Avdel 7241 User manual

I n s t r u c t i o n M a n u a l
0724 type
07241-07242-07243-07244-07245
Hydro-Pneumatic Power Tool
Pass onto user to read and keep for reference

AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2
INTENSIFICATION RATIO 50:1 @ 80 lbf/in2
S P E C I F I C A T I O N S F O R 0 7 2 4 I N TE N S I F I E R
S P E C I F I C A T I O N S F O R 0 7 2 4 T O O L
AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in29 litres .32 ft3
STROKE 07241 / 4 / 5 Minimum 18.54 mm .73 in
07242 / 3 Minimum 15.9 mm .63 in
PULL FORCE @ 5.5 bar / 80 lbf/in210.20 kN 2250 lbf
CYCLE TIME Approximately 1 second
NOISE LEVEL 70.3 dB(A)
WEIGHT Without nose equipment 0.76 kg 1.7 lb
VIBRATION Less than 2.5 m/s28 ft/s2
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AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.

General 2
Specific to 0724 Tool 3
General 4
07241 & 07244 Tool Dimensions / Selection 4-5
07242 & 07243 Tool Dimensions / Selection 6-7
07245 Tool Dimensions / Selection 8-9
Air Supply 10
Operating Procedure 10
Accessories 11
Fitting/Servicing 12
07241 & 07244 Components 13
07245 Components 14
07242 & 07243 Fitting/Servicing/Components 15-16
Regular Servicing 17-18
Service Kit 18
Maintenance - Tool and Intensifier 19-21
Tool General Assembly & Parts Lists 22-23
Intensifier General Assembly & Parts List 24-25
Priming Oil Details 26
Priming Procedure 26-27
Fault Diagnosis Table 28
CO N T E N T S
1
S A F E T Y
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
P R I M I N G
F A U L T D I A G N O S I S

SA F E T Y
2
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.

3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07242
AND 07243 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY
WAY.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO
CREATE A HAZARD.
07241& 07244 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR
OR STEM CATCHER BEFORE OPERATING.
IF THE 07241 OR 07244 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED
IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE
ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER
PERSON(S) WORKING IN THE VICINITY.
THE INTENSIFIER RETAINING RING MUST BE ASSEMBLED WITH THE RETAINING
PLATE SPECIFIED.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,
SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE
ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE
POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

The hydro-pneumatic 0724 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line
assembly in a wide variety of applications throughout all industries.
The 07241 and 07244 fitted with pin tail deflectors are the standard tools. A stem catching or full vacuum extraction option is available
for the 7241 (see page 11). The 07244 tool has forward stem ejection nose equipment fitted when supplied as a complete tool. It is
also possible to order just the base tool part number 07241-00200 which will not be fitted with a nose assembly.
The 07245 is fitted with vacuum stem extraction and a stem catcher as standard. It is possible to order the base tool only, part number
07245-00200, which is shown on page 22.
The base tool part number for the other two tools of this type, the 07242 and 07243, is 07242-00200 shown on page 22.
4
IN T E N T O F U S E
07241 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy/L.Flange
Steel
Al. Alloy & Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Stainless Steel
Stainless Steel
Stainless Steel
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Stainless Steel
Al. Alloy
Al. Alloy oversize
Al. Alloy
Stainless Steel
Al. Alloy
Al. Alloy
Al. Alloy
Steel
Steel
Steel
Steel
AVEX
Snap head
& 120°csk
head except
07241-00024
large flange
only
MONOBOLT *
BULBEX
AVSEAL
TLR
AVINOX
BE11 & BE61
AVDEL
Snap head
& 100°csk
& 120°csk
MBC
Universal head
& 100°csk
AVIBULB
Low profile
T-LOK
Snap head
* Protruding head & 100°csk
1/8
"
3mm
5/32
"
3/16
"
3/16
"
5/32
"
3/16
"
5/32
"
3/16
"
4mm
5mm
6mm
6.5mm
7mm
3/16
"
1/8
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
1/8
"
5
/ 32 "
3/16
"
1/8
"
5/32
"
3/16
"
4.3mm
4.3mm
3/16
"
3/16
"
07241-00001
07241-00002
07241-00008
07241-00021
07241-00006
07241-00008
07241-00009
07241-00015
07241-00022
07241-00015
07241-00016
07241-00023
07241-00024
07241-00026
07241-00031
07241-00008
07241-00015
07241-00009
07241-00016
07241-00064
07241-00074
07241-00065
07241-00075
07241-00066
07241-00076
07241-00062
07241-00072
07241-00067
07241-00077
07241-00058
07241-00008
07241-00015
07241-00027
07241-00003
07241-00005
07241-00028
07241-00010
07241-00012
07241-00029
07241-00019
07241-00030
07241-00051
07241-00054
07241-00045
07241-00046
07241-00052
07241-00055
07241-00053
07241-00047
07241-00008
07241-00015
07241-00027
07241-00015
07241-00014
07241-00015
07241-00014
07241-02000
07241-02100
07241-02600
07241-03300
07241-02500
07241-02600
07241-02700
07241-03000
07241-03400
07241-03000
07241-03100
07241-03500
07241-03600
07241-03700
07241-04200
07241-02600
07241-03000
07241-02700
07241-03100
07241-05000
07241-05500
07245-03100
07245-04100
07245-03200
07245-04200
07241-04900
07241-05400
07245-03400
07245-04400
07241-04800
07241-02600
07241-03000
07241-03800
07241-02200
07241-02400
07241-03900
07241-02800
07241-02900
07241-04000
07241-03200
07241-04100
07241-04300
07241-04600
07241-06800
07241-06900
07241-04400
07241-04700
07241-04500
07241-07000
07241-02600
07241-03000
07241-03800
07241-03000
07241-07100
07241-03000
07241-07100
3.3
12.9
3.3
3.3
3.3
3.3
11.4
3.3
3.3
3.3
10.0
4.1
4.1
3.3
4.1
3.3
3.3
11.4
10.0
4.5
6.7
4.5
6.7
5.3
7.2
5.3
7.2
5.3
7.2
4.1
3.3
3.3
3.3
3.3
2.5
2.5
3.3
2.5
2.5
2.5
2.5
4.7
4.8
4.7
4.9
4.9
4.9
5.0
5.0
3.3
3.3
3.3
3.3
10.0
3.3
10.0
Standard
Extended
Standard
Hd. Forming
Standard
Standard
Extended
Standard
Hd. Forming
Standard
Extended
Hd. Forming
Standard
Standard
Standard
Standard
Standard
Extended
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Extended
Standard
Extended
61
58.4
61
61
61
61
58.4
61
61
61
58.4
61
61
61
61
61
61
58.4
58.4
61
61
61
61
61
61
61
61
61
61
6 1
61
61
61
56
56
56
56
56
56
56
56
61
56
56
56
61
61
61
61
61
61
61
61
58.4
61
58.4
.130
.510
.130
.130
.130
.130
.450
.130
.130
.130
.395
.160
.162
.130
.160
.130
.130
.450
.395
.177
.264
.179
.264
.208
.283
.208
.283
.208
.283
.160
.130
.130
.130
.130
.100
.100
.130
.100
.100
.100
.100
.185
.190
.185
.192
.192
.192
.196
.196
.130
.130
.130
.130
.395
.130
.395
2.4
2.3
2.4
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.4
2.2
2.2
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.4
2.3
B (in)
NOSE TIP TYPE

