ADE FL-N Series User manual

OPERATING MANUAL
Machines for Meat Processing
Fleischwolf - Serie FL-N
FL-200128-Rev007-UM-en
IMPORTANT
READ CAREFULLY BEFORE USE
AND KEEP FOR FUTURE REFERENCE
ADE Germany GmbH & Co. KG
Hammer Steindamm 27 – 29
22089 Hamburg / GERMANY
[phone]
Fax [phone]
E-Mail:[e-mail]

1 FL-200128-Rev007-UM-en
Inhaltsverzeichnis
Inhaltsverzeichnis ........................................................................................................................... 1
Safety information........................................................................................................................... 2
General safety instructions.......................................................................................................... 2
Personal safety ........................................................................................................................... 2
Safety of the device .................................................................................................................... 3
Work area safety......................................................................................................................... 3
Safety in maintenance ................................................................................................................ 4
Residual risks ............................................................................................................................. 4
Intended use................................................................................................................................... 4
Exclusion of use:......................................................................................................................... 4
Installing and setting up the meat mincer........................................................................................ 5
Inspecting the contents of the box............................................................................................... 5
Installing the meat mincer ........................................................................................................... 5
Start-Up ...................................................................................................................................... 5
Operating the meat mincer ............................................................................................................. 6
Power On and Off ....................................................................................................................... 6
Operating the meat mincer.......................................................................................................... 6
Dis- and Reassembling the cutting set............................................................................................ 7
Disassembling the cutting set ..................................................................................................... 7
Reassembling the cutting set ...................................................................................................... 8
Changing the cutting set ............................................................................................................. 9
Cleaning, maintenance and servicing, disposal............................................................................... 9
Disassembling the meat mincer for cleaning............................................................................... 9
Cleaning ..................................................................................................................................... 9
Troubleshooting ........................................................................................................................ 10
Storage and Transport Conditions ............................................................................................ 10
Warranty ................................................................................................................................... 10
Disposal.................................................................................................................................... 10
CE marking and declaration of conformity..................................................................................... 11
Technical Data.............................................................................................................................. 12
Exploded view .............................................................................................................................. 13
Spare parts list.............................................................................................................................. 15
Block diagram............................................................................................................................... 16

FL-200128-Rev007-UM-en 2
Safety information
ADE shall not assume any responsibility for personal injury and material
damage resulting from non-compliance with this operating manual and its
safety instructions!
General safety instructions
- Read this operation and maintenance manual carefully before operating the meat mincer.
- Carefully read the labels with the safety information attached to the device and follow the
instructions.
- Only properly trained persons may use the meat mincer.
- The user training must include all information regarding the hazards associated with the use
of the device and the precautions to be observed.
- The user must be properly informed about the protection and safety devices. Furthermore,
the user must be trained to carry out regular inspections of these protection and safety
devices.
- The user must NEVER leave the meat mincer unattended during operation.
- This meat mincer must be operated only by one user.
- The device offers both optimal safety and utmost performance.
- The manufacturer assumes NO liability for damage caused by unauthorised modifications to
the device.
- Do not use the meat mincer under the influence of alcohol, drugs or medicines.
The optimal safety is in your hands, because the use of any electrical devices
is dangerous!
Dismantling the protective equipment is not allowed!
In case of damage to the protective equipment, the machine must be
immediately put out of operation and must be handed over to your customer
service for renewal or replacement delivery.
Personal safety
- The user must read and understand this manual before operating the meat mincer. Your
eyes are the best safety device: first look and then move and act!
- Experience has shown that some items worn by the user can cause accidents: remove
rings, watches, wristbands and bracelets before using the device; button or tie up sleeves
securely around the wrist; remove the tie, which can hang down and get caught in the
device; pin up or bind your hair with a cap, rubber bands, hairpins, etc.
Follow all internationally accepted and recommended safety and accident
prevention measures!

