Aristel AV-38 User manual

CONTENTS
CONTENTSCONTENTS
CONTENTS
GENERAL DESCRIPTION
GENERAL DESCRIPTIONGENERAL DESCRIPTION
GENERAL DESCRIPTION
INTRODUCTION 1
SPECIFICATION 2
INTRODUCTION 3
SITEREQUIREMENT 3
PCB AND CABINET LAYOUT 4
SYSTEM INTER-CIRCUIT LAYOUT...................................................................4
A6PWUA (POWER BOARD UNIT).....................................................................5
A6RGC RING GENERATOR CARD FOR A6SLU AND A6HYU CARDS............5
!A6MBUB MOTHER BOARD UNIT..................................................................6
!A6STU8 8 PORT KEY STATION CARD .........................................................8
!A6HYU 2 KEY & 6 SLT PORT HYBRID STATION CARD...............................9
!A6SLU 8 SINGLE LINE STATION PORTCARD............................................10
!A6SLC 2 PORT SINGLE LINE STATION CARD,.........................................11
!A6ELC EXPANSION LINK CARD..................................................................11
!A6TKU4 4 PORT TRUNK CARD..................................................................12
!A6TKU4R 4 PORT TRUNKS CARD WITH REVERSAL & METERING ........13
!A6MDC12 12KHZ METERING PULSE DETECTION CARD........................14
!A6VSC 2 CHANNEL VOICE SERVICE CARD .............................................14
!A6MFC MULTI FUNCTION CARD, 2 SENSORS + 2 RELAYS + 2 DOOR
PHONES..........................................................................................................15
!A6RSC RS232 CARD - 1ST RS232 INTERFACE ........................................16
!A6RSCB 2ND RS232 INTERFACE CARD .....................................................17
!A6RPC REMOTE PROGRAMMING CARD..................................................17
INSTALLATION AND WIRING......................................................................18
!AC POWER AND BATTERY BACK-UP INSTALLATION...............................18
!A6TKU4 AND A6TKU4R TRUNK CARD WIRING - CO LINES, FAX AND
POWER FAIL TELEPHONE TERMINATIONS..................................................19
!METERING PULSE DETECTION CARD INSTALLATION ON A6TKU4R CARDS
ONLY................................................................................................................20
!TELEPHONE STATION WIRING...................................................................21
!OHCA KEY STATION INSTALLATION ONLY AVAILABLE ON A6STU..........25
!A6MFC INSTALLATION OF THE DOOR PHONE, SENSOR AND SWITCH. 30
!EXTERNAL PAGING ANDMUSIC ON HOLD WIRING..................................31
!RS232 (SERIAL PRINTER OR PC) AND RPC INSTALLATION ....................32

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AV-38 INSTALLATION MANUAL
INTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
ARISTEL AV-38 Telephone System minimum configuration of 4 CO Lines + 8 Stations
can be readily expanded to 12 CO Lines + 26 Stations.
It is quite versatile and uses:
"# IAPX8088 microprocessor for it’s main processing unit.
"# Unique ARISTEL ASCII Chip “A-SERIES6A F98250000” (200 pins).
"# Additional Processor chips for tasking-sharing between the system and key
telephone.
"# Space Division Matrix for the network switching.
!#
AV38 SYSTEM MODULES
MODEL DESCRIPTION REMARK
A6408K Main Service Unit, Basic configuration of 408 Basic Unit
A6TKU4 Trunk Card (4 Ports), consisting of 4 CO Lines Expansion Card
A6TKU4R Trunk Card (4 Ports), 4 CO Lines with Line
Reversal + Metering Pulse Detection Facility Expansion Card
A6STU8 Key Station Card (8 Ports), 8 Key Stations Expansion Card
A6HYU Hybrid Station Card, 2 Key Stations + 6 Single Line
Telephones Expansion Card
A6SLU Single Line Station Card, 8 Single Line
Telephones Expansion Card
A6SLC Single Line Station Card, 2 Single Line
Telephones Expansion Card
A6RGC Ring Generator Card, provides ring for single line
telephones on A6HYU and A6SLU Optional Card
A6ELC Expansion Intercom Link Card, provides 8
additional intercom links Optional Card
A6VSC Voice Service Card, 2 60 second Voice Channels. Optional Card
A6MFC Multi Function Card 2 Door Stations + 2 Relays + 2
Sensors Optional Card
A6RSC RS232 Card, providing an RS232 serial port for
local programming, SMDR and CND Optional Card
A6RSCB RS232 Card, providing 2nd RS232 serial port for
SMDR and CND (Takes the place of the A6RPC) Optional Card
A6RPC Remote Programming Card, standard modem
2400 bps for remote programming Optional Card
WARNINGS!
This equipment MUST be installed by a licensed installer and maintained by
qualified service personnel.
The mains power lead MUST be connected before any other cabling or a
hazardous condition may occur. When servicing, disconnect all cabling
before removing the mains power lead or a hazardous condition may occur.