07241 & 07244 - FIXED NOSE ASSEMBLIES
5
The 07241 and 07244 are both fitted with fixed straight nose assemblies suitable where access is unrestricted. 07241 tools eject spent
stems through the rear of the pistol whilst the type of nose assemblies fitted to 07244 tools results in forward stem ejection.
Use the selection charts below and opposite to select a complete 07241 or 02744 tool which will include the correct nose assembly for
a selected fastener. For details of Nose Assemblies see pages 12 and 13.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
07244 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
AVEX
Snap head
& 120°csk
AVINOX
BE11 & BE61
BULBEX
AVIBULB
Low profile
1/8
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
07241-00001
07241-00001
07241-00001
07241-00001
07241-00001
07241-00002
07241-00001
07241-00003
07241-00001
07241-00004
07241-00005
07241-00001
07241-00001
07241-00003
07241-00004
07241-00005
07244-02001
07244-02001
07244-02001
07244-02001
07244-02001
07244-02200
07244-02001
07245-02200
07244-02001
07244-02300
07244-02800
07244-02001
07244-02001
07245-02200
07244-02300
07244-02800
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
3.55
3.43
3.43
3.05
3.05
6.35
3.55
3.55
3.55
3.55
3.55
3.43
3.05
3.43
3.05
3.55
.140
.135
.135
.120
.120
.250
.140
.140
.140
.140
.140
.135
.120
.135
.120
.140
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
.5
B (in)
NOSE TIP TYPE
Dimensions shown in bold are millimetres.
Other dimensions are in inches.
61
2.4
A
B
149
5.86
204
8.03
201
7.9
358
14.1
130
5.1
2134
84

