Yale 6116 series User manual

Page 1

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

EXIT ALARM KIT

Installation Instructions for the

For use with all 6000 Series Exit Devices except Surface Vertical Rod

IMPORTANT:

Retroﬁtting or modifying this device may impact ﬁre rating, safety features and warranty.

Consult with code speciﬁcations to ensure compliance with all codes and ratings.

NOTE:

This kit may be used to upgrade the Touchbar Alarm on the following product series:

•6100F

•6130F

•6150F

•6160F

•6170F

•6170F(WS)

•6220

•6250

Page 2

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

Table of Contents

A Verify Parts........................................................................................................................................................................3

B 6116 Series Exit Alarm Kit - Exploded View .....................................................................................................................3

C Remove Device Assembly ................................................................................................................................................4

D Remove Existing Cover.....................................................................................................................................................4

E Activate & Test the New Alarm Assembly ................................................................................................................... 5 - 6

F Mounting the Switch Lever ......................................................................................................................................... 6 - 9

G Exit Bar Installation .........................................................................................................................................................10

H Testing............................................................................................................................................................................. 11

I Troubleshooting ..............................................................................................................................................................11

J Maintenance ...................................................................................................................................................................11

Acronym Deﬁnition

PPHMS Phillips Pan Head Machine Screw

PFHUMS Phillips Flat Head Under Cut Machine

Screw

PFHWS Phillips Flat Head Wood Screw

PPHSMS Phillips Pan Head Sheet Metal Screw

PHPNHD Phillips Pan Head Self Tapping Screw

Tools Required

Phillips

Head

Pencil

Safety Glasses

Square

Socket

WARNING

This product can expose

you to lead which is

known to the state of

California to cause cancer

and birth defects or other

reproductive harm. For

more information go to

www.P65warnings.ca.gov.

08/2018

Page 3

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

1. Unpack and verify the components received using the parts list and the exploded view in Figure 1.

2. Read the entire instructions before installing this kit.

3. Follow all cautions, notes and warnings presented in these instructions.

4. All dimensions listed are in inches ( ˝ ) and millimeters (mm).

A Verify Parts

IMPORTANT:

• Be sure to install the device on the correct door and conﬁrm the device function, ﬁnish and size.

• Use site survey to verify the correct product was ordered.

• This product is intended to be a replacement alarm kit or an update for the Touchbar Exit Devices.

B 6116 Series Exit Alarm Kit - Exploded View

The 6116 Series Exit Alarm Kit consists of the contents shown in Figure 1; additionally the kit requires a 9-Volt Battery

which is not included, but is shown in the ﬁgure for placement.

Table 1:

Cylinder Collar Speciﬁcations

Cylinder Collar

Height

Cylinder Collar

Finish

Cylinder

Length

.156˝ Brass or Bronze 1-1/4˝

.281˝ Brass or Bronze 1-3/8˝

.406˝ Brass or Bronze 1-1/2˝

.594˝ Brass or Bronze 1-11/16˝

Figure 1 - Exploded View of the 6116 Series Exit Alarm Kit

Cylinder Collar

(Table 1)

End Cap

Cylinder

Nut

Activator

Cylinder

Cover

Skirt

Lock

Washer

6-32 x 3/8˝

PPHMS

Battery

Alarm

Assembly

Page 4

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

1. Remove the following hardware (retain for re-installation):

• Cover Screws and Cover

• Device Endcap Screw and Device Endcap

• Clamp Screws and Clamp

• Device Assembly Screws

2. Remove the Device Assembly from the door and place it on a ﬂat surface.

1. Slide the existing cover off the Carrier, see Figure 3.

2. If a dogging mechanism exists, remove it.

C Remove Device Assembly

The Device Assembly must ﬁrst be removed from the door to install the Exit Alarm Kit. Refer to Figure 2 while following the

steps to remove the Device Assembly:

D Remove Existing Cover

Figure 2 - Device Assembly Removal

Figure 3 - Cover Removal

Device

Assembly

Clamp

Endcap

Cover

10-24 x 1/2˝

PRHMS

8-32 x 1/4˝

PFHUMS

8-32 x 3/4˝

PFHUMS

10-24 x 1˝

PRHMS

Carrier

Slide

Page 5

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

E Activate & Test the New Alarm Assembly

IMPORTANT:

Be sure to completely read through this section, in its entirety, prior to proceeding.

1. If necessary for retroﬁt applications, cut a new Cover Skirt the same size as the old cover. Dispose of the old cover.

NOTE:

The Cover Skirt can be cut to a minimum length of 9-1/4˝ (235mm).

2. Place a 9-Volt battery securely into the Battery Bracket Clips found on the Back of the Alarm Assembly. Push the bat-

tery in to engage contacts (Figure 4A).

3. Press and hold the lever down on the Touchbar Switch. Move the Cylinder Switch down. The Light-Emitting Diode

(LED) will indicate that sensor power is on. A short chirp will indicate that the alarm is activated.

4. Release the lever on the Touchbar Switch and the alarm will sound.

5. Move the Cylinder Switch back up to the top position to turn off the alarm.

Continued on the next page...

Figure 4A - Activate & Test the New Alarm Assembly

9Volt

Battery

Move the

Cylinder Switch

Down

Battery

Bracket Clips

Hold the

Touchbar

Switch

Down

LED

Page 6

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

6. Push the alarm assembly into the cover skirt assembly (Figure 4B).

7. Insert the cylinder, collar (if required) and activator and nut. Tighten nut. Be sure that the activator is sitting properly

and can move freely.

8. Be sure the LED aligns with the LED opening on the Cover Skirt Assembly.

9. Screw the Lock Washer into the Cover Skirt Assembly.

E Activate & Test New Alarm Assembly

Continued from the previous page...

1. Remove the Rear End Cap using a #2 square socket screwdriver (Figure 5A).

F Mounting the Switch Lever

Continued on the next page...

Figure 4B - Alarm Assembly

Lock Washer 6-32 x 3/8˝ PPHMS

Figure 5A - Removing the Rear End Cap

Device

Assembly

Rear End Cap

Square Socket

Screws

Page 7

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

F Mounting the Switch Lever

Continued from the previous page...

2. Screw the Switch Lever onto the Rear Pivot Assembly using a self tapping screw (Figure 5B),

3. Screw the Rear End Cap back into the Assembly.

Switch

Lever

#12-24 x 1/2˝

PHPNHD

Rear Pivot

Assembly

Figure 5B - Switch Lever

Page 8

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

4. Slide the Cover Skirt Assembly while pressing the Touchbar down enough so the Touchbar Switch clears the top edge of the

Rear End Cap (Figure 5C).

F Mounting the Switch Lever

Continued from the previous page...

Figure 5C - Cover Skirt Assembly Placement

Press Touchbar

Cover Skirt

Assembly

Clear of the

top edge of the

Rear End Cap

Page 9

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

5. Push the Alarm Assembly until the Lockwasher prevents further advancement (Figure 5D). When the Touchbar is pressed,

the Switch Lever will move up and down enough to make contact with the Alarm Switch.

6. Reinstall all device covers and screws.

Figure 5D - Cover Skirt Assembly

LED

Touchbar

Cover Skirt Assembly

F Mounting the Switch Lever

Continued from the previous page...

Lockwasher

Page 10

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

1. Reinstall the Device Assembly on the door (Figure 6A).

G Exit Bar Installation

Figure 6A - Device Assembly Installed on the Door

EMERGENCY

ALARM

WILL

SOUND

EXIT

Emergency Exit

Alarm Label

Figure 6B - Adhere Emergency Exit Alarm Label

EMERGENCYEXIT - ALARM WILL SOUND

2. Adhere the Emergency Exit Alarm Label onto the ﬂat portion of the Touchbar (Figure 6B).

Page 11

in whole or in part without the express written permission of Yale Security Inc. is prohibited.

An ASSA ABLOY Group Brand.

Exit Devices

6116 Series

For technical support, contact Yale®at

800.438.1951 x5033 or [email protected]

80-9460-6011-000 11/18

1. Check the following parts to be sure they are operating properly:

• Trim and Touchbar

• Strike Plate and Bolt Engagement

• Key

2. Test the alarm, as follows:

a. To actuate the alarm, turn the key clockwise. Wait 20 seconds to hear a conﬁrmation chirp.

1. Press the Touchbar to be sure the alarm sounds.

2. Turn the key counter-clockwise to shut off the alarm.

b. Actuate the alarm again by turning the key clockwise. Wait 20 seconds to hear a conﬁrmation chirp.

1. Slide the Alarm Assembly as if removing it. The alarm should sound.

2. Turn the key counter-clockwise to shut off the alarm.

3. Testing is complete if the alarm was activated successfully in numbers 2.a.1. and 2.b.1.

4. Refer to Section I if the alarm did not sound during testing.

H Testing

If the Alarm will not sound, check the following:

• The Switch Lever may be out of position.

The end of the Switch Lever should be touching the Alarm Switch. Turn the Switch Lever Screw until the end contacts the

Alarm Switch (Section F).

• The Battery is not connecting.

Be sure the battery is placed securely. Press to make contact (Section E).

• The Alarm is not armed.

To actuate the alarm, turn the key clockwise. Wait 20 seconds to hear a conﬁrmation chirp. The Battery needs to be

replaced.

If the Alarm chirps every 30 seconds:

• This is a low battery indicator and the battery needs to be replaced.

I Troubleshooting

J Maintenance

Periodically replace the 9-Volt battery to keep the Alarm Switch Activator working properly.

Product Support Tel 800.438.1951 • www.yalelocks.com

Yale®is a registered trademark of Yale Security Inc., an ASSA ABLOY Group Company.

Other products’ brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only.

These materials are protected under U.S. copyright laws.

All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.