Yale eBOSS E5400LN Series User manual

FEATURES
Battery Operated (Hardwire Capable)
Motorized Grade 1
Cylindrical Lock
94 User Code Capacity
All Metal Escutcheon and
Pushbuttons
LED Function Indicator
5400LN Patented
Free-Wheeling Levers
Weather Resistant, ADA
Compliant 12-Button Keypad
Modular Design
(Simple Installation)
Audible Pushbutton
Patent Pending Keypad
Blinders
Request to enter input
Emergency, Supervisor, Passage,
Lockout and Master Codes
Operational Modes
Secure
Normal locked state. Any
assigned user code can gain
access. Lock/relocks
automatically.
Lockout
Lockset will not accept any
assigned user codes except
for the Supervisor and
Emergency Codes.
Passage
Maintains unlocked state.
Relocks by entering passage
code the second time
Installation Instructions
80-9150-8004-010 Rev. D
NOTE TO INSTALLER
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT
IN DAMAGE TO THE LOCK AND
VOID THE FACTORY WARRANTY.
NOTE TO INSTALLER
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT
IN DAMAGE TO THE LOCK AND
VOID THE FACTORY WARRANTY.
Cylindrical Keypad Lock
Electronic Battery Operated Security Solution
E5400LN
Finish Care
This lockset is designed to provide the highest standard of product quality and performance. Care should be
taken to insure a long-lasting finish. When cleaning is required use a soft, damp cloth. Using lacquer thinner,
caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing,

REMOVE
BEFORE
USE
OUTSIDE
LOCK CHASSIS
KEYPAD
ASSEMBLY
INSIDE
LEVER
ASSEMBLY
INSIDE
ESCUTCHEON
ASSEMBLY
LATCHBOLT
STRIKE
SCREW-PACK 2
Section IPrepare the Door ...........................................................................................3
I-A Prepare the Door for Lock Body & Latch ............................................................3
I-B Locate and Drill Holes for Electronic Components .............................................4
Section II Prepare Lock for Installation ........................................................................4
II-A How to Change Hands (Standard Cylinder Locks) ............................................4
II-B How to Change Hands (Interchangeable Core Cylinder and
Non Cylinder Locks) ..........................................................................................5
II-C Adjust lock for door thickness If necessary .......................................................5
II-D Re-Keying/Competitor Cylinder .........................................................................6
Section III Install Lockset ............................................................................................7
III-A Install Mechanical Components .......................................................................7
III-B Install Electronic Components .........................................................................8
Electrical Connections........................................................................................9
Hardwire Options Diagram................................................................................10
III-C Installation Template........................................................................................11
Table of Contents Page
GROUNDING
STRIP
(See Template)
2
SCREW-PACK 1

IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this
lever handle lock. Misalignment can cause premature wear and tear and a lessening of security.
SECTION IPREPARE THE DOOR
What does the door look like?
Wood Door
Blank
Refer to Section IA (Below)
Wood or
H.M. Door
Refer to Section IB (pg. 4)
3
2. Drill door.
a. Drill 2-1/8” (54mm) hole thru door. Cut notches as shown
on template.
b. Drill 1” (25mm) hole in edge of door
. Cut out for latch front 5/32” (4mm) deep 1-1/8” (29mm) wide
x 2-1/4” (57mm)”high.
c. Drill (2) 5/16” (8mm) Dia. (C) Holes through door.
See Note in Fig. 2.
A
B
C
Door
Marker
I-A Prepare the Door for Lock Body & Latch
Blank Wood Door and Frame Preparation
1. Mark door and position template.
a. Draw a horizontal centerline for the lock on the edge and
on both sides of the door at the desired height above the
finished floor Standard height for horizontal centerline
is 40-5/16” above finished floor. (See Figure1.)
NOTE: If strike mortise already exist in frame, locate
the horizontal centerline of the lock using strike mortise as
reference.
b. Align the door backset marker with horizontal centerline.
Both sides of the door. (See Figure 1.)
c. Draw a vertical line on center of door edge.
Caution:
Be sure to verify backset before marking & drilling door.
Note: When installing a new door in an
existing frame, align centerline of lock prep
with the centerline of the strike.
Fig. 1
Fig. 2
Note:
To avoid splintering wood doors, drill holes
from both sides.
Horizontal
Centerline
Tools Required
*2-1/8” (54mm) hole saw
*1” (26mm) boring bit
*5/16” (8mm) drill bit
*7/64” (2.5mm) drill bit
*3/8” (9.5mm) drill bit
*Chisel & hammer
*#2 Phillips screw driver
*Handle removal tool (supplied)
*3/8” or 1/2”drill