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SPECIFICATIONS
SPECIFICATIONSSPECIFICATIONS
SPECIFICATIONS
!#
GENERAL SPECIFICATION
CO Lines 4 ~ 12
DSS64 Consoles 1 max
Key Telephones 2 ~ 24
Single Line Telephones 2 ~ 26
Intercom Paths (Local) 1 ~ 9
Power Failure Transfer Phone (PFT) Lines 1 and 2 of each Trunk Card
Door Phones 2
Relay Switches 2
Sensor Interfaces 2
Fax Monitor Line 4 of each Trunk Card
Line Reversal 12 max
Metering Pulse Detection 12 max
RS232 for SMDR 1
Remote Programming 1
Speed Dial 700 sets
!#
ELECTRICAL & OTHER SPECIFICATIONS
Input AC Voltage 230 VAC ±15% (50/60 Hz)/0.42Amps
System 60 W
Key Telephone 2.0 W max.
SLT 0.85 W
Power
Consumption Door Phone 0.5 W
System Power Back-Up Battery 1 ~ 2 Hour (24 VDC ×6.5AH)
Key Telephone 40 Ωmax.
Door Phone 40 Ωmax.
SLT 400 Ωmax.
External Paging 600 Ωmax.
Loop
Resistance
CO Line 1.5K Ωmax.
Outgoing Dialing Tone / Pulse
Dialing Signal Intercom Dialing Tone / Pulse / Digital
Type OSPDT
Contact Rating 7A/230VAC
Relay Switch Function Door Switching, Paging, Music on Hold, …, etc.
System Dimension (mm, W×D×H) 364 ×90 ×425
Key Telephone Dimension (mm) 230L ×180W ×75H
Working Temperature 0 0C ~ 45 0C (32 0F ~ 113 0F)
Working Humidity 10% ~ 90% relative non-condensing
Switch Mode Space Division Matrix (SDM)
Control Mode 8/16 bits CPU, Registered Program

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INTRODU
INTRODUINTRODU
INTRODUCTION
CTIONCTION
CTION
This manual provides the detailed procedures for installing the ARISTEL AV-38
Key Telephone System. Read this entire section before proceedingwith the actual
installation.
Prior to installation carefully inspect all packages for evidence of damage and compare
the equipment received against equipment ordered to ensure ALL components have
been received.
SITE REQUIREMENT
SITE REQUIREMENTSITE REQUIREMENT
SITE REQUIREMENT
$# The Key System Unit (KSU) should be installed in a clean, dry and secure location
accessible only by authorized personnel. The location must have adequate
ventilation and the temperature range within 0 ~ 45o C with a 10 ~ 90%
non-condensing relative humidity.
$# The installation site should have sufficient room to mount the KSU on a wall, along
with the necessary connecting blocks and ancillary equipment. The installation site
should not be in areas subject to static electricity (eg. dry copiers, electric welders), or
vibration (eg. heavy machinery).
$# It is the customer’sresponsibility to provide a dedicated 240VAC/50Hz 10 Amp mains
power outlet. Line Isolation Units (LIUs) must be provided if an external music source
or optional external paging equipment is installed.

