Avdel 07572 User manual

PA Avdel®
An Acument - Global Technologies Company
Instruction Manual
Pass on to user to read and keep for reference
Threaded Insert Power Tool
07572
I n s t r u c t i o n M a n u a l
Threaded Insert Power Tool
Pass on to user to read and keep for reference
07572
07572

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
SPECIFICATIONS FOR 07572 TOOL
AIR PRESSURE Minimum - Maximum
5 - 8 bar
• 75 - 120 lbf/in 2
FREE AIR VOLUME REQUIRED
• @ 5 bar / 75 lbf/in 2 I
288 litres/ min • 10 ft 3 /min
MOTOR SPEED •
@ 75
lb/in 2 minimum I 900 RPM
• (clockwise)
CYCLE TIME
•
Approximately
I 3 seconds •
NOISE LEVEL
I I
dB(A)
75
•
WEIGHT
I
Without nose equipment
I 1.15 kg . 2.5
lb
VIBRATION E
Less than I
2.5 m/ s 2
•
8 ft/s2
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
AIR PRESSURE Minimum - Maximum 5 - 8 bar 75 - 120 lbf/in2
FREE AIR VOLUME REQUIRED @ 5 bar / 75 lbf/in2288 litres/min 10 ft3 /min
MOTOR SPEED @ 75 lb/in2 minimum 900 RPM (clockwise)
CYCLE TIME Approximately 3 seconds
NOISE LEVEL 75 dB(A)
WEIGHT Without nose equipment 1.15 kg 2.5 lb
VIBRATION Less than 2.5 m/s28 ft/s2
S P E C I F I C A T I O N S F O R 0 7 5 7 2 T O O L
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CONTENTS
SAFETY
General
 2
Specific to 07572 Tool
 3
INTENT OF USE
General
 4
I
Tool Dimensions /
Selection  4-5
PUTTING INTO SERVICE
Air Supply 
6
Operating Procedure  6
Clutch Adjustment - Accessories  7
N
OSE ASSEMBLIES
Fitting/Servicing/Components
 8-9
SERVICING
7
Regular Servicing
 10-11
Maintenance 
11-13
General Assembly &
Parts List  14-15
FAULT DIAGNOSIS
Fault Diagnosis Table
 16
1
Fault Diagnosis Table 16
Fitting/Servicing/Components 8-9
Regular Servicing 10-11
Maintenance 11-13
General Assembly & Parts List 14-15
C
O N T E N T S
S A F E T Y
General 2
Specific to 07572 Tool 3
F AU L T D I A G N O S I S
N O S E A S S E M B L I E S
S E R V I C I N G
Air Supply 6
Operating Procedure 6
Clutch Adjustment - Accessories 7
P U T T I N G I N T O S E R V I C E
General 4
I N T E N T O F U S E
Tool Dimensions / Selection 4-5
1

AFETY
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
XDO NOT USE OUTSIDE THE DESIGN INTENT.
XDO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
MANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
LATHE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
LATHE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE "HEALTH AND SAFETY AT
WORK ETC. ACT 1974" APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
LATHE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
NALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
XDO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.
2
S
A F E T Y
2
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.

In
addition to the general safety rules opposite, the following specific safety points must also
be observed:
LATHE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.
XDO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
EXWHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER
PROJECTION, SHOULD A FASTENER BE PLACED 'IN AIR'. WE RECOMMEND WEARING
GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
IXWHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
NALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS
OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY
TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.
XKEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF
THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR
SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE IT.
XITHE TOOL IS NOT ELECTRICALLY INSULATED.
(i) THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE
ATMOSPHERES.
3
3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER
PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING
GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS
OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY
TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.
KEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF
THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR
SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE IT.
THE TOOL IS NOT ELECTRICALLY INSULATED.
THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE
ATMOSPHERES.

N TEN T OF USE
The pneumatic 07572 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly
in a wide variety of applications throughout all industries.
Use the selection table opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded insert
selected. 'A' and 'B' dimensions will help you assess the accessibility of your application.
It is also possible to order the base tool only (part number 07572-00400). For details of Nose Assemblies see pages 8 and 9.
257
10.13
- 0 , -
B
1-
N. 
35
1
58
2.25
Li Avdel
105
4.13
Dimensions shown in bold are millimetres.
Other dimensions are in inches.
1.38
4
4
IN T E N T O F U S E
The pneumatic 07572 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly
in a wide variety of applications throughout all industries.
Use the selection table opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded insert
selected. `A’ and `B’ dimensions will help you assess the accessibility of your application.
It is also possible to order the base tool only (part number 07572-00400). For details of Nose Assemblies see pages 8 and 9.
Dimensions shown in bold are millimetres.
Other dimensions are in inches.
