ATEQ F5200 Instruction manual

QUICK START MANUAL
ATEQ F5200
Version 1.01
(Photo no contractual)
Reference : MR-F5200B-U

REVISIONS OF THE ATEQ F5200 USER MANUAL
Due to continuing improvements, the information contained in this user manual, the features and design of
this device are subject to be changed without prior notice.
Edition/Revision Reference Date
Week/Year Chapters up dating
First edition MR-F5200A-U 46/2010 -----
Second edition MR-F5200B-U 05/2012 Up-dating the connectors in the
"Installation" chapter.

SAV-Uc/0650
ATEQ, THE ASSURANCE OF A COMPETENT AFTER SALES
SERVICE
THE ATEQ AFTER SALES SERVICE IS :
•a team of qualified technicians,
•a permanent telephone assistance,
•agencies close to you for faster reaction,
•a stock of spare parts available immediately,
•a car fleet for rapid intervention,
•a commitment to quality ...
THE OVERHAUL
ATEQ carries out the overhaul of your instruments at interesting prices.
The overhaul corresponds to the maintenance of the instrument (checking, cleaning, replacing of used
parts) as part of preventive maintenance.
Preventive maintenance is the best way to guarantee reliability and efficiency. It allows the
maintenance of a group of instruments in good operational order and prevent eventual break-downs.
MAINTENANCE KITS
The ATEQ After Sales Service proposes, two kits destined for the preventive maintenance of the
pneumatic circuits of instruments.
CALIBRATION
This may be carried out on site or in our offices.
ATEQ is attached to the COFRAC and delivers a certificate following a calibration.
TRAINING COURSES
In the framework of partnership with our customers, ATEQ offers two types of training in order to
optimise the usage and knowledge of our instruments. They are aimed at different levels of technician:
•method / control training,
•maintenance / upkeep training.
A TARGETED TECHNICAL DOCUMENTATION
A number of technical documents are at your disposal to allow you to intervene rapidly in the event
minor breakdowns:
•problem sheets describing and offering solutions to the main pneumatic and electronic
problems,
•several maintenance manuals.
A QUALITY GUARANTEE
The instruments are guaranteed for parts and labour in our offices:
•2 years for leak detection equipment,
•1 year for electrical tests to norms instruments,
•1 year for the accessories.
Our After Sales Service is capable of rapidly answering all your needs and queries.
We strongly recommend to send the instrument
back to ATEQ once a year for re-calibration

0650/PREFd-U
PREFACE
Dear Customer,
You have just purchased an ATEQ instrument, we thank you for the trust you have
placed on our brand. This instrument has been designed to ensure a long and
unparalleled life expectancy, and we are convinced that it will give you complete
satisfaction during many long years of operation.
In order to maximise the life expectancy and reliability of your ATEQ instrument, we
recommend that you install this instrument on a secured workbench and advise you to
consult this manual in order to familiarise yourself with the functions and capabilities of
the instrument.
Our ATEQ After Sales Service centre can give you recommendations based on your
specific operation requirements.
ATEQ

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Quick start manual
TABLE OF CONTENTS
TABLE OF CONTENTS..................................................................................................1
PREAMBLE ....................................................................................................................2
1. DEFINITION OF THE ATEQ F5200 ....................................................................................................2
2. MEASUREMENT CHARACTERISTICS..............................................................................................2
3. THE MAIN TYPES OF MEASUREMENT............................................................................................3
4. THE THREE TYPES OF TEST ............................................................................................................3
5. MEASUREMENT CYCLE ....................................................................................................................3
INSTALLATION ..............................................................................................................4
1. APPEARANCE OF THE ATEQ F5200................................................................................................4
2. ELECTRICS CONNECTORS ..............................................................................................................4
3. PNEUMATICS CONNECTORS...........................................................................................................7
4. PNEUMATIC SUPPLY.........................................................................................................................7
USER INTERFACES.......................................................................................................8
1. LCD DISPLAY AND NAVIGATION.....................................................................................................8
2. CYCLE KEYS ......................................................................................................................................8
3. QUICK CONNECTORS .......................................................................................................................8
STARTING UP AND ADJUSTMENTS............................................................................9
1. MAIN MENU.........................................................................................................................................9
2. TEST MENU.........................................................................................................................................9
3. TEST TYPE........................................................................................................................................10
4. PROGRAMS MANAGEMENT...........................................................................................................10
5. PARAMETERS ..................................................................................................................................11
6. START AND STOP A MEASUREMENT CYCLE..............................................................................12
7. PASSWORD ......................................................................................................................................12
CONFIGURATION MENU.............................................................................................13
1. EXTENDED MENUS..........................................................................................................................13
2. SPECIAL CYCLES ............................................................................................................................14
3. OTHERS MENUS ..............................................................................................................................14
ACCESSORIES AND CHARACTERISTICS.................................................................15
1. ACCESSORIES FITTED WITH THE DEVICE...................................................................................15
2. ACCESSORIES IN OPTION..............................................................................................................15
3. TECHNICAL CHARACTERISTIC OF THE F5200............................................................................15
ERRORS AND FAULTS ...............................................................................................16
1. ERROR MESSAGES .........................................................................................................................16
2. IN CASE OF OPERATION DOUBT ..................................................................................................16
INDEX ...........................................................................................................................17
Due to continuing improvements, the information contained in this user manual,
the features and design of this device are subject to be changed without prior
notice.

