Amanngirrbach ceramill matik Technical specifications

Maintenance instructions

TABLE OF CONTENTS
EN
3
user manualen
– Translation of the original maintenance instructions –
Dear Amann Girrbach customers,
We are pleased that you have chosen an
Amann Girrbach machine and congratulate
you on your choice. Amann Girrbach machines
and equipment stand out through highest
quality, reliability and innovation; the basis for
long life and perfect operation.
In order to maintain the reliability, accuracy and
service life of your machine, regular care and profes-
sional maintenance are particularly important in
addition to correct use. Please refer to the operating
and maintenance instructions in this maintenance
booklet and on our YouTube channel:
https://www.youtube.com/user/AmannGirrbachHQ
We wish you much joy with your Amann Girr-
bach machine.
Your Amann Girrbach team
Customer Data
First name/Company
_________________________________________
Surname/Company
_________________________________________
Address
_________________________________________
Postcode and city
_________________________________________
Country
_________________________________________
Machine Data
Model/Type
_________________________________________
Serial number
_________________________________________
Date of installation
_________________________________________
Table of Contents
1 Explanation of Symbols . . . . . . . . . . . . 4
2 General Maintenance and Cleaning
Instructions . . . . . . . . . . . . . . . . . . . . . 4
3 General Maintenance and Service Plan
for Ceramill Matik . . . . . . . . . . . . . . . . . 5
4 Maintenance Work . . . . . . . . . . . . . . . . 6
4.1 Cleaning the milling chamber . . . . 6
4.2 Cleaning and lubricating the collet 7
4.3 Checking the coolant/
lubricant (C/L) . . . . . . . . . . . . . . . . . 9
4.4 Changing coolant/lubricant (C/L) 12
4.5 Changing the Airstream filter bag 15
4.6 Changing the filter fleece . . . . . . . 16
4.7 Changing the filter cartridge . . . . 18
5 Maintenance Confirmations . . . . . . 20
5.1 Maintenance confirmations by
customer (weekly) . . . . . . . . . . . . . 20
5.2 Maintenance confirmations by
customer (as required) . . . . . . . . . . 21
5.3 Maintenance confirmations by
technician . . . . . . . . . . . . . . . . . . . . 22

EN
EXPLANATION OF SYMBOLS
4
1 Explanation of Symbols
Warning indications
Warning indications in the text are
marked with a triangle and boxed.
In case of hazards through electricity,
the exclamation mark in the warning tri-
angle is substituted by a lightning bolt.
Signal words at the beginning of a warning
indication specify the type and severity of the
consequences, if the measures to avert the
hazard are not adhered to.
_NOTE means that property damage can
occur.
_CAUTION means that light to fairly serious
personal injury can occur.
_WARNING means that serious personal
injury can occur.
_DANGER means that life-threatening per-
sonal injury can occur.
Important information
Other symbols in the Manual 2 General Maintenance
and Cleaning Instruc-
tions
When installing, starting-up and operating the
machine, always observe the following safety
instructions:
Important information that does not
lead to hazards for humans or property
damage are marked with the icon aside
and are also boxed.
Symbol Meaning
▷Item of an operation description
_Item of a list
▪Subitem of an operation descrip-
tion or a list
[3] Numbers in square brackets refer
to position numbers in graphs/fig-
ures
CAUTION:
A defective machine can lead to malfunctions!
On detection of damage or a functional defect
of the machine:
▷Label the machine as defective.
▷Prevent further operation until the
machine is repaired.
NOTE:
Possible damage to the glass window!
Zirconia dust is abrasive and can cause
scratches in glass.
▷Clean the window in the door carefully,
using only a soft cloth; do not scrub or
scour.
NOTE:
Possible damage to the milling chamber!
Cleaning agents can aggressive to the inner
walls of the milling chamber.
▷Clean the milling chamber with water only.
▷Do not use cleaning agents.
NOTE:
Possible machine damage through dried-in
coolant/lubricant and bound in milling dust.
After wet processing:
▷Clean and dry the milling chamber prior to
downtimes lasting several hours.
NOTE:
Possible machine damage due to unsuitable
cleaning agents!
▷Clean the milling chamber and material
store only with the specified cleaning aids
(brush, cleaning cloth).
▷Do not use sponges, brushes etc.
▷Do not use compressed air, ultrasonic or a
steam jet for the cleaning!
NOTE:
Insufficient milling results!
▷Keep the zero-point clamping system
clean at all times.
NOTE:
The machine may only be serviced by trained
specialised personnel.