07572
35
1.38
A
B
5
8
2.25
257
10.13
105
4.13

7572 TOOL SELECTION
INSERT
NAME & SERIES
0
TORQUE
SETTING (Ibf ins)
UNSET
CLUTCH PART N°
A (mm)
NOSE (see
B (mm)
drawing
A (in)
opposite
B (in)
for A & Ei)
NOSEASSY PART N °
COMPLETE
TOOL PART N°
THIN SHEET
3 / 1 6 BSW
30 - 35
08558-00308 13
11 1 / 2 7 /
1 6 07556-09916 07572-01016
NUTSERT 4 UNC 7 - 9 08558-00302 13
11
1
/ 2 7 /
1 6 07556-09954 07572-01054
(9650) 6 UNC 16 - 18 08558-00305 13 11 1 / 2 7 / 1 6 07556-09956 07572-01056
8 UNC 16 - 18 08558-00305 13
12
1 / 2 1 5
/ 3
2
07556-09958 07572-01058
10 UNC 30 - 35 08558-00308 13 11 1 / 2 7 / 1 6 07556-09950 07572-01050
4 UNF 7 - 9 08558-00302 13
11
1
/ 2 7 /
1 6 07556-09974 07572-01074
6 UNF 16 - 18 08558-00305 13 11 1 / 2 7 / 1 6 07556-09976 07572-01076
8 UNF 16 - 18 08558-00305 13
12
1 / 2 1 5
/ 3
2
07556-09978 07572-01078
10 UNF 30 - 35 08558-00308 13 11 1 / 2 7 / 1 6 07556-09970 07572-01070
6 BA
7 - 9 08558-00302 13 11 1 / 2 7 / 1 6 07556-09936 07572-01036
4 BA 16 - 18
08558-00305 13
11 1 / 2 7 /
1 6 07556-09934 07572-01034
2 BA
30 - 35 08558-00308 13
17
1
/ 2 2
1 / 3
2
07556-09932
07572-01032
M3 7 - 9 08558-00302 13 11 1 / 2 7 / 1 6 07556-09983 07572-01083
M4 16 - 18
08558-00305 13
11
1 /
2 7 /
1 6 07556-09984 07572-01084
M5 30 - 35 08558-00308 13 11 1 / 2 7 / 1 6 07556-09985 07572-01085
SUPERSERT
8 UNC 16 - 18 08558-00305 13
10
1
/ 2 1
3 / 3
2
07552-09558 07572-02058
(FB00)
10 UNC
30 - 35 08558-00308 13
12
1 /
2
1 5 /
3 2
07552-09550 07572-02050
8 UNF 16 - 18 08558-00305 13
10
1
/ 2 1
3 / 3
2
07552-09578 07572-02078
10 UNF
30 - 35 08558-00308 13
12
1 /
2
1 5 /
3 2
07552-09570 07572-02070
M3 16 - 18
08558-00305 13
19
1 / 2
3 / 4
07552-09583 07572-02083
M4 16 - 18
08558-00305 13
17
1 /
2 2
1 / 3
2
07552-09584 07572-02084
M5 30 - 35 08558-00308 13 11 1 / 2 7 / 1 6 07552-09585 07572-02085
LG. RANGE M4 16 - 18
08558-00305 13
15
1 / 2 1 9 /
3 2
07556-09184
07572-04084
HEKSERT
(9498) M5 30 - 35 08558-00308 13 10 1 / 2 13 / 3 2 07557-09285 07572-03085
STANDARD 3 / 1
6 BSW
20 - 25
08558-00306 13
12
1 /
2
1 5 /
3 2
07556-09816 07572-00016
NUTSERTS
1 / 4 BSW 25 - 30 08558-00307 13 15 1 / 2 19 / 3 2 07556-09818 07572-00018
(9500)
1/ 4
BSF
25 - 30 08558-00307 13
15
1 / 2 1 9 /
3 2
07556-09828 07572-00028
(9538) 4 UNC 5 - 7 08558-00301 13
12
1 / 2 1 5
/ 3
2
07556-09854
07572-00054
6 UNC
9 - 11
08558-00303 13
12
1 /
2
1 5 /
3 2
07556-09856 07572-00056
8 UNC 13 - 15 08558-00304 13 10 1 / 2 13 / 3 2 07556-09858 07572-00058
10 UNC
20 - 25 08558-00306 13
12
1 /
2
1 5 /
3 2
07556-09850 07572-00050
6 UNF
9 - 11
08558-00303
13
12
1 / 2 1 5
/ 3
2
07556-09876 07572-00076
8 UNF 13 - 15 08558-00304 13
10
1 / 2 1 3 /
3 2
07556-09878 07572-00078
10 UNF
20 - 25 08558-00306 13
12
1 / 2 1 5
/ 3
2
07556-09870 07572-00070
1 / 4 UNC 25 - 30 08558-00307 13 15 1 / 2 19 / 3 2 07556-09848 07572-00048
1/
4
uNF
25 - 30 08558-00307 13
15
1
/ 2 1
9 / 3
2
07556-09868 07572-00068
6 BA 5 - 7
08558-00301 13
12
1 /
2
1 5 /
3 2
07556-09836 07572-00036
4 BA 9 - 11
08558-00303
13
12
1 / 2 1 5
/ 3
2
07556-09834
07572-00034
2 BA 20 - 25
08558-00306 13
12
1 /
2
1 5 /
3 2
07556-09832
07572-00032
0 BA 25 - 30
08558-00307 13
15
1
/ 2 1
9 / 3
2
07556-09830 07572-00030
M3
5 - 7
08558-00301 13
12
1 /
2
1 5 /
3 2