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PREAMBLE
1. DEFINITION OF THE ATEQ F5200
The ATEQ F5200 is a compact
air/air leak detector used to test the
air-tightness of parts. The method
used is based on the measurement
of a small variation or drop in
differential pressure between the test
and reference parts, when both are
filled to an identical pressure.
TEST
PART
REFERENCE
PART
DIFFERENTIAL
SENSOR
PIEZO
SENSOR
TEST
PRESSURE
2. MEASUREMENT CHARACTERISTICS
2.1. PRESSURE DROP MEASUREMENT
RANGE ACCURACY RESOLUTION
Maximum
0 – 50 Pa +/- (2,5% of the pressure + 1 Pa) 0,01 Pa
0 – 500 Pa +/- (2,5% of the pressure + 1 Pa) 0,1 Pa
0 – 5000 Pa +/- (2,5% of the pressure + 10 Pa) 1 Pa
2.2. TEST PRESSURE MEASUREMENT
RANGE ACCURACY RESOLUTION
Maximum
F.S. = 75 mbar* +/- (1,5% of the pressure+ 0,2 hPa) 0,1 % F.S.
F.S. < 0,3 bar +/- (1,5% of the pressure + 1 hPa) 0,1 % F.S.
0,3 ≤F.S. ≤1 bar +/- (1,5% of the pressure + 3 hPa) 0,1 % F.S.
1 < F.S. ≤5 bar +/- (1,5% of the pressure + 7.5 hPa) 0,1 % F.S.
5 < F.S. ≤10 bar +/- (1,5% of the pressure + 15 hPa) 0,1 % F.S.
10 < F.S. ≤20 bar +/- (1,5% of the pressure + 30 hPa) 0,1 % F.S.
* Specific (relative)
F.S. = Full scale.

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3. THE MAIN TYPES OF MEASUREMENT
Direct measurement, indirect measurement and sealed component measurement.
These three methods apply to measurements taken both under pressure and in vacuum
conditions.
The configuration is determined by the application and must be carried out prior to the
use of the instrument.
4. THE THREE TYPES OF TEST
Test with reference: measurement of a pressure
variation between a test part and a reference part.
TEST
PART
REFERENCE
PART
DIFFERENTIAL
SENSOR
Test without reference: measurement of a
variation in pressure between a test part and a
sealing connector on the reference side.
TEST
PART
CAP
DIFFERENTIAL
SENSOR
Test with central zero: test of two parts at the
same time. One part is connected to the test side
and the other to the reference side.
TEST
PART
DIFFERENTIAL
SENSOR
TEST
PART
5. MEASUREMENT CYCLE
FILL STABILIZATION TEST DUMPWAIT
The measurement cycle consists of 5 phases:
1 2 3 4 5
Start Coupling
time Fill time Stabilization time
Test
time
Dump
time
Cycle
end

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INSTALLATION
See the manuals CDROM for further information.
1. APPEARANCE OF THE ATEQ F5200
2. ELECTRICS CONNECTORS
2.1. ON/OFF SWITCH
The ATEQ F5200 is running under a voltage between 100 and 240 V AC.
I : ON / O : OFF.
2.2. USB CONNECTOR (FRONT FACE)
Allows the connection of various elements USB
compatible (mouse, keyboard, memory etc.).
2.3. J9 ETHERNET CONNECTOR
Ethernet connector for connecting the device into an
Ethernet network (TCP / IP protocol).

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2.4. J1 CONNECTOR OUTPUT CODES /ANALOGUES
1 2 3 4 5 6 7 8 9 10111213141516
Output codes / Analog
outputs / temperature sensor.
PIN 1 COMMON (outputs 1, 2, 3) + 24 V DC
PIN 2 Output n°1, open collector
PIN 3 Output n°2, open collector
PIN 4 Output n°3, open collector
PIN 5 COMMON (outputs 4, 5, 6) + 24 V DC
PIN 6 Output n°4, open collector
PIN 7 Output n°5, open collector
PIN 8 Output n°6, open collector
OUTPUT
CODES
24V DC
100mA Max
Outputs
PIN 9 12V Sensor power supply
PIN 10 0V Sensor power supply
PIN 11 SENSOR n°1 input
PIN 12 SENSOR n°2 input
TEMP°
SENSORS
PIN 13 Analogue outputs n°1
PIN 14 COMMON (analogue output 1)
PIN 15 Analogue output n°2
PIN 16 COMMON (analogue output 2)
ANALOGUE
OUTPUTS
24 V DC
8
7
6
5
4
3
2
1
0,1 A max
Charge / Load
Obligatory
diode for an
inductive load.
2.5. J3 CONNECTOR I/O ALL OR NOTHING
1 2 3 4 5 6 7 8 9 10111213141516
Inputs / All or nothing outputs.
Pin Standard mode Compact mode
1 Input 1 Reset Input 1 Reset
2 Common (+ 24 V) Common (+ 24 V)
3 Input 2 START Input 2 START
4 Common (+ 24 V) Common (+ 24 V)
5 Input 3 Program selection Input 3 Program selection
6 Input 4 Program selection Input 4 Program selection
7 Input 5 Program selection Input 5 Program selection
8 Input 6 Program selection Input 6 Program selection
9 Input 7 Program selection Input 7 Program selection
INPUTS
(Activating by
24 V DC)
Common
+ 24 V = 0,3 A
maxi
10 Floating common output Floating common output
11 Output 1 Pass part Output 1Pass part cycle 1
12 Output 2 Test error Output 2 Fail part cycle 1 + alarm
13 Output 3 Reference error Output 3 Pass part cycle 2
14 Output 4 Alarm Output 2 Fail part cycle 2 + alarm
15 Output 5 End of cycle Output 5 End of cycle
16 0 V 0 V
DRY CONTACT
OUTPUTS
60V AC / DC Max
200mA Max
The compact mode is a software function which is activated in the CONFIGURATION /
CHANGE I/O / OUTPUT menu.
2.5.1. J3 Connector program selection
The various test programs can be selected individually depending on the inputs
combination of this connector.

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2.5.2. J3 Connector programmable input
Input 7 of this connector can be configured to start the desired function. The functions
which can be programmed and available on this input are all the specials cycle:
2.6. J5 CONNECTOR REMOTE CONTROL (OPTION)
2
1
4 3
Used for connection of an intelligent remote control (M12 female
connector).
2.7. J6 CONNECTOR DEVICENET INPUT (OPTION)
2 1
4
3
5
Reserved for ATEQ network
Used for communication with other ATEQ instruments (M12 male
connector).
2.8. J7 CONNECTOR DEVICENET OUPUT (OPTION)
2
1
4 3
5
Reserved for ATEQ network
Used for communication with other ATEQ instruments (M12 female
connector).
2.9. J8 CONNECTOR RS232 OR PROFIBUS OR EXTERNAL SCREEN
1
5
96
Enables the connection of a printer, bar code reader, PC
and memory module.
PIN 1 Not used PIN 4 Not used PIN 7 RTS request to send
PIN 2 RXD data input PIN 5 Earth/Ground PIN 8 CTS clear to send
PIN 3 TXD data output PIN 6 Not used PIN 9 Not used

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3. PNEUMATICS CONNECTORS
The automatics connectors or installed on the rear side.
3.1. AUTOMATIC CONNECTOR AAND B(OPTION)
To drive pneumatics caps.
3.2. PNEUMATICS TEST OUTPUTS
These outputs enable parts to be connected (test, reference). The pressurization output
is used for the addition of ATEQ accessories (Y valve).
Inputs / Outputs on the rear side of the F5200:
Test output T
Pressurization output
Reference output R
4. PNEUMATIC SUPPLY
Air supply is via the filter located on the rear panel of the
instrument.
The air must be clean and dry.
The supply pressure must always be between 4 and 8 bar (400
kPa and 800 kPa).

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USER INTERFACES
See the manuals CDROM for further information.
1. LCD DISPLAY AND NAVIGATION
Used to display measurements and
adjustable parameters.
This screen is a touch screen, to access to
the different menus, make a slight pressure
on the screen with your finger.
Do not use objects, failing to destroy
irreparably.
Different screens are available to display the
results. To scroll the windows, drag with
your finger from the left to the right or vice
versa.
Note: to return directly to the main menu, press and hold the Arrow
key.
2. CYCLE KEYS
KEYS FUNCTION KEYS FUNCTION
START key
Start a measurement
cycle
RESET Key
Current measurement
cycle stop
3. QUICK CONNECTORS
One quick connector may be mounted on the front panel of the
instrument.
This connector is to check the the calibration. It's used to check the
test circuit and enables, by use of a calibrated leak, calculation of the
equivalent pressure drop.
As this connector is part of the measurement circuit, all its
connections must be air tight.

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STARTING UP AND ADJUSTMENTS
1. MAIN MENU
The main menu allows accessing to the different managing menu of the device.
Back to previous
menu (to return
directly to the main
menu, press and
hold the Arrow key)
Password
configuration
Measurement
head
management
menu access
Service menu
access
Configuration
menu access
Save results,
parameters or
configuration
menu
Special cycles
menu access
This menu is available by pressing the "Settings" button.
2. TEST MENU
The test menu (or window) is the window displayed during a measurement cycle.
Menus
access
8 last results
no test
Pass part
Fail part
Alarm
Cycle progress
bar graph
Test widow display.
Background color is
corresponding with
the test result.
No test
Pass part
Fail part
Alarm
Différents windows
are available, see
"Display types".
Current head
name
Device
name
Test main
parameters
displaying
Test program creation, run program number or parameters adjust: see the manuals
CDROM for further information.

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3. TEST TYPE
Test type selection: four tests types are available:
¾Leak test (LEAK),
¾Pressure (BLOCKAGE),
¾Desensitized test (DESENTIZED),
¾Operator test (OPERATOR).
4. PROGRAMS MANAGEMENT
4.1. LEAK TEST PROGRAM CREATION
In the test menu, press the PARAM key.
Select the program number to create.
Then select the LEAK test type.
The parameters menu is displayed, access at each
parameter by pressing the corresponding key and by
using the numerical keyboard, enter the values and
validated by ENTER. Press the "RETURN" key to back
to the test menu.
4.2. CURRENT PROGRAM SELECTION
From the test menu, press the PROG key.
The programs list is displayed; the current program
appears in yellow key.
Select the new current program by pressing the
corresponding key, the color changes and becomes
yellow. Press the "RETURN" key to back to the test
menu.

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5. PARAMETERS
Main parameters to configure: see the manuals CDROM for further information.
Fill time: Time to fill the part to the test pressure.
Stabilization time: Time to equalize the pressure between the TEST and
REFERENCE components.
Test time: Leak measurement time, it depends of the reject level value
and the work mode programmed.
Dump time: Time to back the part to the atmospheric pressure. Dump
time by default is zero.
Pressure unit: Pressure unit (bar, mbar, PSI, Pa, kPa, MPa).
Maximum fill: Maximum level of the fill pressure.
Minimum fill: Minimum level of the fill pressure.
Fill instruction:
Test pressure that the device will automatically regulate.
Remind: the input pressure must be at least greater than
100 kPa (1 bar) of the test pressure.
Reject unit : Leak unit displayed. If a flow unit is selected, two
parameters are added.
Test reject: Level for the test part is fail.
Reference reject:
Level for the reference part is fail (possible problem on
this part).
Note: when the reference reject value is 0, the device takes
into account the absolute value of the symmetrical test
reject.
Functions :
Extended parameters access menu, that must be
activated in the CONFIGURATION then EXTENDED
MENUS menu.
Note: if no extended parameter has been activated from
these menus, the FUNCTION menu is empty.
Edition, duplication, deletion or copy of a test program, program number to start:
see the manuals CDROM for further information.

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6. START AND STOP A MEASUREMENT CYCLE
Press the START key to launch the measurement cycle.
Press the RESET key to stop the current measurement. The "READY"
message indicates that the device is waiting for a new test cycle.
7. PASSWORD
The password gives or locks
access to the device.
The default identifier is admin;
and its password is admin.
The administrator can select
different rights following the
user. See the "User rights"
menu.
We invite the administrator to
create all the different
accounts for each user with
the corresponding rights.
The "Unsecure time" parameter is the time while the access is available for the selected
user, when this time is up, the locking will be on and the user must type its password
again to enter parameters.