91.9
3.61
56
2.2
'B'
'C'
'A' Ø
6.4 (.25)
360°rotation
about centre line
07242 - STRAIGHT SWIVEL NOSE ASSEMBLY
The 07242 tool is fitted with a “straight” swivel type of nose assembly for use on applications with restricted access.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07242 tool which will include the
correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
6
07242 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Stainless Steel
Stainless Steel
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Al.Alloy/St.Steel
Al. Alloy oversize
Al.Alloy/St.Steel
Al. Alloy oversize
Al. Alloy
AVEX
Snap head
& 120°csk
BULBEX
AVSEAL
AVINOX
BE11 & BE61
AVDEL
Snap head
& 100°csk
& 120°csk
MBC
Universal head
& 100°csk
1/8
"
5/32
"
3/16
"
3/16
"
4mm
5mm
1/8
"
5/32
"
1/8
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
07242-00004
07242-00005
07242-00005
07242-00006
07242-00006
07242-00006
07242-00064
07242-00065
07242-00074
07242-00075
07242-00005
07242-00006
07242-00014
07242-00017
07242-00024
07242-00015
07242-00018
07242-00016
07242-00019
07242-00023
07242-00051
07242-00054
07242-00052
07242-00055
07242-00053
07345-03000
07345-03100
07345-03100
07345-03200
07345-03200
07345-03200
07494-06000
07494-06100
07494-07000
07494-07100
07345-03100
07345-03200
07345-03300
07494-03600
07494-03000
07345-03400
07494-03700
07345-03500
07494-03700
07494-03400
07345-04000
07345-04300
07345-04100
07345-04400
07345-04200
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
7.87
7.87
5.08
5.08
5.08
6.6
6.6
8.13
8.13
5.08
4.75
4.75
6.35
6.35
7.92
Standard
Standard
Standard
Standard
Standard
Standard
Short
Extended
Short
Extended
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
3.81
3.81
1.17
1.17
3.81
.84
.84
.25
.25
1.27
2.4
2.4
2.4
2.4
2.4
.310
.310
.310
.310
.310
.310
.250
.250
.300
.300
.310
.310
.200
.200
.200
.260
.260
.320
.320
.200
.187
.187
.250
.250
.312
.150
.150
.150
.150
.150
.150
.077
.162
.079
.162
.150
.150
.046
.046
.150
.033
.033
.010
.010
.050
.094
.094
.094
.094
.094
B (in)
NOSE TIP TYPE
Dimensions shown in bold are millimetres.
Other dimensions are in inches.

The 07243 tool is fitted with a “right angle” swivel type of nose assembly for use on applications with no direct access to the fixing
point.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07243 tool which will include the
correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
7
07243 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY
07243 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Stainless Steel
Stainless Steel
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Al.Alloy/St.Steel
Al. Alloy oversize
Al.Alloy/St.Steel
Al. Alloy oversize
Al. Alloy
AVEX
Snap head
& 120°csk
BULBEX
AVSEAL
AVINOX
BE11 & BE61
AVDEL
Snap head
& 100°csk
& 120°csk
MBC
Universal head
& 100°csk
1/8
"
5/32
"
3/16
"
3/16
"
4mm
5mm
1/8
"
5/32
"
1/8
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
07243-00004
07243-00005
07243-00005
07243-00006
07243-00006
07243-00006
07243-00064
07243-00065
07243-00074
07243-00075
07243-00005
07243-00006
07243-00014
07243-00017
07243-00024
07243-00015
07243-00018
07243-00016
07243-00019
07243-00023
07243-00051
07243-00054
07243-00052
07243-00055
07243-00053
07346-03000
07346-03100
07346-03100
07346-03200
07346-03200
07346-03200
07495-06000
07495-06100
07495-07000
07495-07100
07346-03100
07346-03200
07346-03300
07495-03600
07495-03000
07346-03400
07495-03700
07346-03500
07495-03800
07495-03400
07346-04000
07346-04300
07346-04100
07346-04400
07346-04200
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
7.87
7.87
5.08
5.08
5.08
6.6
6.6
8.13
8.13
5.08
4.75
4.75
6.35
6.35
7.92
Standard
Standard
Standard
Standard
Standard
Standard
Short
Extended
Short
Extended
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
3.81
3.81
1.17
1.17
3.81
.84
.84
.25
.25
1.27
2.4
2.4
2.4
2.4
2.4
.310
.310
.310
.310
.310
.310
.250
.250
.300
.300
.310
.310
.200
.200
.200
.260
.260
.320
.320
.200
.187
.187
.250
.250
.312
.150
.150
.150
.150
.150
.150
.077
.162
.079
.162
.150
.150
.046
.046
.150
.033
.033
.010
.010
.050
.094
.094
.094
.094
.094
B (in)
NOSE TIP TYPE

A
B
52
2.06
56
2.19
32
1.26
7.6
.3
2.93
74
360°rotation
about centre line
Dimensions shown in bold are millimetres.
Other dimensions are in inches.

163
6.4
20
4
8.03
A
B
358
14.1
223
8.8
8
07245 - VACUUM EXTRACTION
The 07245 fitted with both vacuum extraction and a stem catcher unit is fitted with a fixed straight nose assembly for use where access
is unrestricted.
Use the selection chart, opposite, to select a complete 07245 tool which will include the correct nose assembly for a selected fastener.
For details of Nose Assemblies see pages 12 & 13.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
Dimensions shown in bold are millimetres.
Other dimensions are in inches.

9
07245 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy/L.Flange
Steel
Al. Alloy & Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Stainless Steel
Stainless Steel
Stainless Steel
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Stainless Steel
Al. Alloy
Al. Alloy oversize
Al. Alloy
Stainless Steel
Al. Alloy
Al. Alloy
Al. Alloy
Steel
Steel
Steel
Steel
AVEX
Snap head
& 120°csk
head except
07245-00024
large flange
only
MONOBOLT *
BULBEX
AVSEAL
TLR
AVINOX
BE11 & BE61
AVDEL
Snap head
& 100°csk head
& 120°csk head
MBC
Universal head
& 100°csk head
AVIBULB
Low profile
T-LOK
Snap head
* Protruding head & 100°csk
1/8
"
3mm
5/32
"
3/16
"
3/16
"
5/32
"
3/16
"
5/32
"
3/16
"
4mm
5mm
6mm
6.5mm
7mm
3/16
"
1/8
"
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
1/8
"
5
/ 32 "
3/16
"
1/8
"
5/32
"
3/16
"
4.3mm
4.3mm
3/16
"
3/16
"
07245-00001
07245-00002
07245-00008
07245-00021
07245-00006
07245-00008
07245-00009
07245-00015
07245-00022
07245-00015
07245-00016
07245-00023
07245-00024
07245-00026
07245-00031
07245-00008
07245-00015
07245-00009
07245-00016
07245-00064
07245-00074
07245-00065
07245-00075
07245-00066
07245-00076
07245-00062
07245-00072
07245-00067
07245-00077
07245-00058
07245-00008
07245-00015
07245-00027
07245-00003
07245-00005
07245-00028
07245-00010
07245-00012
07245-00029
07245-00019
07245-00030
07245-00051
07245-00054
07245-00045
07245-00046
07245-00052
07245-00055
07245-00053
07245-00047
07245-00008
07245-00033
07245-00027
07245-00013
07245-00014
07245-00013
07245-00014
07245-02000
07241-02100
07245-02200
07245-02400
07245-02100
07245-02200
07241-02700
07245-02300
07245-02500
07245-02300
07241-03100
07245-02600
07241-03600
07244-02200
07241-04200
07245-02200
07245-02300
07241-02700
07241-03100
07241-05000
07241-05500
07245-03100
07245-04100
07245-03200
07245-04200
07241-04900
07241-05400
07245-03400
07245-04400
07241-04800
07245-02200
07245-02300
07245-02800
07241-02200
07241-02400
07241-03900
07241-02800
07241-02900
07241-04000
07241-03200
07241-04100
07241-04300
07241-04600
07241-06800
07241-06900
07241-04400
07241-04700
07241-04500
07241-07000
07245-02200
07244-02300
07245-02800
07241-07200
07241-07100
07241-07200
07241-07100
3.3
12.9
3.3
3.3
3.3
3.3
11.4
3.3
3.3
3.3
10.0
4.1
4.1
3.3
4.1
3.3
3.3
11.4
10.0
4.5
6.7
4.5
6.7
5.3
7.2
5.3
7.2
5.3
7.2
4.1
3.3
3.3
3.3
3.3
2.5
2.5
3.3
2.5
2.5
2.5
2.5
4.7
4.8
4.7
4.9
4.9
4.9
5.0
5.0
3.3
3.3
3.3
3.3
10.0
3.3
10.0
Standard
Extended
Standard
Hd. Forming
Standard
Standard
Extended
Standard
Hd. Forming
Standard
Extended
Hd. Forming
Standard
Standard
Standard
Standard
Standard
Extended
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Extended
Standard
Extended
61
58.4
61
61
61
61
58.4
61
61
61
58.4
61
61
61
61
61
61
58.4
58.4
61
61
61
61
61
61
61
61
61
61
6 1
61
61
61
56
56
56
56
56
56
56
56
61
56
56
56
61
61
61
61
61
61
61
61
58.4
61
58.4
.130
.510
.130
.130
.130
.130
.450
.130
.130
.130
.395
.160
.162
.130
.160
.130
.130
.450
.395
.177
.264
.179
.264
.208
.283
.208
.283
.208
.283
.160
.130
.130
.130
.130
.100
.100
.130
.100
.100
.100
.100
.185
.190
.185
.192
.192
.192
.196
.196
.130
.130
.130
.130
.395
.130
.395
2.4
2.3
2.4
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.4
2.2
2.2
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.4
2.3
B (in)
NOSE TIP TYPE

10
PU T T I N G I N T O S E R V I C E
O P E R A T I N G P R O C E D U R E
OPTION 1
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Insert the fastener body squarely into the prepared hole of
the application.
Apply the tool to the protruding rivet stem.
Fully operate the trigger. The tool cycle will ensure the
rivet is placed.
OPTION 2
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Insert the fastener stem into the nose of the tool.
Insert the tool with the fastener squarely into the prepared
hole of the application.
Fully operate the trigger. The tool cycle will ensure the
rivet is placed.
■
■
■
■
■
■
■
■
■
■
A I R S U P P L Y
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4inch.
Read servicing daily details page 17.
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
LUBRICATOR
3
M
E
T
R
E
S
M
A
X
I
M
U
M

VACUUM EXTRACTION
CONVERSION KIT
For intensifier conversion, remove
filter cover 15 and foam silencer 14
(see parts list on pages 24 & 25).
Assemble kit as shown on intensifier
elevations below.
Remove end cap 11 and pintail
deflector 26 (see parts lists pages 22
and 23).
Assemble stem collector bottle as
shown.
Connect and cut vacuum tube from
intensifier to stem collector bottle.
Bind to hose using cable clips 12.
STEM CATCHER UNIT
To replace the pintail deflector with
the stem catcher unit unscrew the end
cap and remove together with pintail
deflector (items 11 and 26 of pages
22 and 23).
Assemble all items in the order shown
on the diagram opposite.
Offer the assembly to the stem
catcher adaptor (item 12 of pages 22
& 23).
Start tightening the locking ring onto
stem catcher adaptor.
Rotate the stem catcher body until the
opening is in the desired position.
Fully tighten the locking ring.
78 1011
69
2
3
4
2
5
1
11
A C C E S S O R I E S
CONNECTION FOR
VACUUM TUBE
Approximate dimensions of assembled unit are:
Length: 125mm (4.9”)
Diameter: 89mm (3.5”)
The stem catcher MUST be emptied frequently. (approx. half full or every 120 placings)
‘O’ RING
Part number: 07241-08800
There is a conversion kit, part number 07241-09600 for use on 07241-00200 base tools to convert to 07245 vacuum extraction tool.
VACUUM EXTRACTION CONVERSION KIT
DESCRIPTION PART Nº QTY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
2
300cm
1
1
2
1
1
1
1
1
1
9
07005-00647
07005-00597
07245-00101
07245-00102
07245-00103
07007-00392
07245-00300
07003-00058
07245-00202
07003-00218
07245-00302
07007-00319
MALE HOSE CONNECTOR
4mm I/D (PU4) BLACK PLASTIC TUBE
VACUUM INJECTOR HOUSING
VACUUM INJECTOR
VACUUM CONNECTOR
CABLE TIE
STEM COLLECTOR BODY
'O' RING
BOTTLE RETAINING NUT
'O' RING
STEM COLLECTOR END CAP
CABLE CLIP
STEM CATCHER ADAPTOR
(ON TOOL)
STEM CATCHER
OUTER
END COVER
CLAMP WASHER
LOCKING RING
STEM CATCHER
BODY
VIEW ON END OF INTENSIFIER VIEW UNDER INTENSIFIER STEM COLLECTOR BOTTLE
■
■
■
■
■
■
■
■
■
■
■
■

Insert guide tube 9 into jaw spreader housing assembly of tool.
Lightly coat the jaws with Moly lithium grease.
Drop jaws 4 into jaw housing 3.
Insert jaw spreader 5 into jaw housing 3 (locating in the ‘V’ shape formed by the jaws).
Locate buffer 6 on jaw spreader 5.
Locate spring 7 onto jaw spreader 5.
Fit locking ring 8 onto the jaw spreader housing assembly of the tool.
Holding tool pointing down, screw on the assembled jaw housing or chuck collet onto the jaw spreader housing assembly and
tighten with spanner.
Screw nose tip 1 into nose casing 2.
Place nose casing 2 over jaw housing 3 screw onto tool, tightening with spanner.
FITTING INSTRUCTIONS
I M P O R T A N T
The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.
There are three types of nose assemblies which are used with the 0724 type of tooling and three base tools (07241-00200,
07242-00200 & 07245-00200). The applied combination produces five models: 07241, 07244, 07242, 07243and 07245. If you
have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.
It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number
or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables on pages
4 to 9 according to the tool model you are using.
0 7 2 4 1 / 4 / 5 M O D E L S
The 02741, 02744 and 02745 tools always use fixed nose assemblies. Nose assemblies and components vary according to the type
of fastener being placed (see dimensions ‘A’ & ‘B’ on pages 4, 5 and 9). Check part numbers on component tables.
12
NO S E A S S E M B L I E S
SERVICING INSTRUCTIONS
Nose assemblies should serviced at weekly intervals.
Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.
Any worn or damaged part should be replaced by a new part.
Particularly check wear on jaws.
Check spring 7 is not distorted.
Assemble according to fitting instructions.
1 2 3 4 5 9 6 7 8
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■

13
07241 & 07244 NOSE ASSEMBLY COMPONENTS
Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the
illustration on the opposite page. We recommend some stock as items will need regular replacement. Read the Nose Assemblies
servicing instructions opposite carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration
opposite).
NOSE ASSY 1 2 3 4596
07244-02100 07381-04501 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-02603
07244-02200 07244-02202 07244-02201 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07244-02300 07381-04701 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-02603
07245-02200 07381-04601 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-03003
07245-02800 07498-01401 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 -
07244
NOSE ASSY 1 2 3 4569
07241-02000 07340-06000 07340-00306 07340-00304 07340-00213 07241-02002 07241-02001 07241-02003
07241-02100 07340-02805 07340-02804 e 07340-00304 07340-00213 07241-02002 07241-02001 07241-02003
07241-02200 07344-02101 07344-02001 07340-00304 07340-00213 07241-02202 07241-02001 07241-03003
07241-02400 07140-02104 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-02500 07340-06300 07340-00306 07340-00304 07340-00222 07241-02002 07241-02001 07241-02003
07241-02600 07340-06100 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-03003
07241-02700 07340-02806 07340-02804 e 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-02800 07344-02401 07344-02001 07340-00304 07340-00213 07241-02002 07241-02001 07241-03003
07241-02900 07140-02105 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-03000 07340-06200 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03100 07340-02807 07340-02804 e 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03200 07140-02106 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-03300 07340-06400 07340-00306 07340-00304 07340-00213 07241-02002 07241-02001 07241-02003
07241-03400 07340-06500 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-03500 07340-06600 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03600 07340-04800 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03700 07490-04400 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07241-03800 07498-01400 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 -
07241-03900 07344-02901 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04000 07344-03001 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04100 07344-03101 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04200 07498-03001 07340-00306 07498-04503 07498-04501 07241-04202 07241-02001 07241-03003
07241-04300 07340-06701 07344-02001 07340-00304 07340-00229 07241-02602 07241-02001 07241-02603
07241-04400 07340-06801 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04500 07340-06901 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04600 07340-07001 07344-02001 07340-00304 07498-00229 07241-02602 07241-02001 07241-02603
07241-04700 07340-07101 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04800 07605-00220 07340-00306 07498-04503 07498-04501* 07241-04202 07241-02001 07241-03003
07241-04900 07340-08301 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07241-05000 07340-07601 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-05400 07498-09101 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07241-05500 07498-08401 07340-00306 e 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-06800 07340-06701 07344-02001 07498-04503 07498-04501* 07241-06802 07241-02001 07241-02603
07241-06900 07340-06801 07344-02001 07498-04503 07498-04501* 07241-06802 07241-02001 07241-03003
07241-07000 07340-06901 07498-02601 07340-04503 07498-04501* 07241-04202 07241-02001 07241-03003
07241-07100 07241-07101 07340-02804 e 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07245-03100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 - 07241-03003
07245-03200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-03400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-04100 07498-08501 07340-00306 e 07340-00304 07100-08203 07241-03702 - 07341-03003
07245-04200 07498-08601 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-04400 07498-08701 07340-00306 e 07340-00304 07340-07502* 07241-03702 07241-02001 07241-03003
07241
The number of jaws is normally two.
* indicates three jaws.
'e' indicates extended nose casing.

07245 NOSE ASSEMBLY COMPONENTS
Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the
illustration on page 12. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing
instructions (page 16) carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration page 12).
14
NOSE ASSY 1 2 3 4569
07241-02100 07340-02805 07340-02804 e 07340-00304 07340-00213 07241-02002 07241-02001 07241-02003
07241-02200 07344-02101 07344-02001 07340-00304 07340-00213 07241-02202 07241-02001 07241-03003
07241-02400 07140-02104 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-02700 07340-02806 07340-02804 e 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-02800 07344-02401 07344-02001 07340-00304 07340-00213 07241-02002 07241-02001 07241-03003
07241-02900 07140-02105 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-03100 07340-02807 07340-02804 e 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03200 07140-02106 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-03600 07340-04800 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-03900 07344-02901 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04000 07344-03001 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04100 07344-03101 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04200 07498-03001 07340-00306 07498-04503 07498-04501 07241-04202 07241-02001 07241-03003
07241-04300 07340-06701 07344-02001 07340-00304 07340-00229 07241-02602 07241-02001 07241-02603
07241-04400 07340-06801 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04500 07340-06901 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04600 07340-07001 07344-02001 07340-00304 07498-00229 07241-02602 07241-02001 07241-02603
07241-04700 07340-07101 07344-02001 07340-00304 07340-00229 07241-02202 07241-02001 07241-03003
07241-04800 07605-00220 07340-00306 07498-04503 07498-04501* 07241-04202 07241-02001 07241-03003
07241-04900 07340-08301 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07241-05000 07340-07601 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-05400 07498-09101 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07241-05500 07498-08401 07340-00306 e 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07241-06800 07340-06701 07344-02001 07498-04503 07498-04501* 07241-06802 07241-02001 07241-02603
07241-06900 07340-06801 07344-02001 07498-04503 07498-04501* 07241-06802 07241-02001 07241-03003
07241-07000 07340-06901 07498-02601 07340-04503 07498-04501* 07241-04202 07241-02001 07241-03003
07241-07100 07241-07101 07340-02804 e 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07241-07200 07340-06201 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07244-02200 07244-02202 07244-02201 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07244-02300 07381-04701 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-02603
07245-02000 07381-04501 07340-00306 07340-00304 07340-00213 07241-02002 07241-02001 07241-02003
07245-02100 07340-06301 07340-00306 07340-00304 07340-00222 07241-02002 07241-02001 07241-02003
07245-02200 07381-04601 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07245-02300 07381-04701 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-03003
07245-02400 ** 07340-06401 07340-00306 07340-00304 07340-00229 07241-02202 07241-02001 07241-02003
07245-02500 07340-06501 07340-00306 07340-00304 07340-00213 07241-02602 07241-02001 07241-02603
07245-02600 07340-06601 07340-00306 07340-00304 07340-00213 07241-03002 07241-02001 07241-03003
07245-02800 07498-01401 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 -
07245-03100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 - 07241-03003
07245-03200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-03400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-04100 07498-08501 07340-00306 e 07340-00304 07100-08203 07241-03702 - 07341-03003
07245-04200 07498-08601 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07241-03003
07245-04400 07498-08701 07340-00306 e 07340-00304 07340-07502* 07241-03702 07241-02001 07241-03003
07245
The number of jaws is normally two.
* indicates three jaws .
** also has shim 07340-01305 .
'e' indicates an extended nose casing.

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2
1
15
9
8
8
10
7
1
1
17 18 19 20
316
16
4
12
14
13
6
6
5
RIGHT-ANGLE SWIVEL NOSE ASSEMBLY
15
0 7 2 4 2 & 0 7 2 4 3 M O D E L S
As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07242-00200 base tool will create a 07242 tool model
and the fitting of a right-angle swivel nose assembly to the same base tool will create a 07243 tool model. The fitting and servicing
procedures are almost identical because the two nose assemblies are similar. Differences in procedures are highlighted by the grey
tint.
FITTING INSTRUCTIONS
The following procedure will allow you to fit either of the swivel nose assemblies (as illustrated below) to the tool. If you order a complete
nose assembly rather than individual components, you will only need to start at stage .
All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 16). When on grey tint, instructions
refer only to the right-angle nose assembly fitted to 07243 models.
Fit locking ring 10 over jaw spreader assembly of tool (item 1 page 21).
Coat screw 13 with thread locking adhesive and use to secure nose tip 14 onto body 5.
Lightly lubricate items 17,18,19,20 and insert into jaw carrier 3 as shown. Secure with screws 16.
Position lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 (not a slot).
Lubricate the sides of the jaw carrier assembly and insert into body 5.
Lubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9. If necessary ream the holes.
Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the
corresponding hole in adaptor 9 (smallest hole).
Fit adaptor 9 over the end of body 5 and drop rollers 8 into place. Push spring clip 7 over rollers 8.
Insert spindle 11 through adaptor 9 into jaw carrier 3 until the hole lines up with slot in body 5. Temporarily hold in place
with pin 6.
Insert pin 12 through the front slot of body 5 into jaw carrier 3.
Hold the assembly vertical to prevent all pins dropping and slide the jaw carrier assembly back and forth a few times to
ensure free movement.
Push pin(s) 6 out and let spindle 11 drop out. Screw spindle 11 onto the jaw spreader housing of the tool, leaving the small
screw fixing hole uppermost for straight swivel nose assemblies. Tighten gently with a tommy bar.
Screw the assembly over spindle 11 onto the tool handle. Replace pin(s) 6.
On straight swivel nose assemblies attach platform 22 onto the top of the spindle with screw 21. Deburr the back end of
platform 22 so that it cannot catch on guard 1.
Snap guard 1 over the assembly, carefully sliding cut-out around the head of screw 15 and secure with screw 2.
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STRAIGHT SWIVEL NOSE ASSEMBLY
16
1
3
12
14
13
16
6
5
21
22 11 7
9
8
8
8
10
17 18
19 20

16
17 18
19 2
0
SERVICING INSTRUCTIONS
Nose assemblies should be serviced at weekly intervals.
Item numbers refer to both illustrations on page 15 and opposite.
Remove the complete nose assembly using the reverse
procedure to the ‘Fitting instructions’.
If guard 1 is at all damaged it must be replaced by a new
one.
Any worn or damaged parts should be replaced.
Pay particular attention to jaw carrier items in the upper
illustration opposite as follows:
Check wear on jaws 17.
Check that jaw spreader tube 18 is not distorted.
Check that spring 19 is neither broken or distorted.
Check that spring guide 20 is not damaged.
Check that spring clip 7 is not distorted. When removing
spring clip 7, use two screwdrivers as shown in the lower
illustration opposite.
Check for excessive wear on slots of body 5.
Assemble according to fitting instructions.
NOSE ASSY NOSE TIP(14) JAWS(17) NOSE ASSY NOSE TIP(14) JAWS(17)
07345-03000 07345-03600 07340-00213
07345-03100 07345-03700 07340-00213
07345-03200 07345-03800 07490-04602
07345-03300 07345-03301 07340-00229
07345-03400 07345-03401 07340-00229
07345-03500 07345-03501 07498-04401
07345-04000 07165-00701 07340-00229
07345-04100 07165-00702 07340-00229
07345-04200 07165-00703 07498-04401
07345-04300 07165-00801 07340-00229
07345-04400 07165-00802 07498-04401
07346-03000 07345-03600 07340-00213
07346-03100 07345-03700 07340-00213
07346-03200 07345-03800 07490-04602
07346-03300 07345-03301 07340-00229
07346-03400 07345-03401 07340-00229
07346-03500 07345-03501 07498-04401
07346-04000 07165-00701 07340-00229
07346-04100 07165-00702 07340-00229
07346-04200 07165-00703 07498-04401
07346-04300 07165-00801 07340-00229
07346-04400 07165-00802 07498-04401
07494-03000 07494-03011 07340-00213
07494-03400 07494-03401 07340-00222
07494-03600 07494-03601 07340-00229
07494-03700 07494-03701 07340-00229
07494-06000 07494-06001 07340-00213
07494-06100 07494-06101 07340-00213
07494-06600 07494-06601 07340-00213
07494-06700 07494-06701 07340-00213
07495-03000 07494-03011 07340-00213
07495-03400 07494-03401 07340-00222
07495-03600 07494-03601 07340-00229
07495-03700 07494-03701 07340-00229
07495-04000 07494-06001 07340-00213
07495-04100 07494-06101 07340-00213
07495-04700 07494-06601 07340-00213
07495-04800 07494-06701 07340-00213
VARYING COMPONENTS
ITEM 07242 07243
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
18
19
20
21
22
GUARD
BLADE SCREW
JAW CARRIER
LEVER
BODY
PIVOT PIN
SPRING CLIP
ROLLER
ADAPTOR
LOCKING RING
SPINDLE
DOWEL PIN
SCREW
PIVOT PIN
SCREW
JAW SPREADER
SPRING
SPRING GUIDE
CSK. SCREW
PLATFORM
7494-05000
-
07494-03026
-
07494-03015
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207
-
07494-03028
07166-01100
07166-01102
07494-03027
07001-00368
07345-00401
07495-03003
07210-02015
07494-03026
07495-03004
07495-03002
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207
07495-03005
07494-03028
07166-01100
07166-01102
07494-03027
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-
CONSTANT COMPONENTS
07242 & 07243 NOSE ASSEMBLY COMPONENTS
Nose tips and jaws will vary for each nose assembly while other components remain the same as shown in the tables below. Jaws are
always in pairs.
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SE R V I C I N G T H E T O O L
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is
sooner.
I M P O R T A N T
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
D A I L Y
Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of
the tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the
main air supply and the tool lubricated every two to three hours.
Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the
air hose to the tool. If there is a filter, drain it.
Check that the nose equipment is correct.
Ensure a pintail deflector or stem catcher is fitted to tool.
W E E K L Y
Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before
assembling.
Check for oil leaks and air leaks in the air supply hose and fittings.
17
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18
Grease can be ordered as a single item, the part number is shown in the service kit below.
FIRST AID
SKIN: As the grease is completely water resistant it is best
removed with an approved emulsifying skin cleaner.
INGESTION: Make the individual drink 30ml Milk of
Magnesia, preferably in a cup of milk.
EYES: Irritant but not harmful. Irrigate with water and
seek medical attention.
ENVIRONMENT
Scrape up for burning or disposal on approved site.
M O L Y L I T H I U M G R E A S E E P 3 7 5 3 S A F E T Y D A T A
FIRE
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray
if applied by an experienced operator.
HANDLING
Use barrier cream or oil resistant gloves
STORAGE
Away from heat and oxidising agent.
ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF
07900-00002 SPANNER 1
07900-00004 CIRCLIP PLIERS 1
07900-00012 9/16 x 5/8A/F SPANNER 1
07900-00013 1/8A/F ALLEN KEY 1
07992-00020 80gTIN MOLY LITHIUM GREASE EP3753 1
07900-00224 4mm ALLEN KEY 1
07900-00488 SPANNER 1
07900-00225 5mm ALLEN KEY 1
07900-00473 NON - RETURN VALVE 1
07900-00001 SPRING COMPRESSOR 1
07900-00237 SPANNER 1
07900-00351 3mm ALLEN KEY 1
07900-00517 ASSEMBLY BULLET 1
07900-00520 3/8 ØROD 1
07900-00521 1/4 ØROD 1
07900-00469 2.5mm A/F ALLEN KEY 1
SERVICE KIT SERVICE KIT (Continued)
For all servicing we recommend the use of the service kit below (part number 07900-02440) supplied in its own plastic case.