ADE FL-E Series User manual

OPERATING MANUAL
Machines for Meat Processing
Meat mincer - FL-E Series
FL-E-200 2 -Rev007-UM-en
ADE Germany GmbH & Co. KG
Hammer Steindamm 27-29
22089 Hamburg, Germany
 [phone] - 0
Fax [phone] - 10
E-mail: [e-mail]
IMPORTANT
READ CAREFULLY BEFORE USE
PLEASE KEEP FOR FUTURE REFERENCE

1 FL-E-200 2 -Rev007-UM-en
Table of Contents
TABLE OF CONTENTS.................................................................................................................................... 1
INTRODUCTION .............................................................................................................................................. 2
SAFETY INSTRUCTIONS ................................................................................................................................ 3
General safety instructions .......................................................................................................... 3
Personal safety .............................................................................................................................. 3
Safety of the device ....................................................................................................................... 3
Work area safety ............................................................................................................................ 4
Safety during maintenance .......................................................................................................... 4
SET-UP AND FIRST OPERATION .................................................................................................................. 5
Checking the box contents .......................................................................................................... 5
Device identification .....................................................................................................................
Installation .....................................................................................................................................
Electrical connection .................................................................................................................... 7
Ins ection test ............................................................................................................................... 7
OPERATING FEATURES AND SAFETY PRECAUTIONS ............................................................................. 8
O erating the meat mincer ........................................................................................................... 8
Using the device ............................................................................................................................ 8
Assembling and disassembling the cutting set ......................................................................... 9
Changing the cutting set .............................................................................................................. 9
O erating time ............................................................................................................................. 10
CLEANING AND MAINTENANCE ................................................................................................................. 10
Maintenance ................................................................................................................................. 11
Storage and dis osal .................................................................................................................. 11
EMERGENCY SITUATIONS, FAULTS AND RESIDUAL RISKS .................................................................. 11
Emergency situations ................................................................................................................. 11
Troubleshooting .......................................................................................................................... 12
Residual risks .............................................................................................................................. 12
Safety ins ection ......................................................................................................................... 13
TRAINING ....................................................................................................................................................... 13
WARRANTY ................................................................................................................................................... 14
Warranty ....................................................................................................................................... 14
Storage and Trans ort Conditions ............................................................................................ 14
CE MARKING AND DECLARATION OF CONFORMITY .............................................................................. 14
TECHNICAL DATA ......................................................................................................................................... 15
CIRCUIT DIAGRAMS ..................................................................................................................................... 15
EXPLOSION SIGNS ....................................................................................................................................... 17
SPARE PARTS LIST ...................................................................................................................................... 20
Distributor ....................................................................................................................................................... 23

FL-E-200 2 -Rev007-UM-en 2
INTRODUCTION
General information
This publication contains all necessary information for the installation, operation and maintenance of
the meat mincer.
The purpose of this publication, hereinafter also referred to as the “manual”, is to inform the user in a
clear and easily understandable form in order to ensure a long service life and a fault-free operation
of the machine.
Your ADE meat mincer is a quality product designed for use in the catering and hotel industry,
commercial kitchens, meat-producing plants and large households.
This meat mincer is used to process (mince, chop) fresh meat. Do not process frozen meat.
Other goods may not be processed on it.
The machine may only be used in its original condition and with original parts.
The models of the FL-E series have short operation time.
First un ack the device, then connect and set it u after carefully reading through this
o erating manual.
ADE assumes no liability for ersonal and material damage resulting from non-
com liance with this o erating manual and its safety instructions!
Dismantling the rotective equi ment is not allowed!
In the event of damage to rotective equi ment, the machine must be ut out of
o eration immediately. It must be handed over immediately to your customer
service
for refurbishment or re lacement.
Do not install and use erforated discs with a hole diameter exceeding 7,
8 mm for meat
mincers of the FL-E series!
The device must not be repaired or tampered with in a manner that is not described in this manual.
Meat mincers are subject to continuous improvements, but this in no way affects the instructions and
details in this manual.
This manual must be read carefully before putting the meat mincer into operation.
If this manual becomes worn out or gets lost over time, immediately request a copy of the manual
from the manufacturer.
The majority of accidents and injuries that occur when using the machine is due to insufficient
knowledge of its functions and safety devices.
Therefore, the instructions and details contained herein should be read carefully before starting work
with the machine.
The manufacturer cannot be held liable for damage caused by use of the device that is not described
in this operation and maintenance manual or by improper maintenance.