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Safety of the device
Thoughtfully inspect the device before operation and carry out regular inspections of the protection
and safety devices. In the event of damage to protective equipment, the machine must be taken out
of operation immediately and handed over to your customer service for renewal or replacement.
- ALWAYS close the protective covers properly before turning on the device.
- NEVER process large pieces of meat, i.e. those exceeding the device capacity.
- DO NOT process pieces of meat with bones.
- Do not press in the meat with your hands during processing.
- The protective covers must be attached when the meat mincer is turned off.
- ALWAYS unplug the power cord from the mains outlet before assembling or disassembling
any device parts.
- ALWAYS disconnect the device from the power supply before performing any maintenance
work on it.
- Use the meat mincer ONLY with properly fitted and fully functional protective covers. Do not
use the device if these conditions are not met.
- NEVER try to remove pieces of meat from the running meat mincer.
- The power cord must be replaced immediately once it is damaged, even slightly. It must be
free of cracks, damages, bulges, etc.
- NEVER pull on the power cord to unplug it from the mains outlet.
- If you hear any abnormal noises, immediately turn off the meat mincer.
- Disassembly of the protective devices is not permitted!
Safe operation is no longer guaranteed:
- If the mains plug or the mains cable is visibly damaged.
- If the mains plug is no longer working.
- After prolonged storage in humid areas.
- If the thread of the worm housing and/or the drive pins of the worm show damage.
- If the keypad/on-off switch shows damage.
- If perforated discs thinner than 5 mm are used.
In these cases, contact your dealer or your service partner for your own safety.
Work area safety
- The work area where the meat mincer is used must be sufficiently lit and large enough to
allow all operations to be carried out smoothly and without risk to the user.
- The installation site must be FREE of any water, processing residues or other residual
products. The work surface must be kept in perfect condition, with any possible slipping,
catching or entanglement hazards being eliminated. The installation site must be kept free of
any other loose materials.
- ONLY the operator responsible for the meat processing must be present in the meat mincer
work area.

FL-200128-Rev007-UM-en 4
Safety in maintenance
- The meat mincer must be turned off before cleaning, maintenance, assembly or
disassembly of the device parts: Unplug the power cord from the mains outlet!
- The general cleaning of the meat mincer is an important safety factor.
- Once any faults or damages to the device or protective covers have been discovered, they
must be reported to the person responsible for the meat mincer and the device must be
turned off.
Residual risks
A meat mincer presents a residual risk of injury despite sensible accident
protection devices. Therefore, special caution is required in this type of work!
- Never bend over the machine with loose clothing (such as ties) or loose long hair.
- Never reach into the filling opening with your fingers or any unsuitable objects (such as
forks, knives, etc.)!
- Do not tamper with the electrical installation or the safety devices! Always have electrical
defects repaired by a specialist.
- Always disconnect the mains plug prior to an intervention!
- Wear safety gloves during maintenance work if possible!
- Only coded cutting sets may be used!
Intended use
Your ADE meat mincer is a quality product and is intended for use in canteens and large kitchens.
It is a meat mincer used to process meat products, which must not be frozen and must be
boneless. Other foodstuffs such as fruit, vegetables, bread, nuts etc. may not be processed.
The machine may only be used in its original condition and with original parts.
Exclusion of use:
- The machine must never be used for processing frozen or bone-in meat products.
- The machine must not be used to process any food other than meat products or any other
goods and substances that are not food products.
- The operating environment temperature must not be below +5°C.
The machine may only be used in accordance with its intended use. All applications with the
machine that are not mentioned in the chapter "Intended use" are considered as non-intended use
in the same way as non-observance of the safety instructions. For any resulting damage to property
and personal injury caused by misuse, the user of the device and not the manufacturer is liable.
The use of other components or original components not supplied by the manufacturer will void the
manufacturer's warranty.