07556-09883 07572-00083
M4
13 - 15
08558-00304 13
10
1 /
2 1
3 / 3
2
07556-09884 07572-00084
M5 20 - 25
08558-00306 13
12
1 /
2
1 5 /
3 2
07556-09885 07572-00085
M6
25 - 30
08558-00301 13
15
1 /
2 1
9 / 3
2
07556-09886 07572-00086
U F THIN SHEET M4 16 - 18
08558-00305 13
15
1 / 2 1 9 /
3 2
07556-09184 07572-04084
N UTSERT (9698) M5 30 - 35 08558-00308 13
10
1
/ 2 1
3 / 3
2
07556-09185 07572-04085
HEI(SERT
(9688) M4
16 - 18
08558-00305 13
18
1 / 2 2 3 /
3 2
07556-09284 07572-06084
M5 30 - 35 08558-00308
13
12
1 / 2 1 5
/ 3
2
07556-09285 07572-06085
N UTSERT SQIGKO8) M5 30 - 35 08558-00308 10 13 13 / 3 2 1 / 2 07528-07085 07572-07085
5
5
7572 TOOL SELECTION
NOSE(see drawing opposite for A & B)
TORQUE
SETTING (lbf ins)
Ø
COMPLETE
TOOL PART Nº
NOSE ASSY PART N º A (mm)
INSERT
NAME & SERIES B (mm) A (in) B (in)
UNSET
CLUTCH PART Nº
3
/ 16 BSW 30 - 35 08558-00308 13 11
1
/ 27 / 16 07556-09916 07572-01016
4 UNC 7 - 9 08558-00302 13 11
1
/ 27 / 16 07556-09954 07572-01054
6
UNC 16 - 18 08558-00305 13 11
1
/ 27 / 16 07556-09956 07572-01056
8 UNC 16 - 18 08558-00305 13 12
1
/ 215 / 32 07556-09958 07572-01058
10 UNC 30 - 35 08558-00308 13 11
1
/ 27 / 16 07556-09950 07572-01050
4 UNF 7 - 9 08558-00302 13 11
1
/ 27 / 16 07556-09974 07572-01074
6 UNF 16 - 18 08558-00305 13 11
1
/ 27 / 16 07556-09976 07572-01076
8 UNF 16 - 18 08558-00305 13 12
1
/ 215 / 32 07556-09978 07572-01078
10 UNF 30 - 35 08558-00308 13 11
1
/ 27 / 16 07556-09970 07572-01070
6 BA 7 - 9 08558-00302 13 11
1
/ 27 / 16 07556-09936 07572-01036
4 BA 16 - 18 08558-00305 13 11
1
/ 27 / 16 07556-09934 07572-01034
2 BA 30 - 35 08558-00308 13 17
1
/ 221 / 32 07556-09932 07572-01032
M3 7 - 9 08558-00302 13 11
1
/ 27 / 16 07556-09983 07572-01083
M4 16 - 18 08558-00305 13 11
1
/ 27 / 16 07556-09984 07572-01084
M5 30 - 35 08558-00308 13 11
1
/ 27 / 16 07556-09985 07572-01085
8 UNC 16 - 18 08558-00305 13 10
1
/ 213 / 32 07552-09558 07572-02058
10 UNC 30 - 35 08558-00308 13 12
1
/ 215 / 32 07552-09550 07572-02050
8 UNF 16 - 18 08558-00305 13 10
1
/ 213 / 32 07552-09578 07572-02078
10 UNF 30 - 35 08558-00308 13 12
1
/ 215 / 32 07552-09570 07572-02070
M3 16 - 18 08558-00305 13 19
1
/ 23 / 4 07552-09583 07572-02083
M4 16 - 18 08558-00305 13 17
1
/ 221 / 32 07552-09584 07572-02084
M5 30 - 35 08558-00308 13 11
1
/ 27 / 16 07552-09585 07572-02085
M4 16 - 18 08558-00305 13 15
1
/ 219 / 32 07556-09184 07572-04084
M5 30 - 35 08558-00308 13 10
1
/ 213 / 32 07557-09285 07572-03085
3
/ 16 BSW 20 - 25 08558-00306 13 12
1
/ 215 / 32 07556-09816 07572-00016
1
/ 4 BSW 25 - 30 08558-00307 13 15
1
/ 219 / 32 07556-09818 07572-00018
1
/ 4 BSF 25 - 30 08558-00307 13 15
1
/ 219 / 32 07556-09828 07572-00028
4 UNC 5 - 7 08558-00301 13 12
1
/ 215 / 32 07556-09854 07572-00054
6 UNC 9 - 11 08558-00303 13 12
1
/ 215 / 32 07556-09856 07572-00056
8 UNC 13 - 15 08558-00304 13 10
1
/ 213 / 32 07556-09858 07572-00058
10 UNC 20 - 25 08558-00306 13 12
1
/ 215 / 32 07556-09850 07572-00050
6 UNF 9 - 11 08558-00303 13 12
1
/ 215 / 32 07556-09876 07572-00076
8 UNF 13 - 15 08558-00304 13 10
1
/ 213 / 32 07556-09878 07572-00078
10 UNF 20 - 25 08558-00306 13 12
1
/ 215 / 32 07556-09870 07572-00070
1
/ 4 UNC 25 - 30 08558-00307 13 15
1
/ 219 / 32 07556-09848 07572-00048
1
