembled unit. Align the drilled holes on
the Left Top Panel (A) with the inserted Wood Dowels (3) and press them together. Fasten the Left Top
Panel (A) in place by engaging five Cam Locks (1). As shown.
B
E
1
D
C
3
3
1
A
1
1

Model # ODUS-CGTD
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Assembly Instructions
8. Flip last assembly and secure the Left Top Panel (A) to the Left Back Panel (D) with one Cam Lock (1),
as shown.
9. Gently tap one Floor Protector (13) to the bottom of Left Front and Back Panels (C and D) respectively.
Make sure that the Floor Protectors rest on the center of the panels for avoiding any damage or crack.
10. Lay out the Left Side Frame components (F, G, H, I and G) with the holes facing up. Securely screw the
Cam Bolts (2) into the designated small holes, as shown in the illustration.
A
1
I
2
H
F
G
J
2

Model # ODUS-CGTD
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Assembly Instructions
11. Repeat steps 3 through 6 to attach the Right vertical panels (H, I and J) to the Right Bottom Panel (G).
As shown.
12. Repeat steps 7 through 9 to form the Right Side Frame. As shown.
G
J
1
3
F
1
1
I
G
1
G
J
1
I
H
3
31

Model # ODUS-CGTD
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Whalen Furniture Mfg., Inc. Page 9 Factory No. 15548
Assembly Instructions
13. Securely screw 3 Cam Bolts (2) into the designated small holes on the Fixed Shelf (K), as shown.
14. Insert 2 Wood Dowels (3) into the inner holes of the Shelf Support (L) and attach it to the Fixed Shelf
(K) by engaging three Cam Locks (1). As shown.
15. Fasten Left and Right Metal Brackets (14 and 15) to each Upper Stretcher (M) by using two M6 x 12
mm Black Bolts (4) and two Black Lock and Flat Washers (6 and 7) per Bracket. As shown. Make sure
that the right-angle sides of Metal Brackets are flust with the Upper Stretcher (M) and line up with each
other.
14
15
4
6
7

Model # ODUS-CGTD
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Whalen Furniture Mfg., Inc. Page 10 Factory No. 15548
Assembly Instructions
16. Align and attach the assembled Upper Stretchers (M) to the upper corners of Left Side Frame by
inserting the M6 x 12 mm Black Bolts (4) with the Black Washers (6 and 7) through the Metal Brackets
(14 and 15) and screw into place. Make sure that the top surfaces are flush with each other.
NOTE: DO NOT fully-tighten the bolts initially until all the bolts are ready to assemble. To avoid
causing damages to the thread, DO NOT over-tighten the bolts.
17. Fasten the Back Lower Stretcher (N) to the Left Back Panel (D) using two M6 x 12 mm Black Bolts (4)
and two Black Washers (6 and 7). As shown.
18. Align and attach the Fixed Shelf and Support (K and L) to the Left Side Panel (E) by using two Wood
Dowels (3) and three Cam Locks (1). Make sure that the Cam Lock on the Shelf Support (L) will point
towards the back of the unit.
19. Repeat the same procedure to attach the assembled Right Side Frame at the opposite end.
20. Stand the assembled unit upright.
21. Position the Glass Top (O) onto the assembled unit so that the threaded sockets underneath the metal
plates overlap the drilled holes simultaneously. Insert four 32 mm Bolts (5) with the Black Washers (6
and 7) through the drilled holes on both Top Panels (A and F) and insert four 35 mm Zinc Bolts (8) with
the Zinc Washers (9 and 10) through the Upper Stretchers (M) and securely screw into place.
22. Plug Cam Lock Covers (11) and Cam Lock Caps (12) onto the visible Cams Locks to conceal the Cams.
N
C
H
F
O
OO
8
9
10
5
6
7