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PCB AND CABINET LAYOUT
PCB AND CABINET LAYOUTPCB AND CABINET LAYOUT
PCB AND CABINET LAYOUT
!#
SYSTEM INTER-CIRCUIT LAYOUT
1. AC Power Inlet.
2. AC Power Switch.
3. Power Indicator (LED Type).
4. DC Power Switch.
5. AC Power Ground (F.G.).
6. RJ11 for SLT Connection to A6SLC.
7. 2-Wire Female Connector. (For External Battery Box Connection)
8. Earth Ground (For Lightning Protection Ground) provided by M.E.N..
9. Wiring Area and the Cable Outlet.
10. RS232-1 (Female DB9) for the connection to the 1st RS232 (A6RSC).
11. RS232-2 (Female DB9) for the connection to the 2nd RS232 (A6RSCB)
Figure 1. System Inter-Circuit Layout

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!#
A6PWUA (POWER BOARD UNIT)
1. CN101 :
AC Power Inlet.
2. SW101 :
AC Power Switch.
3. LED501 :
Power Indicator.
4. SW401 :
DC Power Switch.
5. CN105 :
AC Power Earth Grounding Connection Point.
6. CN401 :
24VDC Connection Points; Left Side is (+), Right Side is (-).
7. CN402 : Backup Battery Connector.
8. CN301 : Connect to [POWER] position on A6MBUB by the cable.
9. CN801 : Connect to [SPWR] position on A6MBUB by the cable.
10. CN802 : Connect to [CN901] position on A6RGC by the cable.
!#A6RGC RING GENERATOR CARD FOR A6SLU and A6HYU CARDS
1. CN901 : 4-Wire Connector. Connect to [CN802] on the A6PWUA.
2. CN902 : 2-Wire Connector. Connect to [RING] the A6MBUB.
Figure 2. A6PWUA (Power Board Unit)
Figure 3. A6RGC (Ring Generator Card)

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!#
A6MBUB MOTHER BOARD UNIT
Figure 4. A6MBUB (Mother Board Unit)

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1. RING : 2-Wire Connector. Connect to [CN902] position on A6RGC.
2. SPWR : 2-Wire Connector. Connect to [CN801] position on A6PWUA.
3. POWER : 6-Wire Connector. Connect to [CN301] position on A6PWUA.
4. SLC : Connector for the A6SLC Card.
5. PWR1 : 4-Wire Connector for the FIRST Station Unit to be connected.
Connect to [PWR] position on A6STU8 or A6HYU or A6SLU.
6. PWR2 :
Same as [PWR1] but it is used for the SECOND Station Card.
7. PWR3 :
Same as [PWR1] but it is used for the THIRD Station Card.
8. STA1 : Connector Slot for the FIRST Station Card to be connected.
Connect to [STA] position on A6STU8 or A6HYU or A6SLU.
9. STA2 : Same as [STA1] but it is used for the SECOND Station Card.
10. STA3 : Same as [STA1] but it is used for the THIRD Station Card.
11. STU1 : Connector Slot for the FIRST Station Unit to be connected.
Connect to [STU] position on A6STU8 or A6HYU or A6SLU.
12. STU2 : Same as [STU1] but it is used for the SECOND Station Card.
13. STU3 : Same as [STU1] but it is used for the THIRD Station Card.
14. CON4 : Connect to [CON4] position on A6ELC. Required when the THIRD
Trunk Unit is installed in the system.
15. CON3 : Same as [CON4], but connect to [CON3] position on A6ELC.
16. TKU1 : Connector Slot for the FIRST Trunk Card. Connect to [TKU] position on
A6TKU4 or A6TKU4R.
17. TKU2 : Same as [TKU1], but it is used for the SECOND Trunk card.
18. TKU3 : Same as [TKU1], but it is used for the THIRD Trunk Card.
19. SW2 : Audio signal level control for both intercom and external paths. If the
THIRD Trunk Card is installed, then switches “1, 2, 3 & 4” must
be SWITCHED OFF. (Default should be ALL ON)
20. EXTMP : External Page and External Music Source connection.
21. SVR : Volume adjustment for the External Music Source.
22. MFC : Connector for the A6MFC Card.
23. MOH : Music Source selection for Music On Hold.
24. BGM : Music Source selection for Back Ground Music. (The jumper settings
for internal and external selection are the same as the Music Source).
25. RSC : Connector for the A6RSC Card as the FIRST RS232
26. BAT : 3 VDC, 180 mA/H Li-Battery to back-up the system programming data
during AC power Off. SW1 must be ON for the battery to retain memory
during power fail.
27. SW1 : To turn the memory backup Battery ON or OFF.
28. RPC : Connector for the A6RPC Card
29. LCD : Factory Use Only
30. VSC : Connector for the A6VSC.
31. U3 : System Software EEPROM.
32. CON1 : EH64 connector.
33. CON2 : Same as [CON1].
34. SLCP : Power connector for SLC card.

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!#A6STU8 8 PORT KEY STATION CARD
1. EXT : Amp Connector for Key Station Wiring
2. CON4 : Connector for the A6ELC when the THIRD Trunk Unit is installed.
3. STU : 12-Wire Connector Cable. Connect to [STU] position on A6MBUB.
4. STA : 62-Wire Connector Cable. Connect to [STA] position on A6MBUB.
5. PWR : 4-Wire Connector to [PWR] position on A6MBUB.
6. CON3 : Same as [CON4], but connect to [CON3] position on A6ELC.
Figure 5. A6STU8 8 Port Key Station Card

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!#
A6HYU 2 KEY & 6 SLT PORT HYBRID STATION CARD
1. EXT : 25-Pairs Amp connector used for Key Station and SLT wiring.
2. CON4 : Connector for the A6ELC when the THIRD Trunk Unit is installed.
3. STU : 12-Wire Connector Cable. Connect to [STU] position on A6MBUB.
4. STA : 62-Wire Connector Cable. Connect to [STA] position on A6MBUB.
5. PWR : 4-Wire Connector to [PWR] position on A6MBUB.
6. CON3 : Same as [CON4], but connect to [CON3] position on A6ELC.
Figure 6. A6HYU 2 Key & 6 SLT Station Port Hybrid Station Card

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!#
A6SLU 8 SINGLE LINE STATION PORTCARD
1. EXT : 25-Pairs Amp connector used for SLT wiring.
2. CON4 : Connector for the A6ELC when the THIRD Trunk Unit is installed.
3. STU : 12-Wire Connector Cable. Connect to [STU] position on A6MBUB.
4. STA : 62-Wire Connector Cable. Connect to [STA] position on A6MBUB.
5. PWR : 4-Wire Connector to [PWR] position on A6MBUB.
6. CON3 : Same as [CON4], but connect to [CON3] position on A6ELC.
Figure 7. A6SLU 8 Port Single Line Station Card

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!#
A6SLC 2 PORT SINGLE LINE STATION CARD,
1. CN1 : Connector for the installation of the RJ11socke.
SLT1 : The 1st Single Line Station Port. Pins 3&4 of RJ11 socket.
SLT2 : The 2nd Single Line Station Port. Pins 1&6 of RJ11 socket.
2. W1 : Earth Grounding Connection Point. Connect to [CN105] position on
A6PWUA.
3. SLC : Connect to [SLC] position on A6MBUB.
4. CN2 : Connect to [SLCP] position on A6MBUB.
!#
A6ELC EXPANSION LINK CARD
1. CON4 : 10-Pin Connector on A6MBUB, A6STU8, A6HYU and A6SLU when the
THIRD Trunk Card is installed.
2. CON3 : 20-Pin Connector on A6MBUB, A6STUB8, A6HYU and A6SLU when
the THIRD Trunk Card is installed.
NOTE:
A6ELC CARDS MUST BE INSTALLED ON ALL 8 PORT STATION CARDS
AND THE A6MBUB WHEN THE THIRD TRUNK CARD IS INSTALLED. ALSO,
ALL 4 SWITCHES (SW2) ON THE A6MBUB MUST BE TURNED OFF.
Figure 8. A6SLC 2 Port Single Line Station Card
Figure 9. A6ELC Expansion Link Card