GENERAL MAINTENANCE AND SERVICE PLAN FOR CERAMILL MATIK
EN
5
3 General Maintenance and Service Plan for Ceramill Matik
Maintenance Work Maintenance through the Customer Maintenance through Technician
Daily Weekly As required Every 1500 operating hours
Cleaning the milling chamber X
Cleaning and lubricating the collet X
Checking the coolant/lubricant X
Changing the coolant/lubricant X
Changing the Airstream filter bag X
Changing the filter fleece X
Changing the filter cartridge X
Replacing coolant/lubricant hoses X
Replacing and lubricating the collet X
Replacing the bellow set X
Cleaning the controller filter X
Checking the proper function of various components; checking the system for leaks X

EN
MAINTENANCE WORK
6
4 Maintenance Work
4.1 Cleaning the milling chamber
1. Take water gun out of base cabinet. 2. Clean interior with water gun.
3. Screw in accessory as required.
This ensures that the collet cannot become
contaminated when cleaning with the
brush.
Caution! Possible dange of injury from the
accessory!
4. Clean axle with brush.
5. Clean interior again with water gun.
6. Dry the milling chamber and the inside of
the door with a dry cloth.

MAINTENANCE WORK
EN
7
4.2 Cleaning and lubricating the collet
1Collet grease
2Felt cone
3Spindle wrench
4Collet brush
NOTE:
Possible damage to the collet!
▷Only use the provided collet grease for
lubrication of the collet cone. Do not use
other types of grease.
1
2
3
4
1. Select service menu.
2. Select “Clean chuck”.
3. Apply spindle wrench [3] together with an
accessory. 4. Loosen collet. 5. Unscrew collet.
Insert wet cleaning job
Clean chuck
Open safety door
Service and contr

EN
MAINTENANCE WORK
8
6. Clean collet with felt cone [2].
7. Clean collet cone with collet brush [4] from
both sides.
8. Remove a small quantity of collet
grease [1].
9. Apply collet grease extensively onto collet
cone.
10. Re-insert collet and hand-tighten.
11. Insert spindle wrench [3] together with an
accessory. 12. Tighten collet.

MAINTENANCE WORK
EN
9
4.3 Checking the coolant/lubricant (C/L)
NOTE:
Health hazards are possible through improper handling of C/L!
▷Use only C/L recommended by the manufacturer!
▷Observe the safety instructions and handling regulations for C/L!
▷Dispose of coolant/lubricant according to local regulations.
1. Fully open Cleanstream drawer.
2. Pull up both knobs on the right and left side
of the filter-strap drawer and turn them
by 90°.3. Slide filter-strap drawer to the rear. 4. Remove tank cover.

EN
MAINTENANCE WORK
10
5. Remove refractometer and pipette from
the drawer.
6. Suck up a few drops of coolant/lubricant
with the pipette.
7. Apply coolant/lubricant from the pipette
onto the measuring surface of the refrac-
tometer.
8. Close the lid of the refractometer.
The measuring surface must be com-
pletely wetted with liquid.
9. Hold the refractometer against a light
source and look through the ocular (eye-
piece).
10. If the value is less than 2.5 % Brix: Replace
coolant/lubricant (see Section 4.4). 11. Re-insert tank cover. 12. Pull filter-strap drawer to the front.
13. Turn both knobs on the right and left side
of the filter-strap drawer by 90°.
The knobs must engage in the notches.
9
7
3
1
8
6
4
2
1010
55
00
Brix % 20 °C

MAINTENANCE WORK
EN
11
14. If required, move the filter-strap drawer
until screws on both sides are engaged in
the slotted hole. 15. Close the Cleanstream drawer.

EN
MAINTENANCE WORK
12
4.4 Changing coolant/lubricant (C/L)
NOTE:
Health hazards are possible through improper handling of C/L!
▷Use only C/L recommended by the manufacturer!
▷Observe the safety instructions and handling regulations for C/L!
▷Dispose of coolant/lubricant according to local regulations.
1. Fully open Cleanstream drawer.
2. Pull up both knobs on the right and left side
of the filter-strap drawer and turn them
by 90°.3. Slide filter-strap drawer to the rear. 4. Remove tank cover.