/ 4 UNF 25 - 30 08558-00307 13 15
1
/ 219 / 32 07556-09868 07572-00068
6 BA 5 - 7 08558-00301 13 12
1
/ 215 / 32 07556-09836 07572-00036
4 BA 9 - 11 08558-00303 13 12
1
/ 215 / 32 07556-09834 07572-00034
2 BA 20 - 25 08558-00306 13 12
1
/ 215 / 32 07556-09832 07572-00032
0 BA 25 - 30 08558-00307 13 15
1
/ 219 / 32 07556-09830 07572-00030
M3 5 - 7 08558-00301 13 12
1
/ 215 / 32 07556-09883 07572-00083
M4 13 - 15 08558-00304 13 10
1
/ 213 / 32 07556-09884 07572-00084
M5 20 - 25 08558-00306 13 12
1
/ 215 / 32 07556-09885 07572-00085
M6 25 - 30 08558-00301 13 15
1
/ 219 / 32 07556-09886 07572-00086
M4 16 - 18 08558-00305 13 15
1
/ 219 / 32 07556-09184 07572-04084
M5 30 - 35 08558-00308 13 10
1
/ 213 / 32 07556-09185 07572-04085
M4 16 - 18 08558-00305 13 18
1
/ 223 / 32 07556-09284 07572-06084
M5 30 - 35 08558-00308 13 12
1
/ 215 / 32 07556-09285 07572-06085
M5 30 - 35 08558-00308 10 13
13
/ 32 1 / 2 07528-07085 07572-07085
THIN SHEET
NUTSERT
(9650)
SUPERSERT
(FB00)
LG. FLANGE
HEXSERT(9498)
STANDARD
NUTSERTS
(9500)
(9538)
L/F THIN SHEET
NUTSERT(9698)
HEXSERT(9688)
NUTSERT SQ(GK08)

ICI
41
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR 
OR LUBRICATION UNITS)
I 
o
4 4
o
4
PRESSURE REGULATOR 
MAIN SUPPLY
AND FILTER 
DRAIN POINT
(DRAIN DAILY)
1711
LUBRICATOR
TAKE OFF POINT
FROM MAIN SUPPLY
UTTING INTO SERVICE
AIR SUPPLY
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1 / 4 inch.
Read servicing daily details page 10.
OPERATING PROCEDURE
IMPORTANT
When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best achieved by wiping
the drive screw with a sponge soaked with STP Lubricant part number 07992-00013
OPTION 1
L Ensure that the correct nose equipment is fitted.
•
Connect the tool to the air supply.
•
Place the insert into the prepared hole of the application.
• Locate the drive screw of the tool into the insert.
• Operate the lever. The drive screw will screw into and
collapse the insert, then automatically reverse out.
OPTION 2
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Screw the insert lip first onto the drive screw of the tool.
With the insert on the tool, locate it into the prepared hole of
the application
Operate the lever. The drive screw will screw into and
collapse the insert, then automatically reverse out.
6
6
P
U T T I N G I N T O S E R V I C E
OPTION 1
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Place the insert into the prepared hole of the application.
Locate the drive screw of the tool into the insert.
Operate the lever. The drive screw will screw into and
collapse the insert, then automatically reverse out.
OPTION 2
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Screw the insert lip first onto the drive screw of the tool.
With the insert on the tool, locate it into the prepared hole of
the application
Operate the lever. The drive screw will screw into and
collapse the insert, then automatically reverse out.
O P E R A T I N G P R O C E D U R E
I M P O R T A N T
When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best achieved by wiping
the drive screw with a sponge soaked with STP Lubricant part number 07992-00013
■
■
■
■
■
■
■
■
■
■
A I R S U P P L Y
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or
1
/
4
inch.