3 FL-E-200 2 -Rev007-UM-en
SAFETY INSTRUCTIONS
General safety instructions
- Read this operation and maintenance manual carefully before operating the meat mincer.
- Carefully read the labels with the safety information attached to the device and follow the
instructions.
- Only properly trained persons may use the meat mincer.
- The user training must include all information regarding the hazards associated with the use of
the device and the precautions to be observed.
- The user must be properly informed about the protection and safety devices. Furthermore, the
user must be trained to carry out regular inspections of these protection and safety devices.
- The user must NEVER leave the meat mincer unattended during operation.
- This meat mincer must be operated only by one user.
- The device offers both optimal safety and utmost performance.
- The manufacturer assumes NO liability for damage caused by unauthorised modifications to
the device.
- Do not use the meat mincer under the influence of alcohol, drugs or medicines.
The o timal safety is in your hands, because the use of any electrical devices is
dangerous!
Personal safety
- The user must read and understand this manual before operating the meat mincer. Your eyes
are the best safety device: first look and then move and act!
- Experience has shown that some items worn by the user can cause accidents: remove rings,
watches, wristbands and bracelets before using the device; button or tie up sleeves securely
around the wrist; remove the tie, which can hang down and get caught in the device; pin up or
bind your hair with a cap, rubber bands, hairpins, etc.
Follow all internationally acce ted and rec
ommended safety and accident revention
measures!
Safety of the device
- Thoughtfully inspect the device before operation and carry out regular inspections of the
protection and safety devices.
- ALWAYS close the protective covers properly before turning on the device.

FL-E-200 2 -Rev007-UM-en 4
- NEVER process large pieces of meat, i.e. those exceeding the device capacity.
- DO NOT process pieces of meat with bones.
- Do not press in the meat with your hands during processing.
- The protective covers must be attached when the meat mincer is turned off.
- ALWAYS unplug the power cord from the mains outlet before assembling or disassembling any
device parts.
- ALWAYS disconnect the device from the power supply before performing any maintenance
work on it.
- Use the meat mincer ONLY with properly fitted and fully functional protective covers. Do not
use the device if these conditions are not met.
- NEVER try to remove pieces of meat from the running meat mincer.
- The power cord must be replaced immediately once it is damaged, even slightly. It must be free
of cracks, damages, bulges, etc.
- NEVER pull on the power cord to unplug it from the mains outlet.
- If you hear any abnormal noises, immediately turn off the meat mincer.
Work area safety
- The work area where the meat mincer is used must be sufficiently lit and large enough to allow
all operations to be carried out smoothly and without risk to the user.
- The installation site must be FREE of any water, processing residues or other residual products.
The work surface must be kept in perfect condition, with any possible slipping, catching or
entanglement hazards being eliminated. The installation site must be kept free of any other
loose materials.
- ONLY the operator responsible for the meat processing must be present in the meat mincer
work area.
Safety during maintenance
- The meat mincer must be turned off before cleaning, maintenance, assembly or disassembly
of the device parts: Unplug the power cord from the mains outlet!
- The general cleaning of the meat mincer is an important safety factor.
- Once any faults or damages to the device or protective covers have been discovered, they must
be reported to the person responsible for the meat mincer and the device must be turned off.

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SET-UP AND FIRST OPERATION
Upon receipt of the meat mincer package, make sure that it is free of any damage that occurred
during transport.
In the event of any damage, please notify immediately the dealer from whom the device was
purchased.
Checking the box contents
Always kee the ackaging box vertical, see also arrows on the ackaging.
 Open the box and remove the machine;
 Check the box contents for completeness:
o 1 meat mincer of the FL-E series
o For FL-E-800:
- Two-piece cutting set, consisting of:
1 cross blade
1 perforated disc (standard 4.5 mm hole diameter)
o For FL-E-1200 + FL-E2200:
- Three-piece cutting set,
consisting of 1 pre-cutter, 1 cross blade + 1 perforated disc (standard 4.5 mm hole
diameter)
o Stainless steel filling tray
o Stainless steel collecting tray (only for FL-E-1200 + FL-E-2200)
o Pusher
o Operating Manual
o Declaration of Conformity.
Packaging materials are valuable materials and must not be dis osed of in household
waste. Check with your local authorities for ro er dis osal o tions.
Local regulations must be followed during dis osal.
Never dis ose of ackaging materials in nature!

