ATD Tools 7380 Instructions for use

Capacity
2 Ton
4 Ton
6 Ton
8 Ton
12 Ton
12 Ton
20 Ton
20 Ton
Model Number
ATD-7380
ATD-7381
ATD-7382
ATD-7383
ATD-7384
ATD-7385
ATD-7386
ATD-7387
Model ATD-7383, ATD-7384, & ATD-7386
Model ATD-7380, ATD-7381 & ATD-7382
* Model ATD-7385 & ATD-7387 not shown
Hydraulic
Bottle Jacks
Operating Instructions & Parts Manual
ATD-7380-M0
Printed in China
ATD Tools, Inc.
160 Enterprise Drive, Wentzville MO 63385
(Short Model)
(Short Model)
© April 2016

2
SPECIFICATIONS
Save these instructions For your safety, read, understand, and follow the information provided with and on this
jack. The owner and operator of this equipment shall have an understanding of this jack and safe operating pro-
cedures before attempting to use. The owner and operator shall be aware that use and repair of this product may
require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native
language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove
fromservice immediately.Inspect before each use. Donotuse if broken, bent, crackedordamagedpartsarenoted.
Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If
the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly
upon it), immediately discontinue use until jack has been checked by an ATD Tools authorized service center. It is
-
able from manufacturer.
PRODUCT DESCRIPTION
ATD Tools Hydraulic Bottle Jacks are designed for lifting, but not sustaining, loads ranging from up to 2 tons thru
20 tons depending on the rated capacity of the jack. They can be used vertically or angled to 5 degrees from verti-
cal position. After lifting, loads must be immediately supported by appropriate means. Each model is suitable for
use in an appropriately rated and designed upright or bench press structure. These jacks are not recommended
for use in lifting or positioning houses and/or other building structures. These jacks comply with applicable ASME
/ ANSI - PALD Safety Standards.
Figure 1 - Bottle Jack Nomenclature
Model Capacity Base Size (L x W) Min. Height Max. Height
ATD-7380 2 Ton 3-3/4" x 3-5/8" 7-1/4" 13-5/8"
ATD-7381 4 Ton 4" x 3-7/8" 8" 15-3/8"
ATD-7382 6 Ton 4-1/4" x 4" 8-5/8" 16-3/4"
ATD-7383 8 Ton 4-3/4" x 4-3/4" 8-7/8" 17-5/8"
ATD-7384 12 Ton 5-1/4" x 5-1/8" 9-1/2" 18-5/8"
ATD-7385 12 Ton 5-1/4" x 5-1/8" 6" 10-5/8"
ATD-7386 20 Ton 6-1/4" x 5-7/8" 9-1/2" 18-5/8"
ATD-7387 20 Ton 6-1/4" x 5-3/4" 6-1/2" 11-1/4"
Release Valve
Saddle Extension Screw
Handle
Handle Sleeve
Carry Handle*
(*) Not available for ATD-7380,
ATD-7381 & ATD-7382
om

3
BEFORE USE
1. Verify that the product and the application are com-
patible.
2. Before using this product, read the owner's manual
completely and familiarize yourself thoroughly with
the product, its components and recognize the haz-
ards associated with its improper use.
3. Open the release valve (counter-clockwise no more
than 1/2 full turn).
4. With ram fully retracted, locate and remove the oil
then pump 6 to 8 strokes. This will help release any
pressurized air which may be trapped within the
reservoir. Ensure the oil level is just below the oil
5. Check to ensure that jack rolls freely (if so equipped)
and that the pump operates smoothly before putting
into service. Replace worn or damaged parts and
assemblieswithATDToolsauthorized replacement
parts only. (See replacement parts section)
6. Inspect before each use. Do not use if bent, broken
or cracked components are noted.
SAFETY INSTRUCTIONS OPERATION
Lifting
1. Assemble handle, ensure that spring clips align
with slots.
2. Secure the load to prevent inadvertent shifting and
movement.
3. Place vehicle in part gear.
4. Position the jack near desired lift point.
5. Close the release valve by turning it clockwise until
Note: Use the handle provided with this product or
an authorized replacement handle to ensure proper
release valve operation. When using to lift vehicle, lift
only on the manufacturer’s recommended lift points
and in accordance with the published guidelines in
your vehicle owners manual. Always use jack stands
to support the load immediately after lifting.
5. Insert and secure handle into handle sleeve. Pump
handle until saddle contacts load.
6. Raise load to desired height, then immediately
transfer the load to appropriately rated support
devices such as jack stands.
Lowering
1. Raise load enough to carefully remove jack stands.
2. Insert handle onto release valve and slowly turn
handle counterclockwise, but no more than 1/2
turn.
3. If load fails to lower:
a. Carefully transfer the load to another lifting
device and jack stands.
b. Carefully remove affected jack, and then the
jack stands. Lower the load, again by slowly
turning the release valve no more than 1/2 turn.
4. After removing jack from under the load, push ram
and handle sleeve down to reduce exposure to
rust and contamination.
t Study, understand, and follow all instructions
provided with and on this device before use.
tDo not exceed rated capacity.
tUse only on hard, level surfaces capable of
sustaining rated capacity loads.
tLifting device only.
tImmediately after lifting, support the vehicle
with appropriately rated stands
tNever work on, under or around a load sup-
ported by this device.
tFailure to heed these markings may result in
personal injury and/or property damage.
WARNING
!To avoid crushing
and related injuries:
NEVER work on,
under or around a
load supported only
by jack. ALWAYS use
adequately rated jack
stands.
WARNING
!
! SAFETY MESSAGE !
Be sure all tools and personnel are clear before
lowering load. No alterations shall be made to
this device. Only attachments and/or adapters
supplied by the manufacturer shall be used.