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!#
A6TKU4 4 PORT TRUNK CARD
1. CON2 : Dual RJ11-6P6C Connector. For the connection of FAX Machine
and Power Failure Transfer Phones (PFT).
FAXM : For the FAX Machine Connection, it is paralleled with the 4th
CO Line Port and worked as FAX MONITOR function.
PFT1 : For the 1st Power Failure Telephone Connection of [CO1] Pins
3&4.
PFT2 :For the 2nd Power Failure Telephone Connection of [CO2] Pins
1&6.
2. CON1 : Dual RJ11-6P6C Connector. For the connection of CO Lines
(POTS Lines).
CO1 : For the 1stCO Line Connection. Pins 3&4.
CO2 : For the 2ndCO Line Connection. Pins 1&6.
CO3 :For the 3rdCO Line Connection. Pins 3&4.
CO4 :For the 4thCO Line Connection. Pins 1&6.
3. TKU : 50-Wire Flat Cable. Connect to [TKU] position on A6MBUB.
Figure 10. A6TKU4 4 Port Trunk Card

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!#
A6TKU4R 4 PORT TRUNK CARD WITH REVERSAL AND
METERING
1. CN1C : Connect to [CN1] position on A6MDC12 for [CO3].
CN2C :Connect to [CN2] position on A6MDC12 for [CO3].
2. CN1D : Connect to [CN1] position on A6MDC12 for [CO4].
CN2D :Connect to [CN2] position on A6MDC12 for [CO4].
3. CON2 : Dual RJ11-6P6C Connector. For the connection of FAX Machine
and Power Failure Transfer Phones (PFT).
FAXM : For the FAX Machine Connection, it is paralleled with the 4th
CO Line Port and worked as FAX MONITOR function.
PFT1: For the 1st Power Fail Telephone Connection of [CO1] Pins 3&4.
PFT2: For the 2nd Power Fail Telephone Connection of [CO2] Pins 1&6.
4. CON1 : Dual RJ11-6P6C Connector. For the connection of CO Lines (PSTN).
CO1 : For the 1stCO Line Connection. Pins 3&4.
CO2 : For the 2ndCO Line Connection. Pins 1&6.
CO3 :For the 3rdCO Line Connection. Pins 3&4.
CO4 :For the 4thCO Line Connection. Pins 1&6.
5. CN1A : Connect to [CN1] position on A6MDC12 for [CO1].
CN2A :Connect to [CN2] position on A6MDC12 for [CO1].
6. CN1B : Connect to [CN1] position on A6MDC12 for [CO2].
CN2B :Connect to [CN2] position on A6MDC12 for [CO2].
7. TKU : Connect to [TKU] position on A6MBUB.
Figure 11. A6TKU4R 4 PORT TRUNK CARD WITH REVERSAL AND METERING

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!#
A6MDC12 12KHz METERING PULSE DETECTION CARD
1. CN2 : Connect to [CN2 (A~D)] position on A6TKU4R.
2. CN1 : Connect to [CN1 (A~D)] position on A6TKU4R.
!#
A6VSC 2 CHANNEL VOICE SERVICE CARD
1. U1 : 60 Seconds Voice Chip (Flash Memory) for the 1st Voice Channel.
2. U2 : 60 Seconds Voice Chip (Flash Memory) for the 2nd Voice Channel.
3. SVR1 : To adjust the Playing Voice Volume for the 1st Voice Channel.
4. SVR2 : To adjust the Playing Voice Volume for the 2nd Voice Channel.
5. LED2 : LED Indicator will be ON while the 2nd Voice Channel is operation.
6. VSC : Connect to [VSC] position on A6MBUB.
7. LED1 : LED Indicator will be ON while the 1st Voice Channel is operation.
Figure 12. A6MDC12 12KHz Metering Pulse Detection Card
Figure 13. A6VSC 2 Channel Voice Service Card
A
A6MDCA

