ATEQ D6 Series User manual

D6/ERD6 Series – Profibus
Manual

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Table of Contents
Safety advisory / Warranty
Good practices and safety instructions..........................................................................................3
Preamble
Introduction .................................................................................................................................4
Basic notions................................................................................................................................5
Hardware installation
Hardware configuration................................................................................................................7
Configuration of the ATEQ device (slave)
Setup of the station number.........................................................................................................9
Setup of the Profibus configuration mode...................................................................................10
Configuration of the master
Installation of the Profibus module............................................................................................. 11
Configuration files ...................................................................................................................... 12
Selection of the master board..................................................................................................... 13
Setup of the Station Address....................................................................................................... 14
Setup of the Profibus configuration modes ................................................................................. 15
Functional description of an ATEQ device
Introduction ...............................................................................................................................20
Configuration .............................................................................................................................29
Cycle .......................................................................................................................................... 54
Results ....................................................................................................................................... 59

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ATEQ Manufacturer Plants –Measurement Solution, Global Leader
ATEQ
15, rue des Dames, Z.I.
78340 LES CLAYES-SOUS-BOIS
FRANCE
info@ateq.com
ateq.com
T.: +33 1 30 80 1020
F.: +33 1 30 54 1100
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JAPAN
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T.: +81 566-84-4670
F.: +81 566-84-4680
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Shanghai
CHINA
shanghai@ateq.com.cn
ateq.com.cn
T.: +86 21 6763 9508
F.: +86 21 6763 9528
ATEQ SYSTEMS ANALYSIS TAIWAN CO.,
LTD.
NO. 3, LAN 223, San Jia Dong Street
40642, TAICHUNG
TAIWAN
ateqtaiwan@ateq.com.tw
ateq.com.tw
T.: +886 4 2437 5278
F.: +886 4 2437 3675
ATEQ CORP.
35980 Industrial Road Suite L
Livonia MI 48150
UNITED STATES
leaktest@atequsa.com
atequsa.com
T.: +1 734-838-3100
F.: +1 734-838-0644
We continuously work on improving our products. This is why inforamtion contained in this manual,
the device and the technical specifications may be modified without prior notification.
Pictures and figures in this manual are non contractual

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Safety advisory / Warranty
GOOD PRACTICES AND SAFETY INSTRUCTIONS
Safety recommendations
If the device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground with a good
link to the ground, to protect against electric hazard or electrocution.
It is dangerous to change the status of the outputs.
They can control power actuators or other equipment (mechanical, pneumatic, hydraulic, electrical or
other) which can cause serious personal injury and damage to surrounding material.
For safety and quality measurement reasons, it is important, before powering on the device, to ensure
that it is air supplied with a minimum operating pressure (0.6 MPa ± 15%).
Recommendations for the test environment
Keep the test area as clean as possible.
Recommendations for operators
ATEQ recommends that the operators who use the devices have training and a level of qualification
that correspond to the job to perform.
General recommendations
—
Read the user manual before using the device.
—
All electrical connections to the device must be equipped with safety systems (fuses, circuit
breakers, etc.) adapted to the needs and in accordance with the applicable standards and rules.
—
To avoid electromagnetic interference, electrical connections to the device must be shorter than 2
meters.
—
Power supply plug must be grounded.
—
Disconnect the device from the mains before performing any maintenance work.
—
Shut off the compressed air supply when working on the pneumatic assembly.
—
Do not open a connected device.
—
Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under maximum safety
conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any accident related to
a misuse of the measuring instrument, the workstation or non-compliance of the installation with
safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their instruments that
is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or electrical) of the
device done without their written consent.

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Preamble
INTRODUCTION
This manual intends to help you for the configuration and the use of your ATEQ D6/ERD6 device on
the Profibus network.
For more information on your ATEQ equipment, refer to the Quick Start Manual.

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BASIC NOTIONS
The numerical values used in the ATEQ device are coded on a Long format.
ATEQ devices are configured in Little Endian format. It means that the Least Significant Byte is sent
first on the network.
Word
A word is a 16-bit data. It is coded with two bytes (8bits):
—
The first byte is the Least Significant Byte ( LSB )
—
The second byte is the Most Significant Byte ( MSB )
Example of a word:
Reminder: “h” indicates a hexadecimal code, “(d)” indicates a decimal code.
Long format (Signed Double word)
A Long format data is coded with two words (of 16 bits).
In the memory range of the ATEQ device or when they are transmitted, both words are coming in the
following order:
—
The first word is the least significant word
—
The second word is the most significant word
—
Example of a Long format:
Address value
All address values are treated with the Long format.
Example –address of the “millibar” unit in the Unit table (see Unit table):

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Numerical value
All the numerical values are treated with the Long format with fixed comma (10-3).
Thus, their value is expressed in thousandths of unit. So, this value must be multiplied by 1000 to get
the value in units.
For example, a value of 207055 represents 207.055. So, any numerical value must be divided by 1000
to get the real value:
—
207.055 = 207055 ÷ 1000
Example –Pressure:
Negative numerical value
All the negative numerical values are treated with Signed long format with fixed comma (10-3).
Thus, they must be multiplied by 1000 to get the value in units.
Example –Leak value (signed long):

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Hardware installation
HARDWARE CONFIGURATION
Connect your ATEQ equipment to the Profibus fieldbus using its Profibus connectors and compatible
cables.
Your device has a Profibus internal board and one Profibus connectors.
The Profibus internal board is located inside your device. Only one version is available:
—
COMX 100
You can see the version installed using your user interface (see Identification of the version of the
Profibus module).
Your device has one Profibus type connectors.
For more information on your ATEQ equipment, refer to the Quick Start Manual.
Profibus connector
Standard connection RS232 protocol.

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Wiring instructions
Profibus Cabling
Pin 1
PE (Ground)
Pin 6
VP (Power Supply)
Pin 2
Not Connected
Pin 7
Not Connected
Pin 3
Data Line A
Pin 8
Data Line B
Pin 4
CNTR –A (Repeater Control Signal)
Pin 9
Not Connected
Pin 5
DGND (Data Reference Potential)
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
390 Ω
110 Ω
390 Ω
390 Ω
110 Ω
390 Ω

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Configuration of the ATEQ device
(slave)
Use this procedure to configure your device.
This configuration can be done with the front panel of your ATEQ device or with the ATEQ Fieldbus
Configurator software.
SETUP OF THE STATION NUMBER
The station number must be the same on slave and master.
From the ATEQ device
From the MAIN MENU screen of your ATEQ
device:
➢CONFIGURATION
➢AUTOMATISM
➢FIELDBUS
➢ADDRESS
From the ATEQ Fieldbus Configurator software

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SETUP OF THE PROFIBUS CONFIGURATION MODE
Five configuration modes are available according to the bytes number available:
Mode number
Configuration mode
Use
5
Standard mode (normal)
For the inputs/outputs, real time measurements, the
live cycle results and parameters management
4
Standard less mode
For the inputs/outputs, real time measurements, the
live cycle results and parameters management
3
Medium more mode
For the inputs/outputs, the real time measurements,
the live cycle results and parameters management
2
Medium mode
For the inputs/outputs and the real time
measurements
1
Light mode
For the digital inputs/outputs
Configuration modes according to bytes number available
Memory
range
Mode number and bytes available
Functions available
(5)
32
Bytes /
64
words
(4)
32
Bytes /
32
words
(3)
32
Bytes /
16
words
(2)
32
bytes
(1)
16
bytes
00h-0Fh
X
X
X
X
X
Inputs/outputs
10h-1Fh
X
X
X
X
Real time measurements
20h-3Fh
X
X
X
Exchange zone: cycle result reading or 5
parameters management
40h-5Fh
X
X
Exchange zone: cycle result reading or 10
parameters management
60h-9Fh
X
Exchange zone: cycle result reading or 20
parameters management
From the MAIN MENU screen of your ATEQ device:
➢CONFIGURATION
➢AUTOMATISM
➢FIELDBUS
➢ACCESS

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Configuration of the master
INSTALLATION OF THE PROFIBUS MODULE
Identification of the version of the Profibus module
You can identify the hardware configuration using your ATEQ device or using a fieldbus configuration
software.
For the installation and configuration of the Profibus module, you have to select the component that
corresponds to the firmware (see Configuration files).
From the ATEQ device
From the MAIN MENU screen of your
ATEQ device:
➢
SERVICE
➢
FIELDBUS
The Hilscher firmware version is
displayed in the FIRMWARE parameter.
From the ATEQ Fieldbus Configurator software
Connect your PC to the RS232 connector of your ATEQ device.
Run the ATEQ Fieldbus Configurator software:
The Hilscher firmware version is displayed in the FIRMWARE parameter.

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CONFIGURATION FILES
Configuration files to use for the configuration of the master instrument.
Profibus hardware and software compatibilities
The table below gives the configuration file to use according to the hardware reference of the Profibus
internal board of your ATEQ device (Hilscher hardware reference).
Device
software
Fieldbus
Software
Hilscher
Firmware
Config Files
Hilscher Hardware
Ref
≥ 1.324
> 2.104
2.7.2
HIL_7501.GSD (09/03/2000)
COMX 100
In all cases, use the HIL_7501.GSD configuration file and the COM_DPS module name, even if the
COMX 100XXDP/DPS module is used.

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SELECTION OF THE MASTER BOARD
The screenshot used in this section correspond to the Sycon.net from Hilscher software.
Nevertheless, you may use your own software to configure the master.
From the Device Assignment screen, select the master card:

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SETUP OF THE STATION ADDRESS
The screenshot used in this section correspond to the Sycon.net from Hilscher software.
Nevertheless, you may use your own software to configure the master.
Select the Station Table Settings screen to set up the Station Address:

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SETUP OF THE PROFIBUS CONFIGURATION MODES
Five configuration modes are available according to the bytes number available (see Configuration of
the ATEQ device (slave)).
Setup of the Standard mode (normal)
The parameters configuration must be like the following ones:
—
32 bytes input con (IB) : module 1.
—
64 words input con (IW) : module 2.
—
32 bytes output con (OB) : module 3.
—
64 words output con (OW) : module 4.

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Setup of the Standard less mode
The parameters configuration must be like the following ones:
—
32 bytes input con (IB) : module 1.
—
32 words input con (IW) : module 2.
—
32 bytes output con (OB) : module 3.
—
32 words output con (OW) : module 4.

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Setup of the Medium more mode
The parameters configuration must be like the following ones:
—
32 bytes input con (IB) : module 1.
—
16 words input con (IW) : module 2.
—
32 bytes output con (OB) : module 3.
—
16 words output con (OW) : module 4.

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Setup of the Medium mode
The parameters configuration must be like the following ones:
—
32 bytes input con (IB) : module 1.
—32 bytes output con (OB) : module 2.

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Setup of the Light mode
The parameters configuration must be like the following ones:
—
16 bytes input con (IB) : module 1.
—16 bytes output con (OB) : module 2.
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