Read servicing daily details page 10.
7572
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
LUBRICATOR
3
M
E
T
R
E
S
M
A
X
I
M
U
M

CLUTCH ADJUSTM EN T
If you have ordered a complete tool the clutch will be set for the specified insert.
When purchased as a spare part, the clutch is supplied unset.
Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low)
the insert will rotate in the application. If the deformation is excessive (clutch torque too high) thread distortion will occur and extensive
wear on the drivescrew, may lead to fracture.
For details on how to adjust the clutch refer to maintenance instructions referring to the clutch on page 11.
ACCESSO RI ES
Two different accessories are available to make the connection to your air supply:
Hose Connector

Hose Assembly
part n° 07005-00276

part n° 07008-000324
7
7
C L U T C H A D J U S T M E N T
If you have ordered a complete tool the clutch will be set for the specified insert.
When purchased as a spare part, the clutch is supplied unset.
Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low)
the insert will rotate in the application. If the deformation is excessive (clutch torque too high) thread distortion will occur and extensive
wear on the drivescrew, may lead to fracture.
For details on how to adjust the clutch refer to maintenance instructions referring to the clutch on page 11.
Two different accessories are available to make the connection to your air supply:
A C C E S S O R I E S
Hose Connector
part nº 07005-00276
1/4” BSP
TO FIT 6.4 mm (1/4”) BORE PIPE
L = 137 cm
Hose Assembly
part nº 07008-000324

N OSE ASSEM BLI ES
Nose assemblies are specifically designed for each size and type of insert. If you have purchased a complete tool, it will already be
fitted with the correct nose assembly for your insert.
It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number
or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection table page 5.
FITTING INSTRUCTIONS
IMPORTANT
The air supply must be disconnected when fifting or removing nose assemblies unless specifically instructed otherwise.
Before fitting the nose equipment, ensure the clutch on the tool is set to the correct torque for the insert being placed. (Torque values
are on page 11.)
m Where applicable, insert sleeve 8 and thrust spring 9 into nose housing 2.
■ Coat thrust washers 3 and thrust bearing 4
with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below into
the nose housing
2.
■
Where applicable, fit spacer 5 through thrust washers and thrust bearings.
■
Insert drive screw 1 through the above assembly.
■ Fit drive shaft 6 into the hexagon hole in the drive screw head.
■ Insert stop 11
and spring 10 into the front of the base tool.
■ Screw adaptor 7 into clutch housing of the base tool (left hand thread).
■
Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft 6 with
the hexagonal hole in the front jaw of the base tool.
■ Screw the nose housing 2 onto the adaptor 7
and tighten with a spanner (left hand thread).
SERVICING INSTRUCTIONS
Nose assemblies should be serviced at weekly intervals.
Remove the complete nose assembly using the reverse procedure to the 'Fitting Instructions'.
■
Any worn or damaged part should be replaced.
■ Particularly check wear on drivescrew, thrust washers and thrust bearing.
■
Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Alvania E.P.I.)
■ Check springs are not distorted.
■
Assemble according to fitting instructions.
8
8
NO S E A S S E M B L I E S
Nose assemblies are specifically designed for each size and type of insert. If you have purchased a complete tool, it will already be
fitted with the correct nose assembly for your insert.
It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number
or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection table page 5.
FITTING INSTRUCTIONS
I M P O R T A N T
The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.
Before fitting the nose equipment, ensure the clutch on the tool is set to the correct torque for the insert being placed. (Torque values
are on page 11.)
Where applicable, insert sleeve 8and thrust spring 9into nose housing 2.
Coat thrust washers 3and thrust bearing 4with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below into
the nose housing 2.
Where applicable, fit spacer 5through thrust washers and thrust bearings.
Insert drive screw 1through the above assembly.
Fit drive shaft 6into the hexagon hole in the drive screw head.
Insert stop 11 and spring 10 into the front of the base tool.
Screw adaptor 7into clutch housing of the base tool (left hand thread).
Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft 6 with
the hexagonal hole in the front jaw of the base tool.
Screw the nose housing 2onto the adaptor 7and tighten with a spanner (left hand thread).
■
■
■
■
■
■
■
■
■
SERVICING INSTRUCTIONS
Nose assemblies should be serviced at weekly intervals.
Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged part should be replaced.
Particularly check wear on drivescrew, thrust washers and thrust bearing.
Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Alvania E.P.I.)
Check springs are not distorted.
Assemble according to fitting instructions.
■
■
■
■
■
■
2893435
11 7
10
6
1

NOSE ASSEMBLY COMPONENTS
The table below lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be
ordered individually. Components numbers refer to the text and illustration opposite. We recommend some stock as items will need
regular replacement. Read the nose assemblies servicing instructions opposite carefully. All nose assemblies also include spring 10 part
number 07430-08282 and stop 11 part number 07430-08203.