MAINTENANCE WORK
EN
13
5. Connect wastewater hose.
6. Open wastewater valve.
The tank drains.
7. When the tank is empty: Shut wastewater
valve.
8. Clean tank with a cloth. 9. Fill tank with fresh water.
10. Fill tank completely until filler valve/float
floats.
11. Add approx. 2.5 liters of coolant and mix
well.
12. Remove refractometer and pipette from
the drawer.
13. Suck up a few drops of coolant/lubricant
with the pipette.
14. Apply coolant/lubricant from the pipette
onto the measuring surface of the refrac-
tometer.

EN
MAINTENANCE WORK
14
15. Close the lid of the refractometer.
The measuring surface must be com-
pletely wetted with liquid.
16. Hold the refractometer against a light
source and look through the ocular (eye-
piece).
The read value should be between
2.5 – 3.5 %Brix.
17. Refill coolant or water, as required (steps
12 to 16).
18. Re-insert tank cover.
19. Pull filter-strap drawer to the front.
20. Turn both knobs on the right and left side
of the filter-strap drawer by 90°.
The knob must engage in the notch.
21. If required, move the filter-strap drawer
until screws on both sides are engaged in
the slotted hole. 22. Close the Cleanstream drawer.
9
7
3
1
8
6
4
2
1010
55
00
Brix % 20 °C

MAINTENANCE WORK
EN
15
4.5 Changing the Airstream filter bag
1. Disconnect hose and remove Airstream
unit from base cabinet.
2. Unscrew wing bolts on side of Airstream
unit. 3. Remove side cover. 4. Pull filter bag from hose socket.
5. Close off old filter bag with adhesive tape. 6. Slide new filter bag onto hose socket.
7. Insert/work new filter bag into provided
space.
8. Re-insert side cover and lock it with wing
bolts.
9. Connect hose with Airstream unit and re-
insert Airstream unit back into base cabi-
net.

EN
MAINTENANCE WORK
16
4.6 Changing the filter fleece
1. Fully open Cleanstream drawer. 2. Remove upper cover. 3. Unscrew wing bolts and remove side cover. 4. Fold bracket up and remove roll.
5. Mount new roll of fleece.
6. Take out waste container.
7. Guide fleece roll through. 8. Fold flap up and guide fleece through.
9. Clamp roll with adhesive tape:
▪Remove holder
▪Mount the roll until click is heard.

MAINTENANCE WORK
EN
17
10. Insert roll with adhesive tape:
11. Pull fleece downward.
12. Remove the adhesive-tape covering from
the roll.
13. Press fleece against adhesive tape. 14. Adapt the fleece to the interior contour. 15. Re-insert side cover.
16. Re-insert upper cover.
The rubber lip must seal.
17. Hand-tighten the wing bolts.
18. Re-insert waste container and shut Clean-
stream drawer.

EN
MAINTENANCE WORK
18
4.7 Changing the filter cartridge
1. Fully open Cleanstream drawer.
2. Pull up both knobs on the right and left side
of the filter-strap drawer and turn them
by 90°.3. Slide filter-strap drawer to the rear. 4. Remove tank cover.
5. Loosen filter housing with filter wrench. 6. Screw filter housing off.
7. Fill filter housing approx. 1/3 with water.
8. Insert new filter cartridge.
9. Mount filter housing again and hand-
tighten.
10. Clamp roll with adhesive tape:
▪Remove holder
▪Mount the roll until click is heard.

MAINTENANCE WORK
EN
19
11. Re-insert tank cover. 12. Pull filter-strap drawer to the front.
13. Turn both knobs on the right and left side
of the filter-strap drawer by 90°.
The knob must engage in the notch.
14. If required, move the filter-strap drawer
until screws on both sides are engaged in
the slotted hole.
15. Close the Cleanstream drawer.

EN
MAINTENANCE CONFIRMATIONS
20
5 Maintenance Confirmations
5.1 Maintenance confirmations by customer (weekly)
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test
Maintenance Date Date Date Date Date Date Date Date Date Date Date Date
Cleaning and lubrication of collet
Coolant test
Water test