5 FL-200128-Rev007-UM-en
Installing and setting up the meat mincer
Check the scope of delivery for completeness immediately after receipt of the machine. Carefully
remove the machine and accessories from the packaging and remove all packaging materials.
The scope of delivery includes:
Inspecting the contents of the box
1 FL series meat mincer: incl. 1 worm housing
incl. 1 worm
5-piece coded UNGER cutting set: 1 pre-cutter
2 cross blades
1 perforated disc, 3 mm hole diameter
1 perforated disc, 8 mm hole diameter
1 hand wheel
1 filling tray
1 collecting tray
1 darner
1 spacer ring
1 withdrawing hook
1 operating manual
Installing the meat mincer
The meat mincer is delivered in a stable packaging box that is strong enough for transport.
Take the meat mincer out of the packaging. Due to its weight, this should be done by two adult
persons.
Place the machine on a working surface that provides sufficient strength and stability to ensure
adequate safety, taking into account the machine's own weight.
Depending on the size of the operator, the machine should not be too high to allow comfortable and
effortless operation!
The machine is most conveniently positioned when the switch points towards the operator and the
outlet opens to the left.
Start-Up
First of all, it is absolutely necessary to place the filling tray (38) on the
housing, since the meat mincer cannot be operated without it.
Then, the seat of the hand wheel (33) must be checked.
For safe operation of the cutting set, the hand wheel is first tightened
slightly and then released by approx. 5°.
Insert the plug into a suitable three-phase socket and the machine is
then ready for use.
5°

FL-200128-Rev007-UM-en 6
Operating the meat mincer
Power On and Off
Symbol Bezeichnung Funktion
Arrow-Up-
Button
„Forward“
Press this button to start operation of the worm.
The worm now starts to turn counter-clockwise.
OFF-Button Press this button to stop the worm.
Arrow-Down-
Pushbutton
„Reverse“
To Reverse the worm (in case of a jam in the worm
section) press this pushbutton.
The worm must turn counterclockwise when switched on (Arrow-Up-Button
pressed)!
In case a reverse run of the worm is occurred (due to the different layout of
the local power grids) 2 of the 3 power phases in the plug must then be
swapped by a specialist!
Operating the meat mincer
Feeding must always be carried out with the filling tray installed. The supplied darner must be used
for pressing. In case of a jam in the worm section or if a foreign object enters the filling shaft, this
situation can be corrected by pressing the Arrow-Down-Pushbutton (reverse).
Never reach into the filling shaft with your hands or insert other objects such
as sticks, cooking utensils, etc. into the filling shaft! There is a risk of injury!
Never run the mincer without material being cut!

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Dis- and Reassembling the cutting set
Disassembling the cutting set
The filling tray can be removed upwards without tools.
The hand wheel can be unscrewed by turning it to the left.
A withdrawing hook is included for easier removal of the
cutting set and worm.
After removing the hand wheel, this can be pulled over the
worm pin and locked by a 90° rotation. The worm and the
cutting set can then be slowly pulled out from the worm
cylinder.
The spacer ring, perforated disc, cross-shaped blade and
pre-cutter can then be removed.

FL-200128-Rev007-UM-en 8
Now, the worm housing (28) is removed by simply pulling it
out. After turning the locking lever (7) above the switch
from bottom to top (clockwise), it can be removed forwards
(without tilting sideways).
Reassembling the cutting set
Reassembly is done in reverse order.
First insert the worm housing (28). The
worm housing is fixed by turning the locking
lever (7) from top to bottom.
The worm (34) is inserted in such a way
that the stub shaft protrudes from the
machine to attach the knife and perforated
disc. Pushing it all the way back, the worm
shaft is rotated until it latches with its oval
pin at the rear end into the uniform slot of
the drive.
The perforated disc (39) is now pushed onto the stub shaft with the 3 large oval openings (pre-
cutter) and rotated so that the rectangular notch on the edge of the disc slides over the uniformly
shaped ridge of the worm housing (this also applies to the subsequent discs).
This is followed by the cross blade (40). Care has to be taken that the cutting edges point in the
forward direction of rotation.
Then, place the perforated disc (41) on the stub shaft.
This is followed by the second cross knife (40). Make sure that it is in the correct position again
(cutting edges point in the direction of rotation).
Then the second perforated disc (42) is added.
Then, place the spacer ring (6) in this way, that the nose of the spacer ring engages the notch of
the perforated disc (42) provided for this purpose.
The hand wheel (33) forms the end, which is first slightly tightened and then released by approx.
5°. (The latter is particularly important because the worm shaft must have some clearance in the
longitudinal direction for proper functioning of the mincer).
7
28
7
34
39
40
6
42
33
41
40