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!#
A6MFC MULTI FUNCTION CARD, 2 SENSORS + 2 RELAYS + 2
DOOR PHONES
1. SW1 & 2 :
Connectors for the relays.
SEN1 & 2 :Connectors for the sensors.
DOOR1 & 2 :Connectors for the door stations.
2. MFC : Connect to [MFC] position on A6MBUA.
Figure 14. A6MFC Multi Function Card, 2 Sensors+2 Relays+2 Door Phones

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!#
A6RSC RS232 CARD - 1ST RS232 INTERFACE
1. CN : Connector for the cable and DB9 socket to the main equipment housing.
PC Connected Printer Connected
2. JP4 Tx -to PC Rx -from Printer
3. JP3 Rx -from PC Tx -to Printer
4. JP2 DXR -from PC DTR -to Printer
5. JP1 DTR -to PC DXR -
From Printer
CAUTION!
CAUTION!CAUTION!
CAUTION!
A. If the system’s RS232 is connected to a PC, ALL jumpers 1-4 MUST have
PIN1 and PIN2 SHORTED.
B. If the system’s RS232 is connected to Serial Printer, ALL Jumpers 1-4
must have PIN2 and PIN3 SHORTED.
6. RSC : Connect to [RSC] position on A6MBUB.
NOTE
RS232 output must be set to send SMDR to correct RS232 port (Default RS232 1)
Fi
g
ure 15. A6RSC RS232 Card

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!#
A6RSCB 2ND RS232 INTERFACE CARD
1. CN : Connector for the cable and DB9 socket to the main equipment housing.
Same as [CN] on A6RSC but uses the second cutout on the housing
2~5. JP4~JP1 : Same as [JP4] ~ [JP1] on A6RSC.
6. RSC : Connect to [RPC] position on A6MBUB.
NOTES:
1. This card uses the position of the Remote Programming Card but is NOT suitable for
remote programming.
2. RS232 output must be set to send SMDR to correct RS232 port (Default RS232 1)
!#
A6RPC REMOTE PROGRAMMING CARD
1. RPC : Connect to [RPC] position on A6MBUB.
Figure 17. A6RPC Remote Programming Card
Figure 16. A6RSCB 2nd RS232 Interface Card

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INSTALLATION AND WIRING
INSTALLATION AND WIRINGINSTALLATION AND WIRING
INSTALLATION AND WIRING
!#
AC POWER AND BATTERY BACK-UP INSTALLATION
Figure 18. AC Power and DC Battery Back-Up Installation
CAUTION
There are Hazardous voltages present in the
Power Supply.
We recommend that the Power be switched
off before opening any covers.

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!#
A6TKU4 and A6TKU4R TRUNK CARD WIRING - CO LINES,
FAX AND POWER FAIL TELEPHONE TERMINATIONS
There are 4 CO Line Ports that canbe connected to PSTN Lines on A6TKU4 & A6TKU4R
cards.
The following table lists the trunk terminations for the three trunk cards that can be
installed.
A6TKU4
or
A6TKU4R
Position
CO1 Position CO2 Position CO3 Position CO4 Position FAXM Position PFT1 Position PFT2
Card 1 (STD) CO1 CO2 CO3 CO4 CO4 CO1 CO2
Card 2 CO5 CO6 CO7 CO8 CO8 CO5 CO6
Card 3 CO9 CO10 CO11 CO12 CO12 CO9 CO10
1. PFT1 and PFT2 can be wired as Power Failure Transfer Phones across CO1 & CO2
of each A6TKU4 and A6TKU4R card.
2. Power Failure Transfer Phone MUST be analogue Single Line Telephones.
Figure 19. A6TKU4 and A6TKU4R RJ Terminations
CO1/2 CO3/4 FAX PFT1/PFT2
CO1T
CO1R
CO2R
CO2T
NC
NC
CO3T
CO3R
CO4R
CO4T
NC
NC
PFT1T
PFT1R
PFT2R
PFT2T
NC
NC
FAXT
FAXR
NC
NC
NC
NC
CON1 CON2