Yale UNI Series User manual

Installation Instructions
80-9303-2214-010 (07-08)
Components:
3300 Series Standard
Narrow Plastic Cover
w/ 1639 Pinion Cap
3500 Series
Standard Plastic
Cover with Insert
Optional
Full Metal Cover
with Cover Screws
3500M Series
Optional Architectural
Metal Cover
3500MA Series
Optional
Architectural Plastic
Full Cover w/ Insert
3500A Series
Power
Adjustment
Shaft
2 Sex-nuts
Rod Unit
(Arm Number Stamp)
Main Arm
Screw
Rod Screws
Slide unit
Holder Control
S
Optional
Thru-Bolt
&
Grommet Nuts
An incorrectly installed or improperly
adjusted door closer can cause property
damage or personal injury. These instructions
should be followed to avoid the possibility
of misapplication or misadjustment.
CAUTION
!
!
!
!
Always use template covering door-opening-angle desired,
correct door-thickness and frame-reveal, and door-hanging-
hardware being used. Template dimensions in these
instructions (page 2) cover frame reveals to 7-3/8” (187mm)
in opening with 1-3/4” (44mm) thick doors hung on 4-1/2”
(114mm) wide template-hinges (figure 2), 3/4” (19mm)
offset-pivots (figure 2) or center-pivots (figure 3).
Check hand of door: right or left (see figure 5, page 3). Make
sure that door opens the full angle desired and latches
without any binding action or interference. Note that hold-
open units will require that door swing five (5) degrees past
hold-open point, to dead-stop position.
It is suggested that sex-nuts and bolts be used to mount
arm-foot and to mount closer to flush partitions.
Top Jamb Unitrols are supplied with arm rod units according
to frame-reveal. An arm number is stamped on the arm
rods, as shown on Figures 2 and 3 (page 2).
UNI Stop/Holder
The closing force for these series door
closers is adjustable from a size 1 to a size 6,
as outlined in ANSI Standard A156.4. When
these series of door closers are installed and
adjusted to conform to ADA reduced opening
force requirements (5 lbs max.) for interior
doors, they may not have adequate closing
force to reliably close and latch the door. Power adjustments
charted on Page 4 are recommended where possible, to
ensure proper door control.
Power Adjustment Chart for TJ3301/TJ3501, TJ3311/TJ3511 ONLY
NOTE: Maximum of 20 turns (360°) of Power Adjustment Shaft.
Closer is shipped set at 10 turns.
4789
7810 12
Interior
Door
Exterior
Door
DOOR
32”
(0.85M)
36”
(0.90M)
42”
(1.00M)
48”
(1.20M)
MAXIMUM DOOR SIZE
Number of Turns Required
is identified with a "DL" suffix to the series number.
Multi-Size1thru6
2, 3, 4, 5 or 6
Multi-Size1thru6
Series No.* UNI TJ3301
UNI TJ3500
UNI TJ3501
UNI TJ3311
UNI TJ3510
UNI TJ3511
* These series have a DELAYED ACTION CLOSING option available that
Non Hold Open Hold Open Sizing
UNI TJ3300 2, 3, 4, 5 or 6UNI TJ3310
Power Adjust
Use 5/16” Socket or Adjustable Wrench
for this Adjustment
+
-

Page 2
Non-Holder
Hold-Open
inches
mm
Hold
Open Door Stop inches mm inches mm inches mm inches mm inches mm inches mm inches mm
85° 90° 9-7/8 251 9-7/8 251 10 254 10 254 10-1/8 257 10-1/4 260 10-1/4 260
90° 95° 9-1/4 235 9-1/4 235 9-3/8 238 9-3/8 238 9-1/2 241 9-5/8 244 9-5/8 244
95° 100° 8-5/8 219 8-5/8 219 8-3/4 222 8-3/4 222 8-7/8 225 9 229 9 229
100° 105° 8-1/8 206 8-1/8 206 8-1/4 210 8-1/4 210 8-3/8 213 8-1/2 216 8-1/2 216
105° 110° 7-5/8 194 7-5/8 194 7-7/8 200 7-7/8 200 8 203 8-1/8 206 8-1/8 206
110° 115° 7-1/4 184 7-1/4 184 7-1/2 191 7-1/2 191 7-3/4 197 7-7/8 200 7-7/8 200
Non-Holder
Hold-Open
inches
mm
Hold
Open Door Stop inches mm inches mm inches mm inches mm inches mm inches mm inches mm
85° 90° 10-1/4 260 10-3/8 264 10-3/8 264 10-1/2 264 10-5/8 270 10-3/4 273 10-3/4 273
90° 95° 9-1/2 241 9-3/4 246 9-3/4 246 9-7/8 251 10 254 10-1/8 257 10-1/8 257
95° 100° 9 229 9-1/8 232 9-1/4 235 9-1/4 235 9-3/8 238 9-1/2 241 9-1/2 241
100° 105° 8-3/8 213 8-1/2 216 8-3/4 222 8-3/4 222 9 229 9-1/8 232 9-1/8 232
105° 110° 8 203 8-1/8 206 8-1/4 210 8-3/8 213 8-5/8 219 8-3/4 222 8-3/4 222
110° 115° 7-1/2 191 7-3/4 197 7-7/8 200 8 203 8-1/4 210 8-3/8 213 8-3/8 213
Door-Control location for 1-3/4" (44mm) thick doors hung on
4-1/2" (114mm) wide template-hinges or 3/4" (19mm) offset-pivots. Figure 2
Arm
Number
Stamp
J6600-4
J6600-7
J6200-4
J6200-7
J6100-4
J6100-7
J6400-4
J6400-7
0-3/8
0-10
2-1/2 - 3-1/4
55 - 83
Dimension A
1/2 - 2
13 - 50
Dimension A Dimension A
3-3/8 - 4-1/4
85 - 108
Dimension A
5-1/2 - 6-3/8
140 - 162
Dimension A
J6500-41
J6500-71
4-3/8 - 5-3/8
111 - 137
Dimension A
Reveal
Door Opening Angle
J6500-43
J6500-73
6-1/2 - 7-3/8
165 - 187
Dimension A
J6400-42
J6400-72
Figure 3
Arm
Number
Stamp
J6600-4 J6200-4 J6100-4 J6400-4 J6500-41 J6400-42 J6500-43
J6600-7 J6200-7 J6100-7 J6400-7 J6500-71 J6400-72 J6500-73
2-1/2 - 3-1/4
0 - 10 13 - 50 55 - 83 165 - 187
3-3/8 - 4-1/4 4-3/8 - 5-3/8 5-1/2 - 6-3/8 6-1/2 - 7-3/8
Dimension ADoor Opening Angle Dimension A Dimension A Dimension A
Door-Control location for 1-3/4" (44mm) thick doors hung on center pivots.
Dimension A Dimension A Dimension A
85 - 108 111 - 137 140 - 162
Reveal 0-3/8 1/2-2
Figure 1
80-9303-2214-010 (07-08)
Top-Jamb Installation Template
Do Not Scale Drawing
Left Hand Door Shown
Dimensions are in
C
LHinge or Pivot
12
(304.8)
3-1/4
(82.6)
4-1/8
(104.8)
inches
(mm)
1/2
(13)
Hinge Edge of Door
3/4
(19.1)
Reveal
C
LCloser Pinion
A
3
(76)
Without Drop Plate *
With Drop Plate *
* Always use frame or transom rabbet as
reference plane, not bottom of stop.
** For 1-3/4” door with 4-1/2” wide butts or 3/4”
offset-pivots, see Figure 2.
For 1-3/4” door with center-pivots, see Figure 3.
All other conditions require special template.
Frame Rabbet 1-1/8
(29)
5/16
(8)
1
(25)
4
(102)
4
(102)
Frame Stop
4 Holes For Drop Plate
Application Only

Page 3
80-9303-2214-010 (07-08)
Right Hand Door
Left Hand Door
Preload
Pinion Flat
Preload
S
Pinion Flat
S
Top-Jamb Installation Figure 5
9/32” (7 mm);
3/8” (9.5 mm) dia. x
3/8” (9.5 mm) deep on
door opposite to closer
Standard
Optional
Through-bolts and
grommet-nuts All
Preparation for Fasteners
Door or Frame
Fasteners Drill-Sizes
Self-Drilling Screw
Wood 3/16” (4.30 mm)
1/4” - 20 machine screw Metal Drill: #7 (0.201” dia.)
Tap: 1/4” - 20
Sleeve nuts and bolts
Hollow
Metal
9/32” (7 mm) through;
3/8” (9.5 mm) door face
opposite to closer
Aluminum
or Wood 3/8” (9.5 mm) through
Aluminum
or Metal No drill required
Installation Sequence
• Set average-power of multi-size closer. (Series UNI
TJ3301, UNI TJ3501 ONLY) See Power Adjust chart
on Page 1.