9 FL-200128-Rev007-UM-en
Changing the cutting set
Individual perforated discs enable versatile use, depending on the desired cutting effect. In any
case, the enclosed coded spacer ring (6) must be used and attached as the last part in front of the
hand wheel (33).
Care has to be taken that the sequence of assembly of the cutting set takes place in accordance
with the exploded view.
Only coded perforated discs may be used, where the hole diameter must not
exceed 8 mm!
The perforated discs must not be ground thinner than 5 mm!
Cleaning, maintenance and servicing, disposal
In principle, the machine must be switched off before cleaning, maintenance
and service and the power plug must be disconnected from the mains.
Disassembling the meat mincer for cleaning
The hand wheel can be unscrewed by turning it to the left. Thereafter, the distance ring and the first
perforated disc is removed. By pulling on the worm shaft, the worm can now be removed completely
with the cutting set.
If only the cross blade is removed, special care is required. There is a risk of
injury (cutting injury).
Now remove the worm housing. After unlocking, the worm housing can be pulled out of the housing.
Cleaning
Before first use, thoroughly clean the machine with a damp cloth and lukewarm water.
Depending on the load and frequency of use, the machine must be cleaned regularly – at least after
each daily work sequence.
All parts and cavities that come into contact with meat, where deposits can form, must be cleaned.
Use a damp cloth (preferably a brush for some parts) and approx. 60° warm water for cleaning. For
cleaning and disinfecting, choose only products or accessories that are food-grade and approved for
this purpose. Follow the instructions for using these materials.
It is strictly prohibited to clean the slicing machine with products that can damage the health of the
operator or the customer.
After removing the meat residues, all components must be cleaned with water and disinfectants.
Rinse with warm water and rub the components up to drying.
Make sure that the parts do not hit one another to avoid damage.
For better and more effective disinfection, it is recommended to place the parts in a bath containing
3% NaCl hypotonic solution for about 30 minutes, then rinse with warm water and rub dry.
After such treatment, rinse with clean drinking water. Before assembling, ensure that all residues from
the drive mechanism, including the housing wall, have been wiped out and that all parts have been
completely rubbed dry.
All removable parts must also be cleaned in the dishwasher.
However, regular cleaning of the knives in the dishwasher can cause them to dull faster and thus
require more frequent sharpening.

FL-200128-Rev007-UM-en 10
The machine must in no way be treated with a water jet or a steam pressure
cleaner!
Water must never be sprayed directly into the drive!
Removable parts must not be cleaned in a dishwasher as the surface
treatment may be destroyed.
Troubleshooting
The table below shows the main problems that may occur during operation.
FAULT CAUSES REMEDY
The motor does not rotate and
the worm shaft has stopped
Check whether the machine is
connected to the mains Connect it to the mains
Check whether the connection
of the three-phase plug +
ground + neutral is correct.
Ensure proper connection
The worm shaft does not
rotate
Foreign object in the mincing
section Remove the foreign object
The running worm shaft makes
noise
The hand wheel is over-
tightened Slightly loosen the hand wheel
The worm shaft is not latched
into the slot Insert the worm shaft correctly
Disc and blade are worn out Sharpen or replace the disc
and blade
Oil under the meat mincer Possible leak in the oil seal of
the motor
Replace the oil seal of the
motor
Storage and Transport Conditions
Keep all parts of the packaging in case you need to return the shipment to avoid possible damage
during transportation.
Warranty
ADE will repair or replace this product if it has failed within 1 year from the date of purchase (proof
of purchase is required) due to poor workmanship or defective material.
All moving parts, such as cables, cross blades, perforated discs, etc., are excluded from this
warranty. Warranty does not apply to normal appearance of usage or sign of wear or any damages
caused by accidents or misuse.
The warranty will not apply for devices that have been opened by unauthorised persons.
This warranty agreement does not affect the customer's legal rights in any manner.
The dealer from whom you purchased the machine is responsible for complaints.
Disposal
Waste electrical equipment do not belong in household waste. Please dispose
of defective or old devices according to the legal and country-specific
regulations!