N OSE ASSY
1 2 3 4 5
6 7
8 9
07528-07085 07001-00256 07557-08985 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001
07552-09550 07001-00300 07552-07706 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07552-09558 07001-00318 07552-07701 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07552-09570 07001-00301 07552-07706 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07552-09578 07001-00319 07552-07701 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07552-09583 07001-00325 07552-07709 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001
07552-09584 07001-00326 07552-07705 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001
07552-09585 07001-00256 07552-07702 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001
07552-09586 07001-00337 07552-07703 07007-00080 07007-00077 07522-08802 07443-08001
07552-09984 07001-00326 07552-08811 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001
07552-09985 07001-00256 07552-08812 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001
07556-09184 07001-00326 07552-06804 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07552-08804 07440-08002
07556-09185 07001-00256 07552-06805 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07552-08805 07440-08002
07556-09284 07001-00326 07521-08984 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07521-08901 07440-08002
07556-09285 07001-00256 07521-08985 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07521-08902 07440-08002
07556-09816 07001-00320 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09818 07001-00334 07443-06108 07007-00080 07007-00077 07522-08801 07443-08001
07556-09828 07001-00333 07443-06108 07007-00080 07007-00077 07522-08801 07443-08001
07556-09830 07001-00335 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001
07556-09832 07001-00321 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09834 07001-00315 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001
07556-09836 07001-00276 07440-06306 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001
07556-09848 07001-00336 07443-06108 07007-00080 07007-00077 07522-08801 07443-08001
07556-09850 07001-00300 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09854 07001-00313 07440-06306 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001
07556-09856 07001-00316 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001
07556-09858 07001-00318 07440-06508 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07556-09868 07001-00110 07443-06108 07007-00080 07007-00077 07522-08801 07443-08001
07556-09876 07001-00317 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001
07556-09878 07001-00319 07440-06508 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07556-09883 07001-00325 07440-06306 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001
07556-09886 07001-00337 07443-06108 07007-00080 07007-00077 07522-08802 07443-08001
07556-09916 07001-00320 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09932 07001-00321 07552-08816 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09934 07001-00315 07440-08804 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 07521-08801 07440-08002
07556-09936 07001-00276 07440-08803 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 07440-08003 07440-08002
07556-09950 07001-00300 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09954 07001-00313 07440-08803 07007-00080 07007-00077 07520-08803 07521-08801 07443-08001 07440-08003 07440-08002
07556-09958 07001-00318 07440-08808 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07556-09970 07001-00301 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001
07556-09974 07001-00314 07440-08803 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 07440-08003 07440-08002
07556-09976 07001-00317 07440-08804 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 07521-08801 07440-08002
07556-09978 07001-00319 07440-08808 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001
07556-09983 07001-00325 07440-08803 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001 07440-08003 07440-08002
07556-09984 07001-00326 07440-08804 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07440-08001 07440-08002
07556-09985 07001-00256 07440-08805 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001
07557-09285 07001-00256 07557-08901 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07557-08902 07440-08002
9
9
NOSE ASSEMBLY COMPONENTS
The table below lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be
ordered individually. Components numbers refer to the text and illustration opposite. We recommend some stock as items will need
regular replacement. Read the nose assemblies servicing instructions opposite carefully. All nose assemblies also include spring 10 part
number 07430-08282 and stop 11 part number 07430-08203.
61 7
NOSE ASSY 2435 89
07528-07085 07001-00256 07557-08985 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 - -
07552-09550 07001-00300 07552-07706 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07552-09558 07001-00318 07552-07701 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07552-09570 07001-00301 07552-07706 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07552-09578 07001-00319 07552-07701 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07552-09583 07001-00325 07552-07709 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001 - -
07552-09584 07001-00326 07552-07705 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 - -
07552-09585 07001-00256 07552-07702 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 - -
07552-09586 07001-00337 07552-07703 07007-00080 07007-00077 - 07522-08802 07443-08001 - -
07552-09984 07001-00326 07552-08811 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 - -
07552-09985 07001-00256 07552-08812 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 - -
07556-09184 07001-00326 07552-06804 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07552-08804 07440-08002
07556-09185 07001-00256 07552-06805 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07552-08805 07440-08002
07556-09284 07001-00326 07521-08984 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07521-08901 07440-08002
07556-09285 07001-00256 07521-08985 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07521-08902 07440-08002
07556-09816 07001-00320 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09818 07001-00334 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001 - -