• See Figure 2 or 3 and select template dimensions.
Note: Separate template required for other
applications. 1-3/4" (44mm) thick door on 4-
1/2" (114mm) wide hinges or 3/4" (19mm) offset-
pivots. 1-3/4" (44mm) thick door on center-
pivots. Frame reveals and door opening angles as
charted; shock absorber will permit five (5) degrees of
door travel beyond hold-open position.
• Locate holes on frame face, stop-side. Four (4) for
closer (or drop plate).
• Locate holes on door. Two (2) for arm-foot.
• Prepare door and frame for fasteners. See chart
"Preparation for Fasteners" (Figure 4). Note: Use of
sex-nuts is recommended for fastening arm foot to
door and the closer body to a flush transom.
Figure 2:
Figure 3:
• Mount drop plate, (if used) and closer. Closer power
adjustment shaft toward lock edge.
• Disassemble rod-unit from arm-assembly and install
on door. Rod under shock-absorber and closest
possible to lock edge (See Figures 1 and 5).• Mount
main arm onto closer pinion shaft, aligning proper arm
mark with pinion flat. Secure with main arm screw.
Arm Mark "S" (See Figure 5).
• Insert connecting rod into slide unit and preload arm.
Secure with rod screws. Adjust rod to perpendicular
with door. See Figure 5.
• Adjust closer and install cover. See "Unit Adjustment"
on back page.
Figure 4

Adjustment Instructions
Closing Power See Figure 6
Closing Cycle See Figure 7A.
Latch range
Sweep range
Delay range
Opening Cycle See Figure 7B.
backcheck
range
Installation of Cover:
• Full cover:
• Narrow cover:
• Full metal cover:
Architectural plastic cover:
Architectural metal cover:
• Adjust as required.
(hydraulic control)
Valve "L" controls door speed in .
Valve "S" controls door speed in .
Valve “D”–Optional–controls door speed in the .
Use 1/8” hex-key furnished and adjust as shown in Figure 8.
Door closing time should be between 3 and 7 seconds from
90º. Longer closing time may be required for the elderly or
handicapped.
(hydraulic control)
Valve "B" cushions (slows) door opening in the
.
Note: Never close this valve completely or damage to closer
may occur.
Use 1/8" hex-key furnished and adjust as shown in Figure 9.
Slide cover insert into the un-used cutout in
cover. Install cover using screws provided.
Install cover using screws provided. Screw
pinion cap onto shaft by hand or with a phillips screwdriver
- DO NOT OVERTIGHTEN.
Fasten cover to mounting clips with
screws provided.
Slide cover insert into the un-
used cutout in cover. Install standoffs in ends of closer.
Snap cover onto standoffs.
Remove cover insert where
pinion is located. Install standoffs in ends of closer. Install
cover using screws provided.
• controls are at arm elbow (models suffixed
“H”). To select hold-open on or hold-open off and to adjust
the hold open force … Use screwdriver as illustrated (
).
Hold-Open
See
Figure 10
!
!
80-9303-2214-010 (07-08)
Closing Speed
Hydraulic Control
Figure 8
Fig. 7BFig. 7A
1/8"
Hex
Key
1/8"
Hex
Key
Backcheck Figure 9
1/8"
Hex
Key
Increase
Decrease
Backcheck Valve*
*NEVER close this valve
completely.
Slow Slow
Fast Fast
Latch
Valve
Sweep
Valve
LS
Opening CycleClosing Cycle
Backcheck
Range
Closed
5°
Latch
Range
S
w
e
e
p
R
a
n
g
e
D
e
l
a
y
R
a
n
g
e
O
p
e
n
in
g
1/8"
Hex
Key
Optional Delay Valve
Slow
Fast
Door Holder Option
Hold-Open option is found at the arm elbow. To select
hold-open “on” or hold-open “off” and to adjust the hold-
open force ... use screwdriver as illustrated.
Turn 90°
To “Off”
Press & Turn
To Decrease
Force
To Increase
Force
Hold-Open
“On”
Hold-Open Force
Door Holder Option Figure 10
Closing Power Control Figure 6
Power
Adjustment Shaft
Use 5/16" Socket
or Adjustable Wrench
Increase
Decrease
For UNI TJ3301 and UNI TJ3501 series
only, see Power Adjust chart on Page 1.
An ASSA ABLOY Group brand
3000 Highway 74 East • Monroe, NC 28112
Tel: [phone] • Fax: [phone]
www.yalecommercial.com
Yale ® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company.
Copyright © 2005, 2008, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.