Yale 5400LN SERIES User manual

3. Install latch.
Insert latch in door. (Be sure bevel
edge of bolt faces strike plate.)
Attach with two screws supplied.
2. Drill door. C. Drill two (2) 5/16" (8mm) dia.
A. Drill 2-1/8" (54mm) dia. hole thru holes thru door. See note.
the door. Cut notches as shown on
template. See note. (Except D. Drill pilot holes for latch
Dummy Trim) screws. 7/64" (2.5mm) dia.
(Except Dummy Trim)
B. Drill 1" (26mm) dia. hole in edge of
door. Mortise for latch front 1-1/8" Note: To avoid splintering wood
(29mm) wide x 2-1/4" (57mm) high doors, drill holes (A) and (C) from both
x 5/32" (4mm) deep. (Except sides of the door.
Dummy Trim)
D
B
1. Mark door.
Mark horizontal line across edge of door. For beveled and square edge doors,
40-5/16" (102cm) is the usual height mark both sides of the door.
above the floor. Fold template over edge
of door, centering on horizontal line. Note:
Mark centers of holes at proper backset. Be sure to verify backset before
marking & drilling door.
5400LN Series
Cylindrical Lever Lockset
Installation Instructions
Grade 1
Attention Installer
Installation of cylindrical locks and latches must be through
bolted in all doors. If installation instructions are not followed this
may result in damage to the lock and void the factory warranty.
Any retrofit or other field modification to a fire rated opening can
potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning
what such impact may be in any specific situation. When
retrofitting any portion of an existing fire rated opening, or
specifying and installing a new fire-rated opening, please consult
with a code specialist or local code official (Authority Having
Jurisdiction) to ensure compliance with all applicable codes and
ratings.
Tools Required
• 2-1/8" (54mm) hole saw
• 1" (26mm) boring bit
• 5/16" (8mm) drill bit
• 7/64" (2.5mm) drill bit
• chisel & hammer
• #2 phillips screw driver
• handle removal tool (supplied)
• 3/8" or 1/2" drill
IMPORTANT: The accuracy of the door preparation is
critical for the proper functioning and security of this lever
handle lock. Misalignment can cause premature wear and
tear and a lessening of security.
Door
Marker
4. Unpack lock.
Through Bolts
Inside Rose
Support Assembly
Outside Assembly
(stays assembled)
Inside Lever
Handle
Rose Scalp
An ASSA ABLOY Group brand
80-9150-0056-010 (01-13)

5. Adjust lock for door thickness (if necessary).
A
B
2" door
1-3/4" door
C
2
Latch Retractor engages
bolt tail(s)
Lockbody
Frame engages latchcase
Insert lockbody into door from outside making sure that
lockbody frame hooks latch case and retractor engages
bolt tail(s). DO NOT FORCE. (If lockbody does not
engage latch easily, check door preparation for errors.)
7. Install inside components.
8. Strike installation (Wood Frames Only).
A. Close door and mark a horizontal line from the center of
the template to the frame of the door.
B. Measure half the thickness of the door. Mark this same
distance with a vertical line starting from the stop side of
the frame and where both lines cross. Make a 1 inch
(26mm) diameter hole and 1/2 inch (13mm) in depth.
C. Align the holes of the strike with the vertical line. Trace the
outline of the strike and mortise with 1/16 inch (1.6mm)
depth. Attach the strike with two screws (provided).
STRIKES
371
Standard Strike Box
14-5301-1033
Attaching Screws
81-2012-0416
#8-8-32x3/4"
Attaching Screws
81-2012-0620
#12-12-24x1"
497
Optional Strike Box
#202
STOP
TEST THE OPERATION OF THE LOCKSET
Cycle the lock in both the locked and unlocked positions. If lock
functions smoothly when door is open, but binds when closed,
check door and frame alignment. If problems are found see
Troubleshooting on page 3.
6. Install lock.
A. Slide inside rose assembly onto lock body. NOTE: The
groove (see right) must line up with drive lug on spindle.
Fasten rose assembly with two thru bolts.
B. Place rose scalp on rose assembly.
C. Install lever handle. Snap in place, pull to insure properly
seated. (See Next Page For Double Cylinder)
Inside Lever
Handle
Through Bolts Groove
(Align with
Lug on Spindle)
Inside Rose
Support Assembly
Rose Scalp
(Lock is packed preadjusted for 1-3/4" (44mm) doors. Available for 2-1/4" (57mm) doors upon request.)
To Adjust for Thicker Door
A. Remove two (2) screws from outside rose.
B. Slide outside rose away from lock body.
C. Adjust rose plate to desired door thickness per illustration at right.
D. Fasten outside rose to lock body with two (2) screws.
Slide plate
to disengage
2-1/4" door
An ASSA ABLOY Group brand
80-9150-0056-010 (01-13)