4
I-B. Locate and Drill Holes for Electronic Components.
1. Mark door and position templates (Included).
a. Draw a horizontal centerline for the lock on both sides of
the door at the desired height above the finished floor
line. Standard height for horizontal centerline is 40-5/16”
above finished floor (see Figure 1). (You may already
have done this in Step A1a Fig.1 pg. 3.)
b. Line up installation template with 2-1/8” cross bore and
vertical backset centerline.
c. Mark center point of additional holes to be drilled in door.
D. Repeat step 1B for inside of door.
2. Drill holes in both sides of door.
INSTALLATION
TEMPLATE
C
L
C
L
LOCK BODY
VERTICAL CENTERLINE
TAPE TO DOOR
SECTION II Prepare Lock for Installation
Left Hand
Reverse:
Hinges on
left, opens
outward. For
handed
locks, specify
LHR.
Left Hand:
Hinges on
left, opens
inward. For
handed locks,
specify LH.
Right Hand:
Hinges on
right, opens
inward. For
handed locks,
specify RH.
Right Hand
Reverse:
Hinges on
right, opens
outward. For
handed
locks, specify
RHR.
If the lock body is not correct hand, See Section IIA Below.
What is the hand of the door?
Face the door from the outside to determine it’s hand. The outside is the keypad side of an entrance door or the
corridor side of a room door.
II-A How to change hands (Standard Cylinder Locks)
Remove Handle & Escutcheon
Rotate Escutcheon 180°
Replace Handle
Opposite Hand shown in Up-right
Position.
Remove Cylinder Handle
1. Insert key and rotate clockwise 70°.
2. Depress retainer with tool provided.
3. Slide lever off lock. (Also applies to inside lever).
RH, RHR SHOWN LH, LHR SHOWN
Fig. 3

5
Removable Core - Change Hands
Remove Retaining
Ring & Handle
Rotate Handle & Retaining
Ring 180°
Replace Handle & Retaining Ring
in this Position. Go to step IICf.
A
B
C
E
F
Refer to steps below to
remove handle assembly
from Lock Body.
II-B How to change hands (Interchangeable Core Cylinder & Non Cylinder Locks)
II-C
To Adjust for Thicker Door
A. Remove (2) screws from outside rose.
B. Slide outside rose away from lock body.
C. Pull pins out of lock body.
D. Adjust rose plate to desired door thickness per
illustration below.
E. Slide pins back into position.
F. Fasten outside rose to lock body with (2) screws.
(Lock is packed preadjusted for 1-3/4” (44mm) doors.)
Adjust lock for door thickness If necessary
2-1/4” door *
2” door
1-3/4” door
Slide plate
to disengage
D
1
LH, LHR SHOWN
RH, RHR
SHOWN
3
2
* 2-1/4 door thickness is a special order
or see Standard 6 &7 Pin Cylinder Data
Section (Page 6)

1. If the Standard Cylinder has to be Removed
for Re-Keying see Below:
Lever
Handle
#1802
Cylinder
Retainer
Spring Pad
14-5407-9034
Cylinder Spacer
14-5407-9201
(Must be used with
6 Pin Cylinder Only)
Schlage®
Cylinder
Threaded
Collar
Schlage® Connecting
Bar 14-5496-0460-048
Schlage® Cylinder Cam
14-5407-1036-048
For Schlage® Removable
Core match driver position
in handle to the sketch
below for proper alignment.
Roll Pin
99-9999-3942-999
(.094 Dia. x .375)
1. Remove threaded collar and Schlage® tailpiece.
2. Install Connecting Bar with threaded collar.
(Adjust collar for proper end play of plug.)
3. Slide Cylinder Cam onto Bar. (Note orientation of
notch.) Fasten with roll pin.
4. Slide shell sleeve onto cylinder.
Follow instructions on page 3 to install cylinder
into lever handle.
Shell Sleeve
14-5407-9101-999
Schlage® is a registered trademark of Schlage Lock Corporation
6
CAUTION: The cylinders furnished with the E5496LN lock for use in 1-3/4 - 2” doors have a tailpiece that is 1/4”
shorter than the standard cylinders that are furnished with 5400LN locks. Trying to install a standard
cylinder in 1-3/4 - 2” thick doors with a E5496LN lock will DAMAGE the lock body. Standard 6 & 7 pin
cylinders may only be used on 2-1/4” thick doors provided their overall length does not exceed 2-7/8”.
To Remove Cylinder from Handle
1. Remove retainer spring pad.
2. Slide cylinder out of handle.
To reassemble reverse
procedure. (Be sure spacer is
installed on back of cylinder
plug.) Water may br used to
lubricate spring pad to aid
installation.
11/32
(8.7)
For Yale 7 pin cylinder
cut to 11/32” as shown
®
Retainer
Spring Pad
90°
Correct position of
Schlage® Connecting
Bar when assembled
toward free end of
handle
Verify Cylinder Tailpiece
Length (See Below).
2-5/8” (66.5) For 6 & 7 pin cylinders 1-3/4 - 2” thick doors
2-7/8” (73) For 6 & 7 pin cylinders 2-1/4” thick doors ONLY
1-3/16” (30) For 6 pin cylinders 1-3/4 - 2” thick doors
1-7/16” (36.5) For 6 pin cylinders 2-1/4” thick doors ONLY
15/16” (24) For 7 pin cylinders 1-3/4 - 2” thick doors
1-3/16” (30) For 7 pin cylinders 2-1/4” thick doors ONLY
Yale Conversion Kit E107S
For Schlage® Cylinders
When used in 5496LN Locks
To Install Connecting Bar
II-D Re-Keying
Competitor Cylinders
Standard
6 & 7 Pin
Cylinder
Data

7
1. Install latch unit
Insert latch unit in door.
(Be sure bevel edge of
bolt faces strike plate.)
Attach with two screws
supplied.
2. Install lock
Insert lock body into door from outside making
sure that lock frame hooks retainer legs and
retractor engages bolt tail.
DO NOT FORCE.
(If lock body does not
engage latch easily,
check door preparation
for error.)
Bolt Tail
Retractor
Latch Case
Retainer Leg
Frame
Use Caution not to Damage
Wires while placing Wires
and Lock Body thru Cutout.
III-A. INSTALL MECHANICAL COMPONENTS.
SECTION III INSTALL LOCKSET (CONTINUED)
1
SECTION III INSTALL LOCKSET
See Following Pages for Details.
2
4
3
5
*
14-5496-0011-FIN
14-5496-0902-048
(LOCKBODY)
14-5407-0108-048
(ROSE ASSY O/S)
14-5490-0002-048
14-5496-0007-999
14-5496-6013-FIN
6
REMOVE TAB
AFTER INSTALLATION
REMOVE
BEFORE
USE
*
*
*
*
*Disassemble components
prior to install.
See Page 10 before
install of this screw.
7
14-5496-6012-FIN

8
4. Push connector thru
1” Dia Hole and Slide
Keypad against door.
5. Attach Controller Board Ass’y with Thru Bolt.
See Next Page for attaching Wiring Harness.
III-B. INSTALL ELECTRONIC COMPONENTS
SECTION III INSTALL LOCKSET (CONTINUED)
CONTROLLER BOARD
ASSEMBLY
1” DIA.
HOLE
REMOVE
BEFORE
USE
Wire to pass thru
hole in Rose Plate
3. Installing Inside Trim
Install
Grounding Strip
THRU BOLT

WIRING HARNESS
CONNECTOR FROM
KEYPAD
MOTOR CONNECTOR
FROM LOCKBODY
6 AA Batteries
REMOVE TAB AFTER
INSTALLATION
REMOVE
BEFORE
USE
ELECTRICAL CONNECTIONS
Inside
LH
LHR
Inside
RH
RHR
Note 1:
Caution make sure wires
from Lock Body pass thru
slot in Rose Plate then
thru slot in Escutcheon
Comes Assembled
in Lever Handle
Route Lock Motor
Wires above
Cover Mtg. Tab
9
Grounding
Strip
See Page 10 for Screw Install

**Battery Escutcheon
Battery Escutcheon
Screw
10
9VDC
Power input
784
(9 Volt Power
Supply)
Hardwiring
Harnesses
Normally Open
Momentary Switch
NO C
HARDWIRE OPTION DIAGRAM
Remote Entry Input
Thru Bolt
Controller Board Screw
*(See side note)
*Prior to installing the Controller
Board Screw the clearance
between the Battery Escutcheon
and the Rose Escutcheon should
be checked.
1. **Dry fit the Battery Escutcheon
to the Rose Escutcheon.
2. Check the clearance where
the two meet. If the clearance
is acceptable remove the
Battery Escutcheon and
proceed to step 4.
3. If the clearance is to great
loosen the Thru Bolt and pull
down on the Controller Board
(with light pressure) while
tightening the Thru Bolt.
Recheck clearance.
4. Install Controller Board Screw
at the bottom of the slot (to allow
additional adjustment if reqd).
5.** Install Battery Escutcheon and
Battery Escutcheon Screw.
** Battery Escutcheon has a machined
slot that engages the hook at the top of
the Controller Board prior to mating up
with rose Escutcheon.
**Hook

2-1/8”
(54)
5/32”
(4)
2-3/4”
(70)
1”
(25.4)
7/16”
(11.1)
3-5/8
(92)
5-1/16
(128.5)
Installation Template
Yale eBOSS
E5400LN Series
Use with Door Marker
80-8150-0036-010
2-15/32”
(62.7)
C
L
Vertical
C
L
Horizontal
Grounding Strip
(can be installed
in either position)
Inside of Door
5/16 (2 Holes)
(8) Thru Door
CAUTION: Office copiers and facsimile mach-
ines may change the size of a drawing and make
the template inaccurate to use as a door marker.
11 80-9150-8004-010 Rev. B

NOTE TO INSTALLER
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT
IN DAMAGE TO THE LOCK AND
VOID THE FACTORY WARRANTY.
Yale
Commercial Locks & Hardware
100 Yale Avenue
Lenoir City, TN 37771-3226
[phone] (Direct)
[phone] (Fax)
Website: www.yalelocks.com
R
Yale is a registered trademark of Yale Security Inc.
Other product brand names may be trademarks or
registered trademarks of their respective owners
and are mentioned for reference purposes only.
These materials are protected under US copyright
laws. All contents current at time of publication.
Yale Security Inc. Reserves the right to change
availability of any item in this manual, it’s design,
construction, and/or it’s material.
Copyright 2004 Yale Security Inc. all rights
reserved.
R
C
12