FL-E-200 2 -Rev007-UM-en
Device identification
All device identification details are indicated on the nameplate that is located either on the side or on
the back of the meat mincer:
Type Device model
No. Serial number
V Power supply
kW Motor power
Hz. Electrical frequency in Hertz
% ED Time-based duty cycle.
Please keep this data handy when you contact your service partner or the manufacturer in writing or
by telephone. Be sure to indicate the date of purchase and the dealer from whom the device was
purchased and give details of any faults that may have occurred.
Installation
Before connecting to the ower su ly, make sure that the local ower su ly and
current frequency com ly with the data indicated on the machine name late.
The machine must not be connected in the event of non-
com liance, otherwise this
may cause damage to the machine and fire!
Place the meat mincer on a flat, smooth, vibration-free and non-slippery surface that is stable and
firm enough to ensure adequate safety, taking into account the net weight of the machine.
There must be sufficient space around the meat mincer to ensure fault-free operation, cleaning and
maintenance of the machine. This clearance should be at least 300 mm.
Proper operation of the machine is guaranteed at a relative humidity not exceeding 80% and with
heat sources in the immediate vicinity with a temperature not exceeding 30° C.
In order to prevent the escape of oil during transport, the oil fill plug should be sealed with an adhesive
tape.
Remove the adhesive tape before operating the device.
Before turning on the meat mincer, check whether the cutting set is locked by means of the locking
lever, handle or knob.
The union nut must exert a slight pressure on the perforated disc, and the perforated disc must exert
a slight pressure on the blade.
The union nut must NEVER be tightened firmly: this could cause a ra id wear of the
blade and the erforated disc.
The meat mincer must NEVER be o erated at idle, i.e. without meat in the device!
This leads to overheating of the erforated disc and the blade and thus romotes
wear and can cause breakage of these arts. The user assumes all liability for
damage caused by im ro er use.

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Electrical connection
Before carrying out the connection, be sure to check whether the power grid ratings comply with the
ratings indicated on the machine nameplate.
Insert the plug into the socket and check whether the existing mains supply is equipped with a suitable
circuit breaker.
The devices with an AC motor are equipped with the mains plug.
Do not replace the mains plug. If you replace the mains plug, the device will no longer conform to the
EC regulations and the warranty will become null and void.
The electrical connection of the devices with the AC motor and subsequent inspections must be
carried out by a qualified electrician using the circuit diagram accompanying the device.
Before o erating the device, ma
ke sure that the direction of rotation is the same as
indicated by the arrow.
When turned on, the worm must rotate counter-clockwise.
In three-phase machines, a reverse run may occur due to the different layout of the local power grids.
In this case, two of the three current phases in the mains plug must be swapped by an electronics
specialist.
Ins ection test
Before starting work, please use the operating buttons to check whether the machine can actually be turned on
and off.

FL-E-200 2 -Rev007-UM-en 8
OPERATING FEATURES AND SAFETY PRECAUTIONS
O erating the meat mincer
Feeding must always be carried out with the filling tray installed. The supplied darner must be used
for pressing. If there is a congestion in the worm area or if a foreign object enters the filling funnel,
the device must be turned off immediately and the foreign object must be removed.
Never reach into the filling shaft with your hands or insert other objects such as sticks,
cooking utensils, etc. into the filling shaft! There is a risk of injury!
Turning the device on and off
- Press the green button (1) to turn on the meat mincer.
- The white light (2) will go on to indicate that the device is in operation.
- Press the red button (3) to turn off the meat mincer.
1 2 3
Using the device
1. Place the meat collecting tray (or similar tray) under the cutting set to collect the mince.
2. Start the meat mincer.
3. Put the meat to be processed into the filling funnel and use the pusher to slightly press the
meat in the worm.
NEVER use your hands or other aids to ress the meat in the worm!
It is recommended to feed the meat gradually into the filling funnel at a constant speed so that not to
overload the meat mincer.
After processing, the meat mincer will eject the mince.
The size of the processed meat (granulation) is determined by the hole diameter of the perforated
disc: the smaller the holes, the finer the mince granulation.
Do not install and/or use erforated discs with a hole diameter exceeding 7,
8 mm for
meat mincers of the FL-E series.

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Assembling and disassembling the cutting set
Un lug the ower cord from the mains outlet before assembling the cutting set.
Use utmost care when assembling and disassembling the blade. It can cause cuts on
the hands!
To assemble the cutting system, proceed as follows:
1. Insert the worm housing firmly into the housing and tighten it with the handle (lever or knob,
depending on the model).
2. Insert the worm into the worm housing. At the same time, check the fitting in the guide of the
worm housing.
3. For models FL-E-1200 + FL-E2200: Insert the pre-cutter into the worm with the flat side facing
outwards. Insert the pre-cutter only if the notch on the pre-cutter matches the guide on the
worm housing.
4. Insert the cross blade in the worm with the hub facing outwards / with the cutting edge facing
the pre-cutter.
5. Install the perforated disc. Insert the perforated disc only if the notch on the perforated disc
matches the guide on the worm housing.
. Put on the union nut and tighten. The union nut must exert a slight pressure on the perforated
disc, and the perforated disc must exert a slight pressure on the blade. The union nut must
NEVER be firmly tightened, as this can cause rapid wear of the blade and the perforated disc.
7. Insert the filler neck into the filling tray.
To disassemble the cutting system, proceed in reverse order.
Changing the cutting set
A versatile use is ensured by the fact that you can use perforated discs with different hole diameters
depending on the desired granulation.
In any case, the union nut is the last part to put on.
It is im ortant to ensure that the order of assembly of the cutting set be followed as
described above.