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CE marking and declaration of conformity
Declaration of conformity by the manufacturer
This product has been manufactured in accordance with the harmonised European
standards. They conform to the regulations of the EC-directives listed below:
−Machinery directive 2006/42/EC
−EMC Directive 2014/30/EU regarding electromagnetic
compatibility
−Low voltage directive 2014/35/EU
−RoHS Directive 2011/65/EC
−1935/2004/EC to food contact materials
−10/2011/EU to food contact materials (plastic)
in the currently valid versions.
The declaration will be void if a change that was not agreed with us has been made on the
machine.
Hamburg, January 2020
ADE Germany GmbH & Co. KG
Hammer Steindamm 27 – 29
D-22089 Hamburg

FL-200128-Rev007-UM-en 12
Technical Data
Model FL 82N FL 98N
Perforated disc Ø: 82 mm 98 mm
Capacity: 300 Kg 500 Kg
Dimensions: 340 x 220 x 495 mm 380 x 220 x 495 mm
Power: 1.2 kW 1.85 kW
Net weight: approx. 40 kg approx. 53 kg
Type of current: 400 V 400 V
IP-Protection: IP45: Protection against solid particles ≥1mm
Protection against water jets (not from the bottom side!)
Operating
Environmental
Condition:
Temperature: +5°C bis +40°C
Humidity: 10 – 95% (non-condensating)
- Housing, filling and collecting trays, worm and worm housing made of stainless steel
- Powerful motor with forward and reverse
- Easy removal of worm housing, worm and cutting set for easy cleaning
- Includes darner, spacer ring and collecting tray
- Coded 3-piece Unger cutting set with perforated disc, 7.8 mm hole diameter optionally with
perforated disc, 3 mm hole diameter
- Sound pressure level according
to VDI directive 2058:
64/67 db (A)
measured at a distance of 1 m and a height of 1.70 m
Manufacturer: ADE Germany GmbH & Co. KG
Hammer Steindamm 27 – 29
D 22089 Hamburg
[phone]
Fax [phone]
E-Mail: [email protected]

13 FL-200128-Rev007-UM-en
Exploded view
39
40
6
42
33
41
4
0

FL-200128-Rev007-UM-en 14
Number Description
1 Ball bearing 6005ZZ
2 Basin
3 Worm screw puller
4 Gear
5 Worm housing mounting pin
6 Coded Unger spacer ring
7 Locking lever
8 Ventilation cover
9 O-Ring 117
10 Darner
11 Spacer washer
12 Rubber foot
13 Sensor
14 Magnet
15 Spacer
16 Drive shaft
17 Plastic washer
18 Oil seal
19 Ball bearing 51206
20 Locking ring 30 x 47 x 7
21 Plug 4 x 35
22 Base plate
23 Gear housing
24 Drive shaft
25 Motor
26 Circuit board
27 Switch
28 Unger worm housing
29 Cover plate housing
30 Housing
31 Mounting pins
32 Cable with plug
33 Hand wheel
34 Worm shaft with Unger pin
35 Locking shaft
36 Rear panel

15 FL-200128-Rev007-UM-en
37 Guide tube for filling tray
38 Filling tray
39 Pre-cutter
40 Cross blade
41 Perforated disc, 8 mm hole diameter, coded
42 Perforated disc, 3 mm hole diameter, coded
Spare parts list
No.: Description Spare part number
FL 98 N FL 82 N
33 Hand wheel H4306-0081 H4305-0241
7 Locking lever, incl.: H4300-0041 H4300-0041
11 Spacer washer
35 Locking shaft
34 Worm shaft with pin H4306-0191 H4305-0151
39 Pre-cutter H4306-0162 H4305-0091
40 Cross blade H4306-0152 H4305-008
41 Perforated disc 8 mm H4306-0132 H4305-028
42 Perforated disc 3 mm H4306-0102 H4305-027
6 Spacer ring H4306-0052 H4305-026
27 Switch for FL-82 / 98 H4300-038 H4300-038
26 Circuit board H4300-036 H4300-036
10 Darner H4306-020 H4306-020
38 Filling tray H4306-007 H4300-0031
18 Oil seal H4303-032 H4303-032
28 Worm housing H4306-0181 H4305-0141
12 Rubber foot H4300-0071 H4300-0071
25 Motor 400V H4315-001 H4314-001
16 Drive shaft H4303-029 H4303-029

FL-200128-Rev007-UM-en 16
Block diagram

17 FL-200128-Rev007-UM-en

FL-200128-Rev007-UM-en 18

19 FL-200128-Rev007-UM-en
Dealer: