zortrax M200 Use and care manual

X/Y Axes Replacement
SOURCE:
https://support.zortrax.com/m200-axes-replacement/

Table Of Content
Unplugging the Power Cable 3
Unplugging the Extruder Cable 4
Unscrewing the Axis Block Covers, part 1 5
Unscrewing the Axis Block Covers, part 2 6
Extruder Removal 7
Unscrewing the Belt Tensioners 8
Loosening the Screws on the Self-Aligning Bearings 9
Unscrewing the Self-Aligning Bearings 10
Axis Removal 11
Axis Assembly 12
Securing the Self-Aligning Bearings 13
Tightening the Screws on the Self-Aligning Bearings 14
Extruder Installation 15
Securing the Axis Block Covers, part 1 16
Securing the Axis Block Covers, part 2 17
Securing the Belt Tensioners 18
Tightening the Screws on the Axis Block Covers 19
Tightening the Self-Aligning Bearing Screws 20

Unplugging the Power Cable
Turn off the printer and unplug the power cable.

Unplugging the Extruder Cable
Unplug the extruder cable.

Unscrewing the Axis Block Covers, part 1
Unscrew one screw that secures the axis block cover on each block.

Unscrewing the Axis Block Covers, part 2
Unscrew the other screw that secures the axis block cover on each block.

Extruder Removal
Remove the extruder along with its guide rails.

Unscrewing the Belt Tensioners
Unscrew the screw that secures the belt tensioner on each axis block and remove the
belt from the block.
The Y axis belt tensioners are placed on top of the Y axis blocks, whereas the X axis
belt tensioners are placed on the bottom of the X axis blocks.

Loosening the Screws on the Self-Aligning
Bearings
Loosen the screws on the self-aligning bearings on both sides of the X axis.

Unscrewing the Self-Aligning Bearings
Unscrew the screws that secure the self-aligning bearings. Use a wrench or pliers to
hold the nuts of the screws.

Axis Removal
Remove the belts from the ends of the axis and remove the axis from the printer.

Axis Assembly
Place the new axis in the printer by putting the belts on it.

Securing the Self-Aligning Bearings
Secure the self-aligning bearings with the screws.
Do not fully tighten the screws yet. They need to be left slightly loose until the assembly
of the axis is finished.

Tightening the Screws on the Self-Aligning
Bearings
Tighten the screws on the self-aligning bearings on both sides of the X axis.

Extruder Installation
Install the extruder with its guide rails.

Securing the Axis Block Covers, part 1
Tighten one screw that secures the axis block cover on each block.
Do not tighten the screws fully yet. They need to be tightened once the axis assembly is
finished.

Securing the Axis Block Covers, part 2
Tighten the other screws on top of each axis block.
Do not tighten the screws fully yet. They need to be tightened once the axis assembly is
finished.

Securing the Belt Tensioners
Put the belts inside the belt tensioners. Secure each tensioner with the screw.

Tightening the Screws on the Axis Block Covers
Finish tightening the screws on each axis block covers.

Tightening the Self-Aligning Bearing Screws
Tighten the screws that secure the self-aligning bearings on both sides of the housing.
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