11/32
Door Must Not Bind
Door Must Not Sag
Door Must Not Be Warped
Door Must Swing Freely
Troubleshooting
1. Check door for proper installation (see pictures to the right). Verify
1/8" between the latch and strike.
2. Check hinges. They should not be loose or have excessive wear on
knuckles.
3. If Latchbolt will not deadlock:
Either strike is out of line or gap between door and jamb is too great.
Realign strike or shim strike out towards flat area of latchbolt.
4. If Latchbolt does not retract or extend properly:
Latchbolt tail and retractor may not be properly positioned.
A. Remove lockset. Look through 2-1/8" hole and verify latchbolt tail
is centered between top and bottom of hole.
B. Remove latchbolt and insert lockset. Look through latch hole and
verify retractor mouth is centered in hole. Adjust outside rose
plate if not. (See #5 on page 2)
C. Rebore holes if necessary to line up retractor and tail.
3
DUMMY TRIM INSTALLATION
Secure the Rose Support
assembly to the door using
screws and washers provided and
install the rose scalp and inside
lever.
A. Insert key and rotate 70°.
B. Depress retainer with tool provided.
C. Slide lever off lock. (Also applies to inside
lever of 5417N, 5421LN and 5430LN lock
functions.)
clockwise
This lockset is designed to provide the highest standard of product quality and performance. Care should be
taken to insure a long-lasting finish. When cleaning is required use a soft,damp cloth. Using lacquer thinners,
caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing.
Finish Care
TO REMOVE CYLINDER HANDLE
TO REMOVE INSIDE HANDLE OF
5417LN AND 5418LN FUNCTIONS
(REMOVABLE CORE CYLINDER)
A. Remove set screw.
B. Slide handle off.
Do not over tighten set
screw when assembling.
5428LN, 5429LN and
5439LN Functions Only
Adjust for Door Thickness
Rotate 20°
Clockwise to
Remove Core
Control Key
Only Required to
Remove Cylinder
Set Screw Holds
Inside Handle
Double Cylinder
Function
A. Remove retainer spring pad.
B. Slide cylinder out of handle.
To reassemble reverse procedure. (Be sure
spacer is installed on back of cylinder plug.)
Water may be used to lubricate spring pad to
aid installation.
TO REMOVE CYLINDER FROM HANDLE
3
12
Lever
Handle
Retainer
Spring Pad
14-5407-9034
Yale #1802
Cylinder
For Yale 7 pin cylinder
cut to 11/32" as shown
Inside Lever
Rose Scalp
Inside Rose
Support Assembly
Machine Screws
Washers
An ASSA ABLOY Group brand
80-9150-0056-010 (01-13)

Product Support Tel [phone] • www.yalelocks.com
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 2002, 2013, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
5400LN Cylindrical Lever
Lockset
Place Dotted F old Line
on L o w Edge of Door
Place Solid F old Line
on High Edge of Door
B e veled Ed g e
Door On l y
Use this end o f T emplate
f or B e v eled Edge Doors
Ma r k Center of
Door thi c kness f or
7/8" or 1" Dia . Hol e .
5/16" Dia.
(8mm)
Th r u Door
2 Holes
2-1/8" Dia.
(54mm)
Th r u Door
5/32" x 1/8"
(4mm x 3mm)
Deep 2 place s .
Both sides of
doo r .
Square Ed g e
Door On l y
Use this end of Template
for Square Edge Doors
Ma r k Center of
Door thi c kness f or
7/8" or 1" Dia . Hol e .
2-3/4"
(70) T E
S
K
C
A B
2-3/4"
(70) T E
S
K
C
A B
2-3/4" (69.9)
Between Centers
CAUTION: IF PRINTED FROM WEBSITE, PRINT 1:1 SCALE.
TO CHECK, MEASURE SCALE ACROSS.
1"2"3"
5"
4"
3"
2"
1"
4
An ASSA ABLOY Group brand
80-9150-0056-010 (01-13)