4
MAINTENANCE
Important: Use only a good grade hydraulic jack oil.
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of the jack and the potential for sudden and immedi-
ate loss of load. We recommend Mobil DTE 13M.
Adding oil
1. With saddle fully lowered and pump piston fully
depressed, set jack in its upright, level position.
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RLO¿OOHUSOXJ
Changing oil
For best performance and longest life, replace the
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1. With saddle fully lowered and pump piston fully
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suitable container.
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local regulations.
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Lubrication
1. A coating of light lubricating oil to pivot points, axles
and hinges will help to prevent rust and assure that
assemblies move freely.
2. Periodically check the pump piston and ram for
signs of rust or corrosion. Clean as needed and
wipe with a clean, oil soaked rag.
Note: Never use sandpaper or abrasive material on
these surfaces !
Storage
When not in use, store the jack with pump piston and
ram fully retracted.
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load • Release valve not tightly closed
2YHUORDGFRQGLWLRQ • Ensure release valve tightly closed
• Remedy overload condition
Jack bleeds off after lift • Release valve not tightly closed
2YHUORDGFRQGLWLRQ
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Remedy overload condition
• Contact ATD Tech. Service
Jack will not lower after unloading 5HVHUYRLURYHU¿OOHG 'UDLQÀXLGWRSURSHUOHYHO
Poor lift performance
• Fluid level low
• Air trapped in system (QVXUHSURSHUÀXLGOHYHO • With ram fully retracted, remove oil
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Will not lift to full extension • Fluid level low (QVXUHSURSHUÀXLGOHYHO

5
Figure 2 - Replacement Parts Illustration for Model ATD-7380, ATD-7381, ATD-7382, ATD-7383,
ATD-7384, ATD-7385 & ATD-7386
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, give part number and description. Call your distributor for
current pricing.
Item Description Part# Qty
 2LO)LOOHU3OXJ ) 
2 Handle Assembly 1
a. ATD-7380 B10200-0006
b. ATD-7381 20400-0006
c. ATD-7382 B10400-0006
d. ATD-7383 thru 7387 B21200-0006
3 Release Valve Assembly B10200-0001 1
- Manual B00000-0001 -
3
1
2

ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase,ATD Tools, Inc.will repair or replace, at its option, without
charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited
warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by contacting your distributor or point
of sale for further instructions. Please retain your proof of purchase, as it will be needed for any claim.
-
SUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2)ATD Tools, Inc.SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATIONTHEIMPLIEDWARRANTIESOF MERCHANTABILITYANDFITNESS FORAPARTICULARPURPOSE,
SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUNDAS PROVIDED
UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS
PROVIDED IN LIEU OFALLOTHER WARRANTIES, EXPRESS OR IMPLIED. (4)ANY MODIFICATION,ALTERA-
TION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT
CCOVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
have other rights which vary from state to state.
6
ATD Tools, Inc.
160 Enterprise Drive
Wentzville MO 63385

ATD Tools, Inc.
160 Enterprise Drive
Wentzville MO 63385
7
NOTES: