Avdel 0749 mkii type User manual

PA Avdel

An Acument

Global Technologies Company

Instruction Manual

Pass onto user to read and keep for reference

Hydro-Pneumatic Power Tool

0749 MkII type

07498 - 07494 - 07495

I n s t r u c t i o n M a n u a l

0749 MkII type

07498 - 07494 - 07495

Hydro-Pneumatic Power Tool

Pass onto user to read and keep for reference

0749

TYPE

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

SPECIFICATIONS FOR



0749



TYPE

TOOL

AIR PRESSURE

■

Minimum - Maximum

■

4.8 - 7 bar

70 - 100 lbf/in

FREE AIR VOLUME REQUIRED

■

@ 5.5 bar / 80 lbf/in

■

3.5 litres

.12 ft

STROKE

■

07498 Minimum

■

24.13 mm

.950 in

07494 & 07495 Minimum

■

15.9 mm

.625 in

PULL FORCE

■

@ 4.8 bar / 70 lbf/in

■

10.91 kN

2450 lbf

CYCLE TIME

Approximately

■

1.5 seconds

NOISE LEVEL

Less than

•

70 dB(A)

WEIGHT

Without nose equipment

■

2.7 kg

6 lb

VIBRATION

Less than

■

2.5 m/ s2

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 4.8 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in23.5 litres .12 ft3

STROKE 07498 Minimum 24.13 mm .950 in

07494 & 07495 Minimum 15.9 mm .625 in

PULL FORCE @ 4.8 bar / 70 lbf/in210.91 kN 2450 lbf

CYCLE TIME Approximately 1.5 seconds

NOISE LEVEL Less than 70 dB(A)

WEIGHT Without nose equipment 2.7 kg 6 lb

VIBRATION Less than 2.5 m/s2

S P E C I F I C A T I O N S F O R 0 7 4 9 T Y P E T O O L

CONTENTS

SAFETY

eneral



Specific to Type of Tool



INTENT OF USE

General



07498 Tool Dimensions / Selection



4-5

07494 Tool Dimensions / Selection



07495 Tool Dimensions / Selection



PUTTING INTO SERVICE

Air Supply



Operating Procedure



Accessories



NOSE ASSEMBLIES

SERVICING

PRIMING



07498 Fitting/Servicing/Components



10-11



07494 Fitting/Servicing/Components



12-13



07495 Fitting/Servicing/Components



12-13

Regular Servicing - Service Kit



14-15

Maintenance



15-17

General Assembly & Parts List



18-19

Priming Oil Details



FAULT DIAGNOSIS



Fault Diagnosis Table



Priming Procedure



S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

General 2

Specific to Type of Tool 3

General 4

07498 Tool Dimensions / Selection 4-5

07494 Tool Dimensions / Selection 6

07495 Tool Dimensions / Selection 7

Air Supply 8

Operating Procedure 8

Accessories 9

07498 Fitting/Servicing/Components 10-11

07494 Fitting/Servicing/Components 12-13

07495 Fitting/Servicing/Components 12-13

Regular Servicing - Service Kit 14-15

Maintenance 15-17

General Assembly & Parts List 18-19

Priming Oil Details 20

Priming Procedure 20

Fault Diagnosis Table 21

O N T E N T S

AFETY

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

0 DO NOT USE OUTSIDE THE DESIGN INTENT.

0 DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

IT ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

IT THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE "HEALTH AND SAFETY AT

WORK ETC. ACT 1974" APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

IT ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

IT ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

A F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494

AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

IT IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE

VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED

UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S)

WORKING IN THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED 'IN AIR'. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

IT TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC... IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494

AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE

VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED

UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S)

WORKING IN THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

N TEN T OF USE

The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers run

from 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.

The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available

(see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a nose

assembly.

The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498-

00200 are on the general assembly and part list page 18 and 19.

07498 TOOL

SELECTION

NAME & HEAD

FASTENER

MATERIAL/ DETAIL

NOSE TIP TYPE

NOSE (see

A (mm)

drawing

B(mm)

opposite for

A (in)



B (in)

A & Ei)

NOSEASSY PAWN°

COMPETE

TOOL PART N°

AVER

1 /

Al. Alloy

Standard

3.3

.130

2.4

07490-00900

07498-00001

Snap head

Al. Alloy

Extended

12.9

.510

2.3

07490-01000

07498-00002

& 120° csk

Steel

Standard

3.3

..130

2.4

07490-01600

07498-00008

head except

3 mm

Al. Alloy

Standard

3.3

.130

2.4

07490-01400

07498-00006

07498-00024

5/32"

Al. Alloy

Standard

3.3

.130

2.4

07490-01600

07498-00008

large flange

Al. Alloy

Extended

11.4

.450

2.3

07490-01700

07498-00009

only.

Steel

Standard

3.3

..130

2.4

07498-06300

07498-00015

Al. Alloy

Standard

3.3

.130

2.4

07498-06300

07498-00015

Al. Alloy

Extended

10.0

.395

2.4

07498-06400

07498-00016

Al. Alloy

11 flange

Standard

4.1

.162

2.4

07498-06600

07498-00024

Steel

Standard

3.3

.130

2.4

07490-04900

07498-00026

1 /

Al. Alloy

Standard

3.6

.140

2.4

07612-02000

07498-00007

AVDEL

1 /

Al. Alloy

Standard

IV NJ NJ IV Cs

)

IV NJ

NJ NJ

42.-

12.-

.100

2.2

07344-02300

07498-00005

Snap head

Al. Alloy Oversize

Standard

.100

2.2

07344-02900

07498-00028

& 100° csk

Stainless Steel

Standard

.130

2.2

07344-02100

07498-00003

& 120° csk

Titanium

Standard

.130

2.2

07344-02100

07498-00003

Al. Alloy

Standard

.100

2.2

07344-02600

07498-00012

Al. Alloy Oversize

Standard

.100

2.2

07344-03000

07498-00029

Stainless Steel

Standard

.130

2.2

07344-02400 07498-00010

Titanium

Standard

.130

2.2

07344-02400 07498-00010

3/16"

Al. Alloy

Standard

.100

2.2

07498-04000

07498-00019

Al. Alloy

Oversize

Standard

.100

2.2

07498-04100 07498-00030

Stainless Steel

Standard

.093

2.8

07490-02500

07498-00017

Titanium

Standard

.093

2.8

07490-02500

07498-00017

M.B.C.

1 /

Al. Alloy

Standard

4.7

CP.

CT CT CT

—

. —

. Cr•

—

. —

. Cr•

Cr•

.185

2.4

07498-06700

07498-00051

Universal head

Al. Alloy Oversize

Standard

4.8

.190

2.2

07498-07000

07498-00054

& 100° csk

Stainless Steel

Standard

4.7

185

2.4

07498-02400

07498-00045

Al. Alloy

Standard

4.9

.192

2.4

07498-06800

07498-00052

Al. Alloy Oversize

Standard

4.9

.192

2.4

07498-07100

07498-00055

Stainless Steel

Standard

4.9

.192

2.2

07498-02500

07498-00046

Al. Alloy

Standard

5.0

.196

2.4

07498-04300

07498-00053

Stainless Steel

Standard

5.0

.196

2.4

07498-02600

07498-00047

AVDEL SR

1 /

Al. Alloy

Standard

3.3

.130

2.4

07490-00900

07498-00001

Raised head

Copper

Standard

3.3

.130

2.4

07490-00900

07498-00001

& 120° csk

Copper Nickel Al.

Standard

3.3

.130

2.4

07490-00900

07498-00001

Al. Alloy

Standard

3.3

.130

2.4

07490-01600

07498-00008

Copper

Standard

3.3

.130

2.4

07490-01600

07498-00008

Copper Nickel Al.

Standard

3.3

.130

2.4

07490-01600

07498-00008

3/16"

Al. Alloy

Standard

3.3

.130

2.4

07498-03900

07498-00004

Copper

Standard

3.3

.130

2.4

07498-03900

07498-00004

Copper Nickel Al.

Standard

3.3

.130

2.4

07498-03900

07498-00004

1 / 4"

Al. Alloy

Standard

3.3

.130

2.4

07490-04900

07498-00026

T-LOK

4.3 mm

Steel

Standard

3.3

.130

2.4

07498-06300

07498-00015

Snap head

Steel

Extended

10.0

.395

2.3

07241-07500

07498-00014

Steel

Standard

3.3

.130

2.4

07498-06300

07498-00015

Steel

Extended

10.0

.395

2.3

07241-07500

07498-00014

'RR

3/16"

Al. Alloy

Standard

4.1

.160

2.4

07498-02000

07498-00058

Al. Alloy

Standard

4.0

.156

3.9

07498-01100

07498-00059

The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers run

from 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.

The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available

(see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a nose

assembly.

The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498-

00200 are on the general assembly and part list page 18 and 19.

IN T E N T O F U S E

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

L/flange

Steel

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Stainless Steel

Al. Alloy

Copper

Copper Nickel Al.

Al. Alloy

Copper

Copper Nickel Al.

Al. Alloy

Copper

Copper Nickel Al.

Al. Alloy

Steel

Al. Alloy

AVEX

Snap head

& 120°csk

head except

07498-00024

large flange

only.

AVDEL

Snap head

& 100°csk

& 120°csk

M.B.C.

Universal head

& 100°csk

AVDEL SR

Raised head

& 120°csk

T-LOK

Snap head

TLR

1/8

3 mm

5/32

3/16

1/4

1/8

5/32

3/16

1/8

5/32

3/16

1/8

5/32

3/16

1/4

4.3 mm

3/16

1/4

07498-00001

07498-00002

07498-00008

07498-00006

07498-00008

07498-00009

07498-00015

07498-00016

07498-00024

07498-00026

07498-00007

07498-00005

07498-00028

07498-00003

07498-00012

07498-00029

07498-00010

07498-00019

07498-00030

07498-00017

07498-00051

07498-00054

07498-00045

07498-00052

07498-00055

07498-00046

07498-00053

07498-00047

07498-00001

07498-00008

07498-00004

07498-00026

07498-00015

07498-00014

07498-00015

07498-00014

07498-00058

07498-00059

07490-00900

07490-01000

07490-01600

07490-01400

07490-01600

07490-01700

07498-06300

07498-06400

07498-06600

07490-04900

07612-02000

07344-02300

07344-02900

07344-02100

07344-02600

07344-03000

07344-02400

07498-04000

07498-04100

07490-02500

07498-06700

07498-07000

07498-02400

07498-06800

07498-07100

07498-02500

07498-04300

07498-02600

07490-00900

07490-01600

07498-03900

07490-04900

07498-06300

07241-07500

07498-06300

07241-07500

07498-02000

07498-01100

07498 TOOL SELECTION

FASTENER NOSE(see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

3.3

12.9

3.3

11.4

3.3

10.0

4.1

3.3

3.6

2.5

3.3

2.5

3.3

2.5

2.4

4.7

4.8

4.7

4.9

5.0

3.3

10.0

3.3

10.0

4.1

4.0

A (mm)

NAME & HEAD

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

B (mm)

.130

.510

..130

.130

.450

..130

.130

.395

.162

.130

.140

.100

.130

.100

.130

.100

.093

.185

.190

185

.192

.196

.130

.395

.130

.395

.160

.156

A (in)

2.4

2.3

2.4

2.3

2.4

2.2

2.8

2.4

2.2

2.4

2.2

2.4

2.3

2.4

2.3

2.4

3.9

B (in)

NOSE TIP TYPE

175

6.89

321

12 65

151

5.94

113 0



4.450

.83

07498

FIXED NOSE ASSEMBLY

The 07498 is fitted with a fixed straight

nose assembly suitable where access is

unrestricted.

Use the selection chart below and oppo-

site to select a complete 07498 tool which

will include the correct nose assembly for

a selected fastener. For details of Nose

Assemblies see page 10 and 11.

'A' and 'B' dimensions will help you as-

sess the accessibility of your application.

Dimensions shown in bold are millimetres

Other dimensions are in inches

07498 TOOL

SELECTION

(continued)

FASTEN ER

NOSE (see

drawing

above

for

A & B)

COMPLETE

NAME & HEAD



MATERIAL/ DETAIL

NOSE TIP TYPE

A (mm)

B (mm)

A (in)

B (in)

NOSEASSY PAWN°

TOOL PART N°

A A



Standard

4.5

.177

2.4

07340-07600

07498-00064

AVSEAL

Al. Alloy

Extended

6.7

.264

2.4

07498-08400

07498-00074

5mm

Al. Alloy

Standard

4.5

.177

2.4

07640-02100

07498-00065

Al. Alloy

Extended

6.7

.264

2.4

07640-03100

07498-00075

6mm

Al. Alloy

Standard

5.3

.208

2.4

07640-02200

07498-00066

Al. Alloy

Extended

7.2

.283

2.4

07640-03200

07498-00076

6.5mm

Al. Alloy

Standard

5.3

.208

2.4

07340-08300

07498-00062

Al. Alloy

Extended

7.2

.283

2.4

07498-09100

07498-00072

7mm

Al. Alloy

Standard

5.3

.208

2.4

07640-02400

07498-00067

Al. Alloy

Extended

7.2

.283

2.4

07640-03400

07498-00077

8mm

Al. Alloy

Standard

5.6

.220

3.9

07340-08000

07498-00068

Al. Alloy

Extended

7.2

.285

3.9

07498-08800

07498-00078

9mm

Al. Alloy

Standard

5.6

.220

3.9

07340-08100

07498-00069

Al. Alloy

Extended

7.2

.285

3.9

07498-08900

07498-00079

1 Omm

Al. Alloy

Standard

5.6

.220

3.9

07340-08200

07498-00070

Al. Alloy

Extended

7.2

.285

3.9

07498-09000

07498-00080

MON OBOLT

Al. Alloy

Standard

42.-

42.

Obbbbb---

.160

I CN

07498-04700

07498-00031

Protruding head

Steel

Standard

.160

07498-04700

07498-00031

& 100° csk

Stainless Steel

Standard

.160

07498-04700

07498-00031

•

The nose tip adually

Al. Alloy

Standard

.156

07498-04600

07498-00032

remains the same, it is

Al. Alloy

Extended *

111

.156

07498-00500 *

07498-00036

the nose casing that is

Steel

Standard

.156

07498-04600

07498-00032

longer.

Steel

Extended *

111

.156

07498-00500 *

07498-00036

See nose assemblies

Stainless Steel

Standard

.156

07498-04600

07498-00032

page 10 for details.

Stainless Steel

Extended *

111

.156

07498-00500 *

07498-00036

AVINOX

Stainless Steel

Standard

3.3

.130

2.4

07490-01600

07498-00008

BE 1 1 & BE61

Stainless Steel

Standard

3.3

.130

2.4

07498-06300

07498-00015

Stainless Steel

Standard

3.3

.130

2.4

07498-01300

07498-00027

M.B.C.

Al. Alloy

Lock Creator

4.7

.185

2.4

07498-07600

07498-00033

Universal head

Al. Alloy

Oversize

Lock Creator

4.7

.185

2.4

07498-07600

07498-00033

& 100° csk

Stainless Steel

Lock Creator

4.7

.185

2.4

07344-04700

07498-00037

Hybrid Oversize

Lock Creator

4.8

.190

2.2

07498-07300

07498-00041

Al. Alloy

Lock Creator

4.9

.192

2.4

07498-07700

07498-00034

Al. Alloy

Oversize

Lock Creator

4.9

.192

2.4

07498-07700

07498-00034

Stainless Steel

Lock Creator

4.7

.185

2.4

07344-04700

07498-00037

Hybrid

Oversize

Lock Creator

4.9

.192

2.4

07498-07400

07498-00043

Al. Alloy

Lock Creator

5.0

.196

2.4

07498-07800

07498-00035

Al. Alloy

Oversize

Lock Creator

5.0

.196

2.4

07498-07800

07498-00035

Stainless Steel

Lock Creator

5.0

.196

2.4

07498-06200

07498-00038

Hybrid

Oversize

Lock Creator

5.0

.196

2.4

07498-07500

07498-00044

BULJ38C

Al.

Alloy

Standard

3.3

.130

2.4

07490-01600

07498-00008

Al. Alloy

Extended

11.4

.450

2.3

07490-01700

07498-00009

Al. Alloy

Standard

3.3

.130

2.4

07498-06300

07498-00015

Al. Alloy

Extended

10.0

.395

2.4

07498-06400

07498-00016

AVI BULB

Steel

Standard

3.3

130

2.4

07490-01600

07498-00008

Low profile

Steel

Standard

3.3

.130

2.4

07498-06300

07498-00015

Steel

Standard

3.3

.130

2.4

07498-02700

07498-00025

AVTAIN ER

Steel

Standard

4.1

.160

7.4

07498-00700

07498-00042

The 07498 is fitted with a fixed straight

nose assembly suitable where access is

unrestricted.

Use the selection chart below and oppo-

site to select a complete 07498 tool which

will include the correct nose assembly for

a selected fastener. For details of Nose

Assemblies see page 10 and 11.

‘A’ and ‘B’ dimensions will help you as-

sess the accessibility of your application.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

07498 - FIXED NOSE ASSEMBLY

Al. Alloy

Steel

Stainless Steel

Al. Alloy

Steel

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Hybrid

Oversize

Al. Alloy

Oversize

Stainless Steel

Hybrid

Oversize

Al. Alloy

Oversize

Stainless Steel

Hybrid

Oversize

Al. Alloy

Steel

AVSEAL

MONOBOLT

Protruding head

& 100°csk

* The nose tip actually

remains the same, it is

the nose casing that is

longer.

See nose assemblies

page 10 for details.

AVINOX

BE11 & BE61

M.B.C. L/C

Universal head

& 100°csk

BULBEX

AVIBULB

Low profile

AVTAINER

4mm

5mm

6mm

6.5mm

7mm

8mm

9mm

10mm

3/16

1/4

1/8

5/32

3/16

1/8

5/32

3/16

5/32

3/16

1/8

5/32

3/16

3/8

07498-00064

07498-00074

07498-00065

07498-00075

07498-00066

07498-00076

07498-00062

07498-00072

07498-00067

07498-00077

07498-00068

07498-00078

07498-00069

07498-00079

07498-00070

07498-00080

07498-00031

07498-00032

07498-00036

07498-00032

07498-00036

07498-00032

07498-00036

07498-00008

07498-00015

07498-00027

07498-00033

07498-00037

07498-00041

07498-00034

07498-00037

07498-00043

07498-00035

07498-00038

07498-00044

07498-00008

07498-00009

07498-00015

07498-00016

07498-00008

07498-00015

07498-00025

07498-00042

07340-07600

07498-08400

07640-02100

07640-03100

07640-02200

07640-03200

07340-08300

07498-09100

07640-02400

07640-03400

07340-08000

07498-08800

07340-08100

07498-08900

07340-08200

07498-09000

07498-04700

07498-04600

07498-00500 *

07498-04600

07498-00500 *

07498-04600

07498-00500 *

07490-01600

07498-06300

07498-01300

07498-07600

07344-04700

07498-07300

07498-07700

07344-04700

07498-07400

07498-07800

07498-06200

07498-07500

07490-01600

07490-01700

07498-06300

07498-06400

07490-01600

07498-06300

07498-02700

07498-00700

07498 TOOL SELECTION (continued)

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

4.5

6.7

4.5

6.7

5.3

7.2

5.3

7.2

5.3

7.2

5.6

7.2

5.6

7.2

5.6

7.2

4.1

4.0

3.3

4.7

4.8

4.9

4.7

4.9

5.0

3.3

11.4

3.3

10.0

3.3

4.1

A (mm)

NAME & HEAD

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended *

Standard

Extended *

Standard

Extended *

Standard

Lock Creator

Standard

Extended

Standard

Extended

Standard

111

B (mm)

.177

.264

.177

.264

.208

.283

.208

.283

.208

.283

.220

.285

.220

.285

.220

.285

.160

.156

.130

.185

.190

.192

.185

.192

.196

.130

.450

.130

.395

130

.130

.160

A (in)

2.4

3.9

2.4

4.4

2.4

4.4

2.4

4.4

2.4

2.2

2.4

2.3

2.4

7.4

B (in)

NOSE TIP TYPE

12.65

4.45 Ø

113 Ø

8.07

205

5.94

151

5.23

133

749

.83

6.89

175

1.6Ø

41Ø

36MIONtion

about centre line

321

12.65

1_1130



r 4.450

.250

07494 - STRAIGHT SWIVEL NOSE ASSEMBLY

The 07494 is fitted with a "straight" swivel

type of nose assembly for use on

applications with restricted access.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07494 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 12.

'A' and 'B' dimensions will help you assess

the accessibility of your application.

Dimensions shown in bold are millimetres

Other dimensions are in inches

07494 TOOL

SELECTION

NAME& HEAD

FASTEN

MATERIAL/ DETAIL

NOSE TIP TYPE

NOSE

A (mm)

(see drawing above

13 (rnm) A (in)

for

B (in)

A & Ei)

NOSEASSY PAWN°

CO M PI=

TOOL PART N°

AVEX



A. A oy

Stan • ar•

7.9

3.8

.310 .150

07345-03000

07494-00004

Snap head

Steel

Standard

7.9

3.8

.310 .150

07345-03100

07494-00005

& 120° csk

Al. Alloy

Standard

7.9

3.8

.310 .150

07345-03100

07494-00005

head.

Steel

Standard

7.9

3.8

.310 .150

07345-03200

07494-00006

Al. Alloy

Standard

7.9

3.8

.310 .150

07345-03200

07494-00006

Steel

Standard

7.7

4.1

.301

.165

07494-04000

07494-00036

AVDEL

Stainless Steel

Standard

5.1

1.3

.200 .050

07494-03400

07494-00023

Snap head

Al. Alloy

Standard

5.1

1.2

.200

.046

07345-03300

07494-00014

& 100° csk

Al. Alloy

Oversize

Standard

5.1

1.2

.200

.046

07494-03600

07494-00017

& 120° csk

Stainless Steel

Standard

5.1

3.8

.200 .150

07494-03000

07494-00024

Titanium

Standard

5.1

3.8

.200 .150

07494-03000

07494-00024

Al. Alloy

Standard

6.6

0.9

.260

.033

07345-03400

07494-00015

Al. Alloy

Oversize

Standard

6.6

0.9

.260

.033

07494-03700

07494-00018

Stainless Steel

Standard

6.6

3.8

.260 .150

07494-03100

07494-00025

Titanium

Standard

6.6

3.8

.260 .150

07494-03100

07494-00025

Al. Alloy

Standard

8.1

0.3

.320 .010

07345-03500

07494-00016

Al. Alloy

Oversize

Standard

8.1

0.3

.320 .010

07494-03800

07494-00019

Stainless Steel

Standard

8.1

3.9

.320 .150

07494-03200

07494-00026

Titanium

Standard

8.1

3.9

.320 .150

07494-03200

07494-00026

M. B.C.

Al. Alloy

Standard

4.8

1.9

.187

.075

07345-04000

07494-00051

Universal head

Al. Alloy

Oversize

Standard

4.8

1.9

.187

.075

07345-04300

07494-00054

& 100° csk

Stainless Steel

Standard

4.8

1.9

.187

.075

07345-04000

07494-00051

Al. Alloy

Standard

6.4

2.4

.250

.093

07345-04100

07494-00052

Al. Alloy

Oversize

Standard

6.4

2.4

.250

.093

07345-04400

07494-00055

Stainless Steel

Standard

6.4

2.4

.250

.093

07345-04100

07494-00052

Al. Alloy

Standard

7.9

2.5

.312

.097

07345-04200

07494-00053

Stainless Steel

Standard

7.9

2.5

.312

.097

07345-04200

07494-00053

BULBS(

Al. Alloy

Standard

7.9

3.8

.312

.150

07345-03100

07494-00005

Al. Alloy

Standard

7.9

3.8

.312

.150

07345-03200

07494-00006

AVSEAL

4mm

Al. Alloy

Standard

6.4

2.0

.250

.077

07494-06000

07494-00064

Al. Alloy

Extended

6.4

4.1

.250

.162

07494-06600

07494-00074

5mm

Al. Alloy

Standard

7.6

2.0

.300

.077

07494-06100

07494-00065

Al. Alloy

Extended

7.6

4.1

.300

.162

07494-06700

07494-00075

AVINOX

Stainless Steel

Standard

7.9

3.8

.312

.150

07345-03100

07494-00005

BE1 1 & BE61

Stainless Steel

Standard

7.9

3.8

.312

.150

07345-03200

07494-00006

Stainless Steel

Standard

7.7

4.1

.301

.162

07494-04000

07494-00036

07494 - STRAIGHT SWIVEL NOSE ASSEMBLY

The 07494 is fitted with a “straight” swivel

type of nose assembly for use on

applications with restricted access.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07494 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 12.

‘A’ and ‘B’ dimensions will help you assess

the accessibility of your application.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Steel

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Stainless Steel

Al. Alloy

Stainless Steel

AVEX

Snap head

& 120°csk

head.

AVDEL

Snap head

& 100°csk

& 120°csk

M.B.C.

Universal head

& 100°csk

BULBEX

AVSEAL

AVINOX

BE11 & BE61

4 mm

5mm

07494-00004

07494-00005

07494-00006

07494-00036

07494-00023

07494-00014

07494-00017

07494-00024

07494-00015

07494-00018

07494-00025

07494-00016

07494-00019

07494-00026

07494-00051

07494-00054

07494-00051

07494-00052

07494-00055

07494-00052

07494-00053

07494-00005

07494-00006

07494-00064

07494-00074

07494-00065

07494-00075

07494-00005

07494-00006

07494-00036

07345-03000

07345-03100

07345-03200

07494-04000

07494-03400

07345-03300

07494-03600

07494-03000

07345-03400

07494-03700

07494-03100

07345-03500

07494-03800

07494-03200

07345-04000

07345-04300

07345-04000

07345-04100

07345-04400

07345-04100

07345-04200

07345-03100

07345-03200

07494-06000

07494-06600

07494-06100

07494-06700

07345-03100

07345-03200

07494-04000

07494 TOOL SELECTION

FASTENER NOSE(see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

7.9

7.7

5.1

6.6

8.1

4.8

6.4

7.9

6.4

7.6

7.9

7.7

A (mm)

NAME & HEAD

Standard

Extended

Standard

Extended

Standard

3.8

4.1

1.3

1.2

3.8

0.9

3.8

0.3

3.9

1.9

2.4

2.5

3.8

2.0

4.1

2.0

4.1

3.8

4.1

B (mm)

.310

.301

.200

.260

.320

.187

.250

.312

.250

.300

.312

.301

A (in)

.150

.165

.050

.046

.150

.033

.150

.010

.150

.075

.093

.097

.150

.077

.162

.077

.162

.150

.162

B (in)

NOSE TIP TYPE

12.65

321

10.39

264

5.94

151

4.58

3.62

2.19

116

.25Ø

6Ø

.83

6.89

175

.79

4.45Ø

113Ø

1.6Ø

41Ø

749

360°rotation

about centre line

07495 - RIGHT ANGLE SVVIVEL NOSE ASSEMBLY

The 07495 is fitted with a "right angle"

swivel type of nose assembly for use on



,..._

applications with no direct access to the



.79"

1 1--

fixing point.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07495 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 12.

360° rotation

about centre line

'A' and 'B' dimensions will help you assess

the accessibility of your application.

Dimensions shown in bold are millimetres

Other dimensions are in inches

113 0

4.45

07495 TOOL

SELECTION

FASTENER

NOSE

(see drawing

above

for

A & B)

COMPLETE

NAME & HEAD

MATERIAL/ DETAIL

NOSE TIP TYPE

A (mm)

B(mm)

A (in)

B (in)

NOSE ASSY PAFfr N°

'IDOL PAM' N°

AVER



A. A oy

Stan.ar.

7.9

3.8

.310 .150

07346-03000

07495-00004

Snap head

Steel

Standard

7.9

3.8

.310 .150

07346-03100

07495-00005

& 120° csk

Al. Alloy

Standard

7.9

3.8

.310 .150

07346-03100

07495-00005

head.

Steel

Standard

7.9

3.8

.310 .150

07346-03200

07495-00006

Al. Alloy

Standard

7.9

3.8

.310 .150

07346-03200

07495-00006

Steel

Standard

7.7

4.1

.301

.165

07495-03500

07495-00036

AVDEL

Stainless Steel

Standard

CO CO 0



1.3

.200 .050

07495-03400

07495-00023

Snap head

Al. Alloy

Standard

1.2

.200

.046

07346-03300

07495-00014

& 100° csk

Al. Alloy

Oversize

Standard

1.2

.200

.046

07495-03600

07495-00017

& 120° csk

Stainless Steel

Standard

3.8

.200 .150

07495-03000

07495-00024

Titanium

Standard

3.8

.200 .150

07495-03000

07495-00024

Al. Alloy

Standard

0.9

.260

.033

07346-03400

07495-00015

Al. Alloy

Oversize

Standard

0.9

.260

.033

07495-03700

07495-00018

Stainless Steel

Standard

3.8

.260 .150

07495-03100

07495-00025

Titanium

Standard

3.8

.260 .150

07495-03100

07495-00025

Al. Alloy

Standard

0.3

.320 .010

07346-03500

07495-00016

Al. Alloy

Oversize

Standard

0.3

.320 .010

07495-03800

07495-00019

Stainless Steel

Standard

3.9

.320 .150

07495-03200

07495-00026

Titanium

Standard

3.9

.320 .150

07495-03200

07495-00026

M. RC.

Al. Alloy

Standard

4.8

1.9

.187

.075

07346-04000

07495-00051

Universal head

Al. Alloy

Oversize

Standard

4.8

1.9

.187

.075

07346-04300

07495-00054

& 100° csk

Stainless Steel

Standard

4.8

1.9

.187

.075

07346-04000

07495-00051

Al. Alloy

Standard

6.4

2.4

.250

.093

07346-04100

07495-00052

Al. Alloy

Oversize

Standard

6.4

2.4

.250

.093

07346-04400

07495-00055

Stainless Steel

Standard

6.4

2.4

.250

.093

07346-04100

07495-00052

Al. Alloy

Standard

7.9

2.5

.312

.097

07346-04200

07495-00053

Stainless Steel

Standard

7.9

2.5

.312

.097

07346-04200

07495-00053

BULJ3BC

Al. Alloy

Standard

7.9

3.8

.312

.150

07346-03100

07495-00005

Al. Alloy

Standard

7.9

3.8

.312

.150

07346-03200

07495-00006

AVSEAL

4mm

Al. Alloy

Standard

6.4

2.0

.250

.077

07495-04000

07495-00064

Al. Alloy

Standard

6.4

4.1

.250

.162

07495-04700

07495-00074

5mm

Al. Alloy

Standard

7.6

2.0

.300

.077

07495-04100

07495-00065

Al. Alloy

Standard

7.6

4.1

.300

.162

07495-04800

07495-00075

AVINOX

Stainless Steel

Standard

7.9

3.8

.312

.150

07346-03100

07495-00005

BE 1 1 & BE61

Stainless Steel

Standard

7.9

3.8

.312

.150

07346-03200

07495-00006

Stainless Steel

Standard

7.7

4.1

.301

.162

07495-03500

07495-00036

The 07495 is fitted with a “right angle”

swivel type of nose assembly for use on

applications with no direct access to the

fixing point.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07495 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 12.

‘A’ and ‘B’ dimensions will help you assess

the accessibility of your application.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

07495 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Steel

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Titanium

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Oversize

Stainless Steel

Al. Alloy

Stainless Steel

Al. Alloy

Stainless Steel

AVEX

Snap head

& 120°csk

head.

AVDEL

Snap head

& 100°csk

& 120°csk

M.B.C.

Universal head

& 100°csk

BULBEX

AVSEAL

AVINOX

BE11 & BE61

1/8

5/32

3/16

3/32

1/8

5/32

3/16

1/8

5/32

3/16

5/32

3/16

4 mm

5mm

1/8

5/32

3/16

07495-00004

07495-00005

07495-00006

07495-00036

07495-00023

07495-00014

07495-00017

07495-00024

07495-00015

07495-00018

07495-00025

07495-00016

07495-00019

07495-00026

07495-00051

07495-00054

07495-00051

07495-00052

07495-00055

07495-00052

07495-00053

07495-00005

07495-00006

07495-00064

07495-00074

07495-00065

07495-00075

07495-00005

07495-00006

07495-00036

07346-03000

07346-03100

07346-03200

07495-03500

07495-03400

07346-03300

07495-03600

07495-03000

07346-03400

07495-03700

07495-03100

07346-03500

07495-03800

07495-03200

07346-04000

07346-04300

07346-04000

07346-04100

07346-04400

07346-04100

07346-04200

07346-03100

07346-03200

07495-04000

07495-04700

07495-04100

07495-04800

07346-03100

07346-03200

07495-03500

07495 TOOL SELECTION

FASTENER NOSE(see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

7.9

7.7

5.1

6.6

8.1

4.8

6.4

7.9

6.4

7.6

7.9

7.7

A (mm)

NAME & HEAD

Standard

3.8

4.1

1.3

1.2

3.8

0.9

3.8

0.3

3.9

1.9

2.4

2.5

3.8

2.0

4.1

2.0

4.1

3.8

4.1

B (mm)

.310

.301

.200

.260

.320

.187

.250

.312

.250

.300

.312

.301

A (in)

.150

.165

.050

.046

.150

.033

.150

.010

.150

.075

.093

.097

.150

.077

.162

.077

.162

.150

.162

B (in)

NOSE TIP TYPE

12.65

321

10.10

256

4.45 Ø

113 Ø

BA52

5.94

151

4.58

2.06

2.19

1.26

7.6

.3 116

6.89

175

1.6Ø

41Ø

2.93

749

.79

3.81

360°rotation

about centre line

STOP COCK

(USED DURING MAINTENANCE OF FILTER/REGULATOR r(

OR LUBRICATION UNITS)



)

METRES MAXIMUM

[

TAKE-OFF POINT

FROM MAIN SUPPLY

PRESSURE REGULATOR



MAIN SUPPLY

AND FILTER



DRAIN POINT

(DRAIN DAILY)

j1111Mlf

Lta

UTTING INTO SERVICE

AIR SUPPLY

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 14.

OPERATING PROCEDURE

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener body squarely into the prepared hole of the

application.

Apply the tool to the protruding rivet stem.

Fully depress the trigger. The tool cycle will ensure the rivet is

placed.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool.

Insert the tool with the fastener squarely into the prepared

hole of the application.

Fully depress the trigger. The tool cycle will ensure the rivet is

placed.

U T T I N G I N T O S E R V I C E

O P E R A T I N G P R O C E D U R E

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener body squarely into the prepared hole of the

application.

Apply the tool to the protruding rivet stem.

Fully depress the trigger. The tool cycle will ensure the rivet is

placed.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool.

Insert the tool with the fastener squarely into the prepared

hole of the application.

Fully depress the trigger. The tool cycle will ensure the rivet is

placed.

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 14.

0749

TYPE

TAKE-OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

Part number: 07498-00900

for fasteners with a stem

larger than 3.1 mm (1/8") 0

Part number: 07490-04000

for fasteners with a stem

up to 3.1 mm (1/8") 0

The stem catcher MUST be emptied frequently. (approx. half full or every 120 placings)

STEM CATCHER

OUTER

STEM CATCHER

BODY

'0' RING

CLAMP WASHER

Part number: 07498-03700

LOCKING RING

STEM CATCHER ADAPTOR

(ON TOOL)

Approximate dimensions of assembled unit are:

Length: 107mm (4.2")

Diameter: 63.5mm (2.5")

END COVER

OUTER CASING

INNER

EXTENSION

8-32 x 1/4"

SOCKET CAP

HEAD SCREW

ACCESSO RI ES

Three different accessories are available to make the connection to your air supply:

Hose Connector



Swivel Connector assembly



Hose Assembly

part n° 07005-00276



part n° 07640-01400



part n° 07008-000324

You may want to consider two more accessories to improve efficiency. THESE ARE ONLY AVAILABLE FOR THE 07498.

STEM CATCH ER UN IT

To replace the pin tail deflector with the

stem catcher unit unscrew the end cap

and remove together with pintail deflec-

tor (items 53 and 54 of page 18).

Assemble all items in the order shown

on the diagram opposite.

Offer the assembly to the stem catcher

adaptor (item 52 of page 18).

Start tightening the locking ring onto

stem catcher adaptor.

Rotate the stem catcher body until the

opening is in the desired position.

Fully tighten the locking ring.

SIDE EJECTION ADAPTOR

When fitted between the tool and the nose

assembly, this accessory forces fastener

stems to eject at the front of the tool.

Choose the correct part number according

to the stem diameter of the fastener.

While an option on all other breakstem

fasteners, this adaptor must always be

used when placing Avtainer fasteners. The

side ejection adaptor part number 07498-

00900 is therefore included in the nose

assembly for Avtainer (see the 07498 nose

assemblies components table page 11).

. To install the side ejection adaptor,

remove all nose equipment.

■

Remove the socket cap screw.

■

Screw the inner extension onto the jaw

spreader housing assembly (item 19

of page 18).

Screw the outer casing into the tool

handle (item 10 of page 18).

Replace the screw securing with Loctite

Screwlock 222, part number 07900-

00371.

Fit the nose assembly to the side ejec-

tion adaptor.

Hose Connector

part nº 07005-00276

Hose Assembly

part nº 07008-000324

Swivel Connector assembly

part nº 07640-01400

Three different accessories are available to make the connection to your air supply:

STEM CATCHER UNIT

To replace the pin tail deflector with the

stem catcher unit unscrew the end cap

and remove together with pintail deflec-

tor (items 53 and 54 of page 18).

Assemble all items in the order shown

on the diagram opposite.

Offer the assembly to the stem catcher

adaptor (item 52 of page 18).

Start tightening the locking ring onto

stem catcher adaptor.

Rotate the stem catcher body until the

opening is in the desired position.

Fully tighten the locking ring.

SIDE EJECTION ADAPTOR

When fitted between the tool and the nose

assembly, this accessory forces fastener

stems to eject at the front of the tool.

Choose the correct part number according

to the stem diameter of the fastener.

While an option on all other breakstem

fasteners, this adaptor must always be

used when placing Avtainer fasteners. The

side ejection adaptor part number 07498-

00900 is therefore included in the nose

assembly for Avtainer (see the 07498 nose

assemblies components table page 11).

To install the side ejection adaptor,

remove all nose equipment.

Remove the socket cap screw.

Screw the inner extension onto the jaw

spreader housing assembly (item 19

of page 18).

Screw the outer casing into the tool

handle (item 10 of page 18).

Replace the screw securing with Loctite

Screwlock 222, part number 07900-

00371.

Fit the nose assembly to the side ejec-

tion adaptor.

A C C E S S O R I E S

You may want to consider two more accessories to improve efficiency. THESE ARE ONLY AVAILABLE FOR THE 07498.

Approximate dimensions of assembled unit are:

Length: 107mm (4.2”)

Diameter: 63.5mm (2.5”)

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE 1/4” BSP

1/4” BSP L = 137 cm

The stem catcher MUST be emptied frequently. (approx. half full or every 120 placings)

CLAMP WASHER

STEM CATCHER

BODY

STEM CATCHER

OUTER

‘O’ RING

END COVER

LOCKING RING

Part number: 07498-03700

STEM CATCHER ADAPTOR

(ON TOOL)

INNER

EXTENSION

OUTER CASING

8-32 x 1/4”

SOCKET CAP

HEAD SCREW

Part number: 07498-00900

for fasteners with a stem

larger than 3.1 mm (1/8”) Ø

Part number: 07490-04000

for fasteners with a stem

up to 3.1 mm (1/8”) Ø

OSE ASSEM BLI ES

There are three types of nose assemblies which are used with the 0749 type of tooling and thus three models 07498, 07494 and 07495.

If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables pages

4, 5,6 and 7 according to the tool model you are using.

07498 MODEL

While this model always uses fixed nose assemblies, there are two very different size nose casings depending on the fastener being

placed (see dimensions 'A' and 'B' on pages 4 and 5). Other components within the nose assembly will also vary. Check part numbers

on component table.

FITTING IN STRUCTIO N S

IMPORTANT

The air supply mud be disconnected when fitting or removing nose assemblies unless spedfically instructed otherwise.

Lightly coat the jaws with Moly lithium grease.

Drop jaws 5 into jaw housing 4 or chuck collet 3, depending on whether you have a short or long nose assembly (see table opposite

for identification).

Insert jaw spreader 7 into jaw housing 4 (locating in the 'V' shape formed by the jaws) or insert front spring guide 6 into chuck

collet 3.

•

Locate buffer 8 on jaw spreader 7.

•

Locate spring 9 onto jaw spreader 7 or onto front spring guide 6.

■

On long nose assemblies, screw rear spring guide 10 into chuck collet 3.

■

Fit locking ring 11 onto the jaw spreader housing assembly of the tool.

■

Holding tool pointing down, screw on the assembled jaw housing or chuck collet onto the jaw spreader housing assembly and

tighten with spanner.

•

Screw nose tip 1 into nose casing 2.

▪

Place nose casing 2 over jaw housing 4 or chuck collet 3 and screw onto tool, tightening with spanner.

ull

10/0/0/0/0/108

/0/0/ONNON

SERVICING INSTRUCTIONS

Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the 'Fitting instructions'.

Any worn or damaged part should be replaced by a new part.

Particularly check wear on jaws.

Ensure jaw spreader assembly tube 7 (where fitted) or front spring guide 6 is not distorted.

Check spring 9 is not distorted.

Assemble according to fitting instructions.

There are three types of nose assemblies which are used with the 0749 type of tooling and thus three models 07498, 07494and 07495.

If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables pages

4, 5,6 and 7 according to the tool model you are using.

0 7 4 9 8 M O D E L

While this model always uses fixed nose assemblies, there are two very different size nose casings depending on the fastener being

placed (see dimensions ‘A’ and ‘B’ on pages 4 and 5). Other components within the nose assembly will also vary. Check part numbers

on component table.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Lightly coat the jaws with Moly lithium grease.

Drop jaws 5 into jaw housing 4 or chuck collet 3, depending on whether you have a short or long nose assembly (see table opposite

for identification).

Insert jaw spreader 7 into jaw housing 4 (locating in the ‘V’ shape formed by the jaws) or insert front spring guide 6 into chuck

collet 3.

Locate buffer 8 on jaw spreader 7.

Locate spring 9 onto jaw spreader 7 or onto front spring guide 6.

On long nose assemblies, screw rear spring guide 10 into chuck collet 3.

Fit locking ring 11 onto the jaw spreader housing assembly of the tool.

Holding tool pointing down, screw on the assembled jaw housing or chuck collet onto the jaw spreader housing assembly and

tighten with spanner.

Screw nose tip 1 into nose casing 2.

Place nose casing 2 over jaw housing 4 or chuck collet 3 and screw onto tool, tightening with spanner.

NO S E A S S E M B L I E S

SERVICING INSTRUCTIONS

Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.

Any worn or damaged part should be replaced by a new part.

Particularly check wear on jaws.

Ensure jaw spreader assembly tube 7 (where fitted) or front spring guide 6 is not distorted.

Check spring 9 is not distorted.

Assemble according to fitting instructions.

14782

07498 NOSE ASSEMBLY COMPONENTS

The upper table lists all nose assemblies with a long nose casing and the lower table all those with a short nose casing. Each nose

assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the illustration

on the opposite page. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing

instructions opposite carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration opposite).

NOSE ASSY

07340-08000

07340-08100

07340-08200

07498-00500

07498-00700 **

07498-01100

07498-08800

07498-08900

07498-09000

07340-08001

07340-08101

07340-08201

07497-03202

07498-00802

07498-01101

07498-08801

07498-08901

07498-09001

07498-00501

07498-00501 e

07498-00502

07498-00801

07498-00502

07497-03002

07497-03002*

07220-02302

07498-03002*

07497-03002*

07498-00507

07498-00803

07498-00507

07500-02005

07498-00503

NOSE ASSY

07241-07500

07241-07101

07340-02804

07340-00304

07340-00213

07498-03600

07498-03003

07100-04003

07340-07600

07340-07601

07340-00306

07340-00304

07340-00213

07344-01400

07340-01304

07340-01303

07340-08300

07340-08301

07340-00306

07340-00304

07490-04602

07498-03002

07498-03003

07100-04003

07344-02100

07344-02101

07344-02001

07340-00304

07340-00213

07344-01400

07340-01304

07340-01303

07344-02300

07140-02104

07344-02001

07340-00304

07340-00229

07344-01400

07340-01304

07340-01303

07344-02400

07344-02401

07344-02001

07340-00304

07340-00213

07340-01501

07340-01503

07340-01502

07344-02600

07140-02105

07344-02001

07340-00304

07340-00229

07344-02002

07340-01503

07340-01502

07344-02900

07344-02901

07344-02001

07340-00304

07340-00229

07344-02002

07340-01503

07340-01502

07344-03000

07344-03001

07344-02001

07340-00304

07340-00229

07344-02002

07340-01503

07340-01502

07344-04700

07344-04701

07498-02601

07498-04503

07498-04501*

07498-04800

07498-03003

07100-04003

07490-00900

07340-06000

07340-00306

07340-00304

07340-00213

07340-01300

07340-01304

07340-01303

07490-01000

07340-02805

07340-02804

07304-00304

07340-00213

07340-01300

07340-01304

07340-01303

07490-01400

07340-06300

07340-00306

07340-00304

07340-00222

07340-02000

07340-01304

07340-01303

07490-01600

07340-06100

07340-00306

07340-00304

07340-00213

07340-05700

07340-01304

07340-01303

07490-01700

07340-02806

07340-02804

07340-00304

07340-00213

07340-05700

07340-01304

07340-01303

07490-04900

07490-04400

07340-00306

07340-00304

07340-07502

07340-07503

07340-01503

07340-01502

07498-01300

07498-01400

07340-00306

07340-00304

07340-07502

07340-07503

07340-01503

07340-01502

07498-02000

07605-00220

07340-00306

07498-04503

07498-04501*

07498-04900

07498-03003

07100-04003

07498-02400

07340-06701

07344-02001

07340-00304

07498-04401

07340-01300

07340-01304

07340-01303

07498-02500

07340-06801

07344-02001

07498-04503

07498-04501*

07498-04800

07498-03003

07100-04003

07498-02600

07340-06901

07498-02601

07498-04503

07498-04501*

07498-04900

07498-03003

07100-04003

07498-02700

07498-01400

07340-00306

07340-00304

07340-00213

07498-03600

07498-03003

07100-04003

07498-04000

07140-02106

07344-02001

07340-00304

07340-00229

07498-03600

07498-03003

07100-04003

07498-04100

07344-03101

07344-02001

07340-00304

07340-00229

07498-03600

07498-03003

07100-04003

07498-04300

07340-06901

07344-02001

07340-00304

07340-00229

07498-03600

07498-04301

07498-04600

07498-03202

07340-00306

07340-00304

07498-04501*

07498-04502

07498-03003

07100-04003

07498-04700

07498-03001

07340-00306

07498-04503

07498-04501*

07498-04900

07498-03003

07100-04003

07498-06200

07344-04701

07498-02601

07340-00304

07498-04501*

07498-04900

07498-03003

07100-04003

07498-06300

07340-06200

07340-00306

07340-00304

07340-00213

07498-03600

07498-03003

07100-04003

07498-06400

07340-02807

07340-02804

07340-00304

07340-00213

07498-03600

07498-03003

07100-04003

07498-06600

07340-04800

07340-00306

07340-00304

07340-00213

07498-03600

07498-03003

07100-04003

07498-06700

07340-06701

07344-02001

07340-00304

07340-00229

07344-01400

07340-01304

07340-01303

07498-06800

07340-06801

07344-02001

07340-00304

07340-00229

07344-02002

07498-06801

07498-07000

07340-07001

0734402001

07340-00304

07340-00229

07344-02002

07498-06801

07498-07400

07344-04701

07498-02601

07498-04503

07498-04501*

07498-04900

07100-04003

07498-07500

07344-04701

07498-02601

07340-00304

07498-04501*

07498-04502

07100-04003

07498-07600

07344-04701

07498-02601

07340-00304

07340-00229

07344-01500

07100-04003

07498-07700

07344-04701

07498-02601

07340-00304

07340-00229

07498-03600

07100-04003

07498-07800

07344-04701

07498-02601

07340-00304

07340-07502

07498-07801

07100-04003

07498-08400

07498-08401

07340-00306 e

07340-00304

07340-00213

07241-03702

07340-01304

07340-01303

07498-09100

07498-09001

07340-00306 e

07498-00502

07490-04602

07498-03002

07498-03003

07100-04003

07612-02000

07612-02001

07340-00306

07612-02003

07612-02002*

07498-04502

07498-03003

07007-00418

07640-02100

07340-07701

07340-00306

07340-00304

07100-08203

07241-03702

07241-02001

07498-04301

07640-02200

07340-07801

07340-00306

07340-00304

07340-07502

07241-03702

07241-02001

07498-04301

07640-02400

07340-07901

07340-00306

07340-00304

07340-07502

07241-03702

07241-02001

07498-04301

07640-03100

07498-08501

07340-00306 e

07340-00304

07100-08203

07241-03702

07241-02001

07498-04301

07640-03200

07498-08601

07340-00306 e

07340-00304

07340-07502

07241-03702

07241-02001

07498-04301

07640-03400

07498-08701

07340-00306 e

07340-00304

07340-07502

07241-03702

07241-02001

07498-04301

The number of jaws in a nose assembly is normally two. * indicates three jaws. 'e' indicates a long nose casing.

** This nose assembly is specifically for Avtainer fasteners and includes a side ejection adaptor, part number 07498-00900.

07498 NOSE ASSEMBLY COMPONENTS

The upper table lists all nose assemblies with a long nose casing and the lower table all those with a short nose casing. Each nose

assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the illustration

on the opposite page. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing

instructions opposite carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration opposite).

The number of jaws in a nose assembly is normally two. * indicates three jaws. ‘e’ indicates a long nose casing.

** This nose assembly is specifically for Avtainer fasteners and includes a side ejection adaptor, part number 07498-00900.

NOSE ASSY 1 2 4 5789

NOSE ASSY 1 2 3 56910

07340-08000 07340-08001 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-00503

07340-08100 07340-08101 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-00503

07340-08200 07340-08201 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-00503

07498-00500 07497-03202 07498-00501 07498-00502 07497-03002* 07498-00507 07500-02005 07498-00503

07498-00700 ** 07498-00802 07498-00501 07498-00801 07220-02302 07498-00803 07500-02005 07498-00503

07498-01100 07498-01101 07498-00501 07498-00502 07498-03002* 07498-00507 07500-02005 07498-00503

07498-08800 07498-08801 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-00503

07498-08900 07498-08901 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-00503

07498-09000 07498-09001 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-00503

07241-07500 07241-07101 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003

07340-07600 07340-07601 07340-00306 07340-00304 07340-00213 07344-01400 07340-01304 07340-01303

07340-08300 07340-08301 07340-00306 07340-00304 07490-04602 07498-03002 07498-03003 07100-04003

07344-02100 07344-02101 07344-02001 07340-00304 07340-00213 07344-01400 07340-01304 07340-01303

07344-02300 07140-02104 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-01303

07344-02400 07344-02401 07344-02001 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502

07344-02600 07140-02105 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502

07344-02900 07344-02901 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502

07344-03000 07344-03001 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502

07344-04700 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04800 07498-03003 07100-04003

07490-00900 07340-06000 07340-00306 07340-00304 07340-00213 07340-01300 07340-01304 07340-01303

07490-01000 07340-02805 07340-02804 07304-00304 07340-00213 07340-01300 07340-01304 07340-01303

07490-01400 07340-06300 07340-00306 07340-00304 07340-00222 07340-02000 07340-01304 07340-01303

07490-01600 07340-06100 07340-00306 07340-00304 07340-00213 07340-05700 07340-01304 07340-01303

07490-01700 07340-02806 07340-02804 07340-00304 07340-00213 07340-05700 07340-01304 07340-01303

07490-04900 07490-04400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-01502

07498-01300 07498-01400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-01502

07498-02000 07605-00220 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003

07498-02400 07340-06701 07344-02001 07340-00304 07498-04401 07340-01300 07340-01304 07340-01303

07498-02500 07340-06801 07344-02001 07498-04503 07498-04501* 07498-04800 07498-03003 07100-04003

07498-02600 07340-06901 07498-02601 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003

07498-02700 07498-01400 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003

07498-04000 07140-02106 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-04003

07498-04100 07344-03101 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-04003

07498-04300 07340-06901 07344-02001 07340-00304 07340-00229 07498-03600 – 07498-04301

07498-04600 07498-03202 07340-00306 07340-00304 07498-04501* 07498-04502 07498-03003 07100-04003

07498-04700 07498-03001 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003

07498-06200 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04900 07498-03003 07100-04003

07498-06300 07340-06200 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003

07498-06400 07340-02807 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003

07498-06600 07340-04800 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003

07498-06700 07340-06701 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-01303

07498-06800 07340-06801 07344-02001 07340-00304 07340-00229 07344-02002 – 07498-06801

07498-07000 07340-07001 0734402001 07340-00304 07340-00229 07344-02002 – 07498-06801

07498-07400 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04900 – 07100-04003

07498-07500 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04502 – 07100-04003

07498-07600 07344-04701 07498-02601 07340-00304 07340-00229 07344-01500 – 07100-04003

07498-07700 07344-04701 07498-02601 07340-00304 07340-00229 07498-03600 – 07100-04003

07498-07800 07344-04701 07498-02601 07340-00304 07340-07502 07498-07801 – 07100-04003

07498-08400 07498-08401 07340-00306 e 07340-00304 07340-00213 07241-03702 07340-01304 07340-01303

07498-09100 07498-09001 07340-00306 e 07498-00502 07490-04602 07498-03002 07498-03003 07100-04003

07612-02000 07612-02001 07340-00306 07612-02003 07612-02002* 07498-04502 07498-03003 07007-00418

07640-02100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301

07640-02200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

07640-02400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

07640-03100 07498-08501 07340-00306 e 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301

07640-03200 07498-08601 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

07640-03400 07498-08701 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

S1RAIG HT SVVIVEL N OSE ASSEMBLY

RIGHT-ANGLE SVVIVEL NOSE ASSEMBLY

-1



07494 & 07495 MODELS

As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07494-00200 base tool will create a 07494 tool model

and the fitting of a right-angle swivel nose assembly to the same base tool will create a 07495 tool model. Because there are few

differences between the two nose assemblies, the fitting and servicing procedures are almost identical. Differences clearly refer to the

model they apply to.

FITTING INSTRUCTIONS

The following procedure will allow you to fit either of the swivel nose assemblies (as illustrated below) to the tool. If you order a complete

nose assembly rather than individual components, you will only need to start at stage L

All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 14). When on grey tint, instructions

refer only to the right-angle nose assembly fitted to 07495 models.

Fit locking ring 10 over jaw spreader housing of tool (item 19 page 18).

Coat screw 13 with thread locking adhesive and use to secure nose tip 14 onto body 5.

C Lightly lubricate items 17,18,19,20 and insert into jaw carrier 3 as shown. Secure with screws 16.

Position lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 (not a slot).

ELubricate the sides of the jaw carrier assembly and insert into body 5.

Lubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9. If necessary ream the holes.

Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding

hole in adaptor 9(smallest hole).

Fit adaptor 9 over the end of body 5 and drop rollers 8 into place. Push spring clip 7 over rollers 8.

Insert spindle 11 through adaptor 9 into jaw carrier 3 until the hole lines up with slot in body 5. Temporarily hold in place with pin 6.

Insert pin 12 through the front slot of body 5 into jaw carrier 3.

Hold the assembly vertical to prevent all pins dropping and slide the jaw carrier assembly back and forth a few times to ensure free

movement.

Push pin(s) 6 out and let spindle 11 drop out. Screw spindle 11 onto the jaw spreader housing of the tool, leaving the small screw

fixing hole uppermost for straight swivel nose assemblies. Tighten gently with a tommy bar.

Screw the assembly over spindle 11 onto the tool handle. Replace pin(s) 6.

On straight swivel nose assemblies attach platform 22 onto the top of the spindle with screw 21. Deburr the back end of platform

22 so that it cannot catch on guard 1.

Snap guard 1 over the assembly, carefully sliding cut-out around the head of screw 15 and secure with screw 2.

STRAIGHT SWIVEL NOSE ASSEMBLY

17 18 19 20

316

RIGHT-ANGLE SWIVEL NOSE ASSEMBLY

22 11

17 18

19 20

0 7 4 9 4 & 0 7 4 9 5 M O D E L S

As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07494-00200 base tool will create a 07494 tool model

and the fitting of a right-angle swivel nose assembly to the same base tool will create a 07495 tool model. Because there are few

differences between the two nose assemblies, the fitting and servicing procedures are almost identical. Differences clearly refer to the

model they apply to.

FITTING INSTRUCTIONS

The following procedure will allow you to fit either of the swivel nose assemblies (as illustrated below) to the tool. If you order a complete

nose assembly rather than individual components, you will only need to start at stage L.

All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 14). When on grey tint, instructions

refer only to the right-angle nose assembly fitted to 07495 models.

AFit locking ring 10 over jaw spreader housing of tool (item 19 page 18).

BCoat screw 13 with thread locking adhesive and use to secure nose tip 14 onto body 5.

CLightly lubricate items 17,18,19,20 and insert into jaw carrier 3 as shown. Secure with screws 16.

DPosition lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 (not a slot).

ELubricate the sides of the jaw carrier assembly and insert into body 5.

FLubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9. If necessary ream the holes.

GPosition spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding

hole in adaptor 9(smallest hole).

HFit adaptor 9 over the end of body 5 and drop rollers 8 into place. Push spring clip 7 over rollers 8.

IInsert spindle 11 through adaptor 9 into jaw carrier 3 until the hole lines up with slot in body 5. Temporarily hold in place with pin 6.

JInsert pin 12 through the front slot of body 5 into jaw carrier 3.

KHold the assembly vertical to prevent all pins dropping and slide the jaw carrier assembly back and forth a few times to ensure free

movement.

LPush pin(s) 6 out and let spindle 11 drop out. Screw spindle 11 onto the jaw spreader housing of the tool, leaving the small screw

fixing hole uppermost for straight swivel nose assemblies. Tighten gently with a tommy bar.

MScrew the assembly over spindle 11 onto the tool handle. Replace pin(s) 6.

NOn straight swivel nose assemblies attach platform 22 onto the top of the spindle with screw 21. Deburr the back end of platform

22 so that it cannot catch on guard 1.

OSnap guard 1 over the assembly, carefully sliding cut-out around the head of screw 15 and secure with screw 2.

SERVICING INSTRUCTION S

Nose assemblies should be serviced at weekly intervals.

Item numbers refer to both illustrations on page 1 2 .

Remove the complete nose assembly using the reverse proce-

dure to the 'Fitting instructions'.

■

If guard 1 is at all damaged it must be replaced by a new one.

■

Any worn or damaged parts should be replaced.

m Pay particular attention to jaw carrier items in the upper

illustration opposite as follows:

Check wear on jaws 17.

Check that jaw spreader tube 18 is not distorted.

Check that spring 19 is neither broken or distorted.

Check that spring guide 20 is not damaged.

Check that spring clip 7 is not distorted. When removing

spring clip 7, use two screwdrivers as shown in the lower

illustration opposite.

Check for excessive wear on slots of body 5.

Assemble according to fitting instructions.

07494 - 07495 NOSE ASSEMBLY COMPONENTS

Nose tips and jaws will vary for each nose assembly while other components remain the same as shown in the tables below. Jaws are

always in pairs.

CONSTANT

COMPONENTS

MEM

07494

07495

GUARD

7494-05000

07495-03003

07210-02015

RADE SOREN

.14W CARRIER

07494-03026 07494-03026

L.13/E2

07495-03004

BODY

07494-03015

07495-03002

PIVOT RN

07343-02207 07343-02207

SPRNG CUP

07495-03900 07495-03900

ROW32

07007-00039 07007-00039

ADAPIOR

07345-03001 07345-03001

LOCKING RING

07345-03003 07345-03003

SRN DLE

07345-03002 07345-03002

DOWEL RN

07007-00038 07007-00038

WWI

07342-02207 07342-02207

PIVOT RN

07495-03005

WWI

07494-03028 07494-03028

.14W SPREADER

07166-01100 07166-01100

SPRING

07166-01102 07166-01102

SPRING GUIDE

07494-03027 07494-03027

CSK SCREW

07001-00368

RA1FORA

07345-00401

VARYING COMPONENTS

NOSE ASSY

NOSETIP(14)

JAWS(17)

N OSE ASSY

NOSE11P(14)

.1AWS(1 7)

07345-03000

07345-03600

07340-00213

07494-03100

07494-03012

07340-00213

07345-03100

07345-03700

07340-00213

07494-03200

07494-03013

07498-04401

07345-03200

07345-03800

07490-04602

07494-03400

07494-03401

07340-00222

07345-03300

07345-03301

07340-00229

07494-03600

07494-03601

07340-00229

07345-03400

07345-03401

07340-00229

07494-03700

07494-03701

07340-00229

07345-03500

07345-03501 07498-04401

07494-03800

07494-03801 07498-04401

07345-04000

07165-00701

07340-00229

07494-04000

07494-04001

07490-04602

07345-04100

07165-00702

07340-00229

07494-06000

07494-06001

07340-00213

07345-04200

07165-00703

07498-04401

07494-06100

07494-06101

07340-00213

07345-04300

07165-00801

07340-00229

07494-06600

07494-06601

07340-00213

07345-04400

07165-00802

07498-04401

07494-06700

07494-06701

07340-00213

07346-03000

07345-03600

07340-00213

07495-03000

07494-03011

07340-00213

07346-03100

07345-03700

07340-00213

07495-03100

07494-03012

07340-00213

07346-03200

07345-03800

07490-04602

07495-03200

07494-03013

07498-04401

07346-03300

07345-03301

07340-00229

07495-03400

07494-03401

07340-00222

07346-03400

07345-03401

07340-00229

07495-03500

07494-04001

07490-04602

07346-03500

07345-03501 07498-04401

07495-03600

07494-03601

07340-00229

07346-04000

07165-00701

07340-00229

07495-03700

07494-03701

07340-00229

07346-04100

07165-00702

07340-00229

07495-03800

07494-03801 07498-04401

07346-04200

07165-00703

07498-04401

07495-04000

07494-06001

07340-00213

07346-04300

07165-00801

07340-00229

07495-04100

07494-06101

07340-00213

07346-04400

07165-00802

07498-04401

07495-04700

07494-06601

07340-00213

07494-03000

07494-03011

07340-00213

07495-04800

07494-06701

07340-00213

Nose tips and jaws will vary for each nose assembly while other components remain the same as shown in the tables below. Jaws are

always in pairs.

07494 - 07495 NOSE ASSEMBLY COMPONENTS

17 18

19 20

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Item numbers refer to both illustrations on page 12.

Remove the complete nose assembly using the reverse proce-

dure to the ‘Fitting instructions’.

If guard 1 is at all damaged it must be replaced by a new one.

Any worn or damaged parts should be replaced.

Pay particular attention to jaw carrier items in the upper

illustration opposite as follows:

Check wear on jaws 17.

Check that jaw spreader tube 18 is not distorted.

Check that spring 19 is neither broken or distorted.

Check that spring guide 20 is not damaged.

Check that spring clip 7 is not distorted. When removing

spring clip 7, use two screwdrivers as shown in the lower

illustration opposite.

Check for excessive wear on slots of body 5.

Assemble according to fitting instructions.

NOSE ASSY NOSE TIP(14) JAWS(17) NOSE ASSY

NOSE TIP(14) JAWS(17)

07345-03000 07345-03600 07340-00213

07345-03100 07345-03700 07340-00213

07345-03200 07345-03800 07490-04602

07345-03300 07345-03301 07340-00229

07345-03400 07345-03401 07340-00229

07345-03500 07345-03501 07498-04401

07345-04000 07165-00701 07340-00229

07345-04100 07165-00702 07340-00229

07345-04200 07165-00703 07498-04401

07345-04300 07165-00801 07340-00229

07345-04400 07165-00802 07498-04401

07346-03000 07345-03600 07340-00213

07346-03100 07345-03700 07340-00213

07346-03200 07345-03800 07490-04602

07346-03300 07345-03301 07340-00229

07346-03400 07345-03401 07340-00229

07346-03500 07345-03501 07498-04401

07346-04000 07165-00701 07340-00229

07346-04100 07165-00702 07340-00229

07346-04200 07165-00703 07498-04401

07346-04300 07165-00801 07340-00229

07346-04400 07165-00802 07498-04401

07494-03000 07494-03011 07340-00213

07494-03100 07494-03012 07340-00213

07494-03200 07494-03013 07498-04401

07494-03400 07494-03401 07340-00222

07494-03600 07494-03601 07340-00229

07494-03700 07494-03701 07340-00229

07494-03800 07494-03801 07498-04401

07494-04000 07494-04001 07490-04602

07494-06000 07494-06001 07340-00213

07494-06100 07494-06101 07340-00213

07494-06600 07494-06601 07340-00213

07494-06700 07494-06701 07340-00213

07495-03000 07494-03011 07340-00213

07495-03100 07494-03012 07340-00213

07495-03200 07494-03013 07498-04401

07495-03400 07494-03401 07340-00222

07495-03500 07494-04001 07490-04602

07495-03600 07494-03601 07340-00229

07495-03700 07494-03701 07340-00229

07495-03800 07494-03801 07498-04401

07495-04000 07494-06001 07340-00213

07495-04100 07494-06101 07340-00213

07495-04700 07494-06601 07340-00213

07495-04800 07494-06701 07340-00213

VARYING COMPONENTS

ITEM 07494 07495

GUARD

BLADE SCREW

JAW CARRIER

LEVER

BODY

PIVOT PIN

SPRING CLIP

ROLLER

ADAPTOR

LOCKING RING

SPINDLE

DOWEL PIN

SCREW

PIVOT PIN

SCREW

JAW SPREADER

SPRING

SPRING GUIDE

CSK. SCREW

PLATFORM

7494-05000

07494-03026

07494-03015

07343-02207

07495-03900

07007-00039

07345-03001

07345-03003

07345-03002

07007-00038

07342-02207

07494-03028

07166-01100

07166-01102

07494-03027

07001-00368

07345-00401

07495-03003

07210-02015

07494-03026

07495-03004

07495-03002

07343-02207

07495-03900

07007-00039

07345-03001

07345-03003

07345-03002

07007-00038

07342-02207

07495-03005

07494-03028

07166-01100

07166-01102

07494-03027

CONSTANT COMPONENTS

ERVICING THE TOOL

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is

sooner.

IMPORTANT

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The

operator should not be involved in maintenance or repair of the tool unless properly trained.

DAILY

Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the

tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air

supply and the tool lubricated every two to three hours.

Check for air leaks. If damaged, hoses and couplings should be replaced by new items.

If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air

hose to the tool. If there is a filter, drain it.

Check that the nose equipment is correct.

Check the stroke of the tool meets the minimum specification (inside front page). It is the difference in the measurement between

the front face of the jaw spreader housing assembly and the front face of the handle top bore

before pressing the trigger and when

it is fully depressed.

W EEKLY

Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.

Check for oil leaks and air leaks in the air supply hose and fittings.

Grease can be ordered as a single item, the part number is shown in the service kit opposite.

MOLY LITHIUM GREASE EP 3 7 5 3



SAFETY



DATA

FIRST AID

FIRE

SKIN: As the grease is completely water resistant it is best

FLASH POINT: Above 220°C.

removed with an approved emulsifying skin cleaner.

Not classified as flammable.

Suitable extinguishing media: CO„ Halon or water spray

INGESTION: Make the individual drink 30m1 Milk of

if applied by an experienced operator.

Magnesia, preferably in a cup of milk.

EYES:

Irritant but not harmful. Irrigate with water and

HANDLJNG

seek medical attention.

Use barrier cream or oil resistant gloves

ENVIRONMENT

STORAGE

Scrape up for burning or disposal on approved site.

Away from heat and oxidising agent.

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is

sooner.

I M P O R T A N T

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The

operator should not be involved in maintenance or repair of the tool unless properly trained.

D A I L Y

Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the

tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air

supply and the tool lubricated every two to three hours.

Check for air leaks. If damaged, hoses and couplings should be replaced by new items.

If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air

hose to the tool. If there is a filter, drain it.

Check that the nose equipment is correct.

Check the stroke of the tool meets the minimum specification (inside front page). It is the difference in the measurement between

the front face of the jaw spreader housing assembly and the front face of the handle top bore before pressing the trigger and when

it is fully depressed.

W E E K L Y

Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.

Check for oil leaks and air leaks in the air supply hose and fittings.

Grease can be ordered as a single item, the part number is shown in the service kit opposite.

E R V I C I N G T H E T O O L

FIRST AID

SKIN: As the grease is completely water resistant it is best

removed with an approved emulsifying skin cleaner.

INGESTION: Make the individual drink 30ml Milk of

Magnesia, preferably in a cup of milk.

EYES: Irritant but not harmful. Irrigate with water and

seek medical attention.

ENVIRONMENT

Scrape up for burning or disposal on approved site.

M O L Y L I T H I U M G R E A S E E P 3 7 5 3S A F E T Y D A T A

FIRE

FLASH POINT: Above 220°C.

Not classified as flammable.

Suitable extinguishing media: CO2, Halon or water spray

if applied by an experienced operator.

HANDLING

Use barrier cream or oil resistant gloves

STORAGE

Away from heat and oxidising agent.

N° 0 -

MEM PART N°

DESCRIPION

SERVICE KIT

07001-00092

07900-00001

07900-00006

07900-00008

07900-00009

07900-00012

07900-00013

07900-00015

07900-00078

07900-00137

07900-00429

07900-00158

07900-00159

07900-00160

07900-00164

07900-00163

SOCKET HEAD CAP SCREW 10 UNC X 2"

SPRING COMPRESSION TOOL

'0' RING ASSEMBLING TOOL

6 x

A/F SPANNER

A/F ALLEN KEY

6 x

A/F SPANNER

A/F ALLEN KEY

A/F SPANNER

A/F ALLEN KEY

TOMMY BAR

SPANNER ASSEMBLY FOR HEAD PISTON

PIN PUNCH

6 x

A/F RING SPANNER

NOSE BULLET

CIRCLIP PLIERS

A/F ALLEN KEY

SERVICE KIT

(Continued)

M3YI PART N°

DESCFIF910N

N° OFF

07900-00004

RIGHT ANGLE CIRCLIP PLIERS

07900-00249

PRIMING PUMP ASSEMBLY

07900-00252

SEAL EXTRACTOR

07900-00382

TUBULAR SCREWDRIVER

07900-00421

RING SPANNER 13/16 A/F

07900-00432

PLASTIC CASE

07900-00357

TOOL INSTRUCTION MANUAL

07992-00020

80g TIN MOLY LITHIUM GREASE EP3753

07900-00539

SPANNER

07900-00540

SPANNER (ANVIL ADAPTOR & COLLAR)

03201-00615

PIP PIN

07900-00236

COMBINATION SPANNER

07900-00628

HEAD PISTON ROD SEAL ENTRY GUIDE

07900-00629

HEAD PISTON ROD INSTALLATION TOOL

07900-00630

PISTON SEAL ENTRY GUIDE

For all servicing we recommend the use of the service kit below (part number 07900-04980) supplied in its own plastic case.

MAINTENANCE

Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or

recommended. All '0' rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

IMPORTANT

Safety Instructions appear on page 3.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should

not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Item

numbers in bold

refer to the general assembly and parts list page 20 and 21.

Before proceeding with dismantling, empty the oil from the tool. Remove bleed screws

and

from the handle assembly and drain

the oil into a suitable container.

Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, pages

10 to 13.

For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below. The procedure is the same

for all tools once the nose assembly has been removed.

For all servicing we recommend the use of the service kit below (part number 07900-04980) supplied in its own plastic case.

M A I N T E N A N C E

Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or

recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

I M P O R T A N T

Safety Instructions appear on page 3.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should

not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Item numbers in boldrefer to the general assembly and parts list page 20 and 21.

Before proceeding with dismantling, empty the oil from the tool. Remove bleed screws 32 and 33 from the handle assembly and drain

the oil into a suitable container.

Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, pages

10 to 13.

For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below. The procedure is the same

for all tools once the nose assembly has been removed.

ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF

07001-00092 SOCKET HEAD CAP SCREW 10 UNC X 2" 6

07900-00001 SPRING COMPRESSION TOOL 1

07900-00006 'O' RING ASSEMBLING TOOL 1

07900-00008 7/16 x 1/2A/F SPANNER 1

07900-00009 3/32 A/F ALLEN KEY 1

07900-00012 9/16 x 5/8A/F SPANNER 1

07900-00013 1/8A/F ALLEN KEY 1

07900-00015 5/8x 11/16 A/F SPANNER 1

07900-00078 5/32 A/F ALLEN KEY 1

07900-00137 TOMMY BAR 1

07900-00429 SPANNER ASSEMBLY FOR HEAD PISTON 1

07900-00158 PIN PUNCH 1

07900-00159 7

/16 x

/2A/F RING SPANNER

07900-00160 NOSE BULLET 1

07900-00164 CIRCLIP PLIERS 1

07900-00163 5/64 A/F ALLEN KEY 1

07900-00004 RIGHT ANGLE CIRCLIP PLIERS 1

07900-00249 PRIMING PUMP ASSEMBLY 1

07900-00252 SEAL EXTRACTOR 1

07900-00382 TUBULAR SCREWDRIVER 1

07900-00421 RING SPANNER 13/16 A/F 1

07900-00432 PLASTIC CASE 1

07900-00357 TOOL INSTRUCTION MANUAL 1

07992-00020 80gTIN MOLY LITHIUM GREASE EP3753 1

07900-00539 SPANNER 1

07900-00540 SPANNER (ANVIL ADAPTOR & COLLAR) 1

03201-00615 PIP PIN 1

07900-00236

COMBINATION SPANNER

07900-00628 HEAD PISTON ROD SEAL ENTRY GUIDE 1

07900-00629 HEAD PISTON ROD INSTALLATION TOOL 1

07900-00630 PISTON SEAL ENTRY GUIDE 1

SERVICE KIT SERVICE KIT (Continued)

■■■■■■■

HYDRAULJC PISTON

Unscrew end cap

and remove together with pin tail deflector

(remove stem catcher unit if fitted).

Grip spring compression tool* in a vice and compress spring

applying the clamp screw ball end to cylinder end plug

or stem

catcher adaptor

depending on tool model.

Remove internal circlip

using the circlip pliers*.

Unscrew the compression tool and remove cylinder end plug

or stem catcher adaptor

then spring

Unscrew jaw spreader housing assembly

with spanner* and special spanner assembly*, then withdraw hydraulic piston

Remove

piston stop

and extrude wiper ring

18.

Extract head piston stop

and rod seal

using the circlip pliers*.

Remove piston seal

from hydraulic piston

Clean all parts.

Inspect the piston diameters and the cylinder bore for wear and damage.

Insert the head piston rod seal entry guide* into the hydraulic bore.

With rod seal

on the rod seal installation tool* push the seal into its housing with the lip of the seal towards the back of the tool.

Replace head piston stop

inside bore.

Screw the nose bullet* onto the end of the piston rod.

Insert the piston seal entry guide* into the hydraulic bore.

Position piston seal

with lip towards the front of the tool onto the piston and insert the piston into the hydraulic bore. Remove

bullet*.

Fit piston stop

with new wiper ring

18.

Always screw on a new jaw spreader housing assembly

and tighten to achieve a

maximum gap of .335" between its rear face and the front face of the handle assembly

(as shown in illustration on page 18).

Discard old jaw spreader housing

19.

Complete assembly in reverse order of dismantling.

AIR PISTON/ INTENSIFIER ROD

With tool connected to air supply, depress the trigger and disconnect the air supply.

Remove double male connector

42,

washer

and silencer

20.

■

Using Allen key* remove screws

51,

ONE AT A TIME, and install the service screws*.The order of

removal and installation is important and must follow the sequence shown on diagram opposite.

Withdraw handle assembly

to full extent of service screws*.

■

Remove service screws*, withdraw handle sub-assembly

and piston assembly

from air cylinder.

•

Remove gasket

47.

•

Remove all eight screws

with Allen key* to free retaining plate

12.

Using seal extractor* withdraw seal housing assembly

11.

Clean all parts.

To replace '0' ring

use '0' ring assembling tool*.

Inspect intensifier rod

and buffers

and/or spacer

55.

If damaged replace by new items using

tommy bar* and kit spanner assembly for head piston*.

Lubricate bores with Moly Lithium grease EP 3753*.

Rebuild seal housing assembly

and insert into handle sub-assembly

with '0' rings

14.

Attach retaining plate

with screws

tightenned to a 3.39 Nm (30 lb/in) torque.

Insert intensifier rod

through the seal housing into the handle assembly.

Fit

new gasket

47.

If Kay locknut

is removed, it MUST be replaced by a new one.

Assemble handle to air cylinder and complete assembly in reverse order to dismantling.

* refers to items included in the Avdel service kit. For complete list see page 15.

HYDRAULIC PISTON

Unscrew end cap 53 and remove together with pin tail deflector 54 (remove stem catcher unit if fitted).

Grip spring compression tool* in a vice and compress spring 6, applying the clamp screw ball end to cylinder end plug 8 or stem

catcher adaptor 52 depending on tool model.

Remove internal circlip 9 using the circlip pliers*.

Unscrew the compression tool and remove cylinder end plug 8 or stem catcher adaptor 52 then spring 6.

Unscrew jaw spreader housing assembly 19 with spanner* and special spanner assembly*, then withdraw hydraulic piston 5.

Remove piston stop 17 and extrude wiper ring 18.

Extract head piston stop 3 and rod seal 2 using the circlip pliers*.

Remove piston seal 4 from hydraulic piston 5.

Clean all parts.

Inspect the piston diameters and the cylinder bore for wear and damage.

Insert the head piston rod seal entry guide* into the hydraulic bore.

With rod seal 2 on the rod seal installation tool* push the seal into its housing with the lip of the seal towards the back of the tool.

Replace head piston stop 3inside bore.

Screw the nose bullet* onto the end of the piston rod.

Insert the piston seal entry guide* into the hydraulic bore.

Position piston seal 4 with lip towards the front of the tool onto the piston and insert the piston into the hydraulic bore. Remove

bullet*.

Fit piston stop 17 with new wiper ring 18. Always screw on a new jaw spreader housing assembly 19 and tighten to achieve a

maximum gap of .335” between its rear face and the front face of the handle assembly 1 (as shown in illustration on page 18).

Discard old jaw spreader housing 19.

Complete assembly in reverse order of dismantling.

AIR PISTON/INTENSIFIER ROD

With tool connected to air supply, depress the trigger and disconnect the air supply.

Remove double male connector 42, washer 43 and silencer 20.

Using Allen key* remove screws 51, ONE AT A TIME, and install the service screws*.The order of

removal and installation is important and must follow the sequence shown on diagram opposite.

Withdraw handle assembly 1 to full extent of service screws*.

Remove service screws*, withdraw handle sub-assembly 10 and piston assembly 35 from air cylinder.

Remove gasket 47.

Remove all eight screws 13 with Allen key* to free retaining plate 12.

Using seal extractor* withdraw seal housing assembly 11.

Clean all parts.

To replace ‘O’ ring 50 use ‘O’ ring assembling tool*.

Inspect intensifier rod 39 and buffers 37 and/or spacer 55. If damaged replace by new items using

tommy bar* and kit spanner assembly for head piston*.

Lubricate bores with Moly Lithium grease EP 3753*.

Rebuild seal housing assembly 11 and insert into handle sub-assembly 10 with ‘O’ rings 14.

Attach retaining plate 12 with screws 13 tightenned to a 3.39 Nm (30 lb/in) torque.

Insert intensifier rod 39 through the seal housing into the handle assembly.

Fit new gasket 47.

If Kay locknut 38 is removed, it MUST be replaced by a new one.

Assemble handle to air cylinder and complete assembly in reverse order to dismantling.

Screw Replacement

Sequence

AIR VALVE

m Remove plastic handle covers

and

by removing four screws

using Allen key*.

•

Unscrew end plug

21,

remove spring

and withdraw spool

23.

■

Using the same Allen key*, remove screws

to release silencer retainer

26.

■

Withdraw silencer bush assembly

25.

■

Clean all parts particularly the silencer assembly.

■

Complete assembly in reverse order of dismantling.

TRIGGER

Remove plastic handle covers

and

by removing four screws

using Allen key*.

With the same Allen key, remove both screws

releasing crank pin retainer

29,

pivot blocks

30,

silencer retainer

and crank

27.

•

Knock out grooved pin

using the pin punch*.

■

Remove trigger assembly

from handle asembly 1.

■

Clean and examine all parts for wear and damage. Renew as necessary.

■

Complete assembly in reverse order of dismantling.

IM PO RTA N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

* refers to items included in the Avdel service kit. For complete list see page 15.

AIR VALVE

Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*.

Unscrew end plug 21, remove spring 22 and withdraw spool 23.

Using the same Allen key*, remove screws 28 to release silencer retainer 26.

Withdraw silencer bush assembly 25.

Clean all parts particularly the silencer assembly.

Complete assembly in reverse order of dismantling.

TRIGGER

Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*.

With the same Allen key, remove both screws 28 releasing crank pin retainer 29, pivot blocks 30, silencer retainer 26 and crank

pin 27.

Knock out grooved pin 16 using the pin punch*.

Remove trigger assembly 15 from handle asembly 1.

Clean and examine all parts for wear and damage. Renew as necessary.

Complete assembly in reverse order of dismantling.

* refers to items included in the Avdel service kit. For complete list see page 15.

I M P O R T A N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.



`. -----

(

C.I

30 29 28 27

SECT10 N 1113

1 2 3 4 5

.335.

26 25

(

SECTION A-A

GEN ERALASSEMBLY OF BASE TOOLS 07498-00200 & 07494-00200

GENERAL ASSEMBLY OF BASE TOOLS 07498-00200 & 07494-00200

20 4

26 25

272930

4321

5352 54

SECTION A-A

SECTION B-B

.335"

MAX

This manual suits for next models

Table of contents

Popular Power Tools manuals by other brands

Hilti

Hilti NURON AG 5D-22 125 Original operating instructions

Enerpac

Enerpac SQD Series Service instructions

Rotek

Rotek WZWP-020MPV user manual

NTC

NTC NT59 Operation manual

DeWalt

DeWalt DW317 instruction manual

Raider

Raider RD-JS32 user manual

EINHELL

EINHELL EHM 1300 operating instructions

Milwaukee

Milwaukee 5370-1 Operator's manual

Milwaukee

Milwaukee K 2628 H Original instructions

Black & Decker

Black & Decker BD200TMT instruction manual

Famastil

Famastil F-Power instruction manual

AC Hydraulic

AC Hydraulic P40H user guide

Clarke

Clarke CAT134 Operating & maintenance instructions

RAMSET

RAMSET MD380 Operator's safety & operating instruction manual

Dometic

Dometic DM2652 Service instructions

Fayat Group

Fayat Group Bomag BPR 70/70 D Operating and maintenance instruction

Batavia

Batavia FIXXPACK 12 V BT-CRW001 operating instructions

Constructor

Constructor CTJS802PLA-BM Original instructions

Avdel 0749 MkII type User manual

Popular Power Tools manuals by other brands