07556-09828 07001-00333 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001 - -
07556-09830 07001-00335 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001 - -
07556-09832 07001-00321 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09834 07001-00315 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 - -
07556-09836 07001-00276 07440-06306 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 - -
07556-09848 07001-00336 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001 - -
07556-09850 07001-00300 07440-06805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09854 07001-00313 07440-06306 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 - -
07556-09856 07001-00316 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 - -
07556-09858 07001-00318 07440-06508 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07556-09868 07001-00110 07443-06108 07007-00080 07007-00077 - 07522-08801 07443-08001 - -
07556-09876 07001-00317 07440-06304 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 - -
07556-09878 07001-00319 07440-06508 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07556-09883 07001-00325 07440-06306 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001 - -
07556-09886 07001-00337 07443-06108 07007-00080 07007-00077 - 07522-08802 07443-08001 - -
07556-09916 07001-00320 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09932 07001-00321 07552-08816 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09934 07001-00315 07440-08804 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 07521-08801 07440-08002
07556-09936 07001-00276 07440-08803 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 07440-08003 07440-08002
07556-09950 07001-00300 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09954 07001-00313 07440-08803 07007-00080 07007-00077 07520-08803 07521-08801 07443-08001 07440-08003 07440-08002
07556-09958 07001-00318 07440-08808 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07556-09970 07001-00301 07440-08805 07007-00080 07007-00077 07521-08808 07521-08803 07443-08001 - -
07556-09974 07001-00314 07440-08803 07007-00080 07007-00077 07520-08803 07520-08801 07443-08001 07440-08003 07440-08002
07556-09976 07001-00317 07440-08804 07007-00080 07007-00077 07521-08807 07521-08802 07443-08001 07521-08801 07440-08002
07556-09978 07001-00319 07440-08808 07007-00080 07007-00077 07521-08809 07521-08804 07443-08001 - -
07556-09983 07001-00325 07440-08803 07007-00080 07007-00077 07520-08803 07520-08802 07443-08001 07440-08003 07440-08002
07556-09984 07001-00326 07440-08804 07007-00080 07007-00077 07521-08810 07521-08805 07443-08001 07440-08001 07440-08002
07556-09985 07001-00256 07440-08805 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 - -
07557-09285 07001-00256 07557-08901 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07557-08902 07440-08002

ERVICING THE TOOL
Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is
soonest.
IMPORTANT
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The
operator should not be involved in maintenance or repair of the tool unless properly trained.
DAILY
Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no lubricator
is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every
two to three hours.
Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool.
If there is a filter fitted, drain it.
Check that the nose assembly is correct.
Inspect the drivescrew in the nose assembly for wear or damage. If there is any, renew.
W EEKLY
Fully dismantle and service the nose assembly (see instructions page 8).
■
Lubricate the clutch spring with high pressure grease (eg. Shell Alvania EPI).
Check the clutch torque setting (see clutch adjustment procedure page 11).
Check for air leaks in the air supply hose and fittings.
For lubricating internal tool parts other than those described previously, use Moly Lithium Grease EP3753 (part number 07992-00020)
M 0 LY LITHIUM GREASE EP 3 7 5 3  SAFETY  DATA
FIRST AID
FIRE
SKIN: As the grease is completely water resistant it is best
FLASH POINT: Above 220°C.
removed with an approved emulsifying skin cleaner.
Not classified as flammable.
Suitable extinguishing media: CO„ Halon or water spray
INGESTION: Make the individual drink 30m1 Milk of
if applied by an experienced operator.
Magnesia, preferably in a cup of milk.
EYES: Irritant but not harmful. Irrigate with water and
HANDLING
seek medical attention.
Use barrier cream or oil resistant gloves
ENVIRONMENT
STORAGE
Scrape up for burning or disposal on approved site.
Away from heat and oxidising agent.
10
10
S
E R V I C I N G T H E T O O L
Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is
soonest.
I M P O R T A N T
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The
operator should not be involved in maintenance or repair of the tool unless properly trained.
D A I L Y
Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no lubricator
is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every
two to three hours.
Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool.
If there is a filter fitted, drain it.
Check that the nose assembly is correct.
Inspect the drivescrew in the nose assembly for wear or damage. If there is any, renew.
W E E K L Y
Fully dismantle and service the nose assembly (see instructions page 8).
Lubricate the clutch spring with high pressure grease (eg. Shell Alvania EPI).
Check the clutch torque setting (see clutch adjustment procedure page 11).
Check for air leaks in the air supply hose and fittings.
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FIRST AID
SKIN: As the grease is completely water resistant it is best
removed with an approved emulsifying skin cleaner.
INGESTION: Make the individual drink 30ml Milk of
Magnesia, preferably in a cup of milk.
EYES: Irritant but not harmful. Irrigate with water and
seek medical attention.
ENVIRONMENT
Scrape up for burning or disposal on approved site.
M O L Y L I T H I U M G R E A S E E P 3 7 5 3S A F E T Y D A T A
FIRE
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray
if applied by an experienced operator.
HANDLING
Use barrier cream or oil resistant gloves
STORAGE
Away from heat and oxidising agent.
For lubricating internal tool parts other than those described previously, use Moly Lithium Grease EP3753 (part number 07992-00020)

SQUARE DRIVE ON END
CLUTCH SPRING
OF CLUTCH SPINDLE
ADJUSTMENT NUT SET
LEVEL WITH FACE AT END
OF THREAD ON CLUTCH SPINDLE
REIErrING CLUTCH TORQUE
MAINTENANCE
■■■■■■■■
Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended.
All '0' rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling.
IMPORTANT
Safety Instructions appear on pages 2 & 3.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The
operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed not to.
It is recommended that any dismantling operation be carried out in clean conditions.
Item numbers in bold
refer to the General Assembly drawing and parts list (pages 14 and 15).
Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section,
page 8 and 9.
CWTCH
Place housing and bush assembly 51 in vice fitted with soft jaws.
Unscrew clutch housing 2 (left hand thread) and remove bush
1 from clutch housing 2.
Withdraw the clutch assembly, taking care not to bend push rod 9. Pull out push rod (long) 9.
Remove the tool from the vice and gently tap on the front end of assembly to remove needle roller 30 and push rod (short) 33.
Holding the square drive end of clutch spindle 60, unscrew adjustment nut 11.
Pull off adjustment lock washer 10 and spring 8.
Depress spring 8 and remove pin
61.
Remove collar 5 and three balls
4.
Remove split retaining ring halves 6.
Move front jaw 64 relative to clutch spindle 60
until small hole in side of front jaw 64 is aligned with track of the balls in clutch
spindle
60.
• Ten balls 3 will become visible through small hole in front jaw 64.
Gently tap front jaw 64, allowing the ten balls to fall out of hole in the front jaw, (as each ball is ejected, turn front jaw
64 on clutch
spindle 60
to align next ball with hole).
• Insert small rod through centre of front jaw 64
and tap out clutch spindle 60. 
• Remove drive jaw
63, key 62 and spring 7.
•
Assemble in reverse order to dismantling.
•
Reset clutch torque in the following manner, (see diagram opposite):
• Place square drive on end of clutch spindle 60 in vice, engaging approximately
10 mm in vice jaws. This allows access for spanner entry.
•
Using the spanner, unscrew adjustment nut 11 until it is level with the end of the
thread of the clutch spindle. Torque can then be increased/decreased as
dictated by fastener type and size by turning the adjustment nut clockwise
anticlockwise as appropriate.
Use the data in the table below to know how many turns give a particular torque.
7572 CLUTCH DETAILS
UN sEr CLU - 10-1
PAM' N°
SPRING
PART N°
SPRING
COLOUR
1  2 3 4 5
N° OF TURNS/ lb f ins
6  7 
8  9 10  11  12  13  14
08558-00390 08556-00412 SILVER
10 12.5
15 17.5
20 22.5 25
28 31 34 37
08558-00380 08572-00407
OXIDE BLACK 5 6
7 8
9 10 11 12 13 14 15
16
11
11
M A I N T E N A N C E
Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended.
All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling.
I M P O R T A N T
Safety Instructions appear on pages 2 & 3.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The
operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed not to.
It is recommended that any dismantling operation be carried out in clean conditions.
Item numbers in boldrefer to the General Assembly drawing and parts list (pages 14 and 15).
Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section,
page 8 and 9.
7572 CLUTCH DETAILS
SPRING
PART Nº
SPRING
COLOUR
1234567891011121314
Nº OF TURNS/lb f ins
UNSET CLUTCH
PART Nº
08558-00390 08556-00412 SILVER
08558-00380 08572-00407 OXIDE BLACK
--10 12.5 15 17.5 20 22.5 25 28 31 34 37 -
--5678910111213141516
CLUTCH
Place housing and bush assembly 51 in vice fitted with soft jaws.
Unscrew clutch housing 2(left hand thread) and remove bush 1from clutch housing 2.
Withdraw the clutch assembly, taking care not to bend push rod 9. Pull out push rod (long) 9.
Remove the tool from the vice and gently tap on the front end of assembly to remove needle roller 30 and push rod (short) 33.
Holding the square drive end of clutch spindle 60, unscrew adjustment nut 11.
Pull off adjustment lock washer 10 and spring 8.
Depress spring 8and remove pin 61.
Remove collar 5and three balls 4.
Remove split retaining ring halves 6.
Move front jaw 64 relative to clutch spindle 60 until small hole in side of front jaw 64 is aligned with track of the balls in clutch
spindle 60.
Ten balls 3will become visible through small hole in front jaw 64.
Gently tap front jaw 64, allowing the ten balls to fall out of hole in the front jaw, (as each ball is ejected, turn front jaw 64 on clutch
spindle 60 to align next ball with hole).
Insert small rod through centre of front jaw 64 and tap out clutch spindle 60.
Remove drive jaw 63, key 62 and spring 7.
Assemble in reverse order to dismantling.
Reset clutch torque in the following manner, (see diagram opposite):
Place square drive on end of clutch spindle 60 in vice, engaging approximately
10 mm in vice jaws. This allows access for spanner entry.
Using the spanner, unscrew adjustment nut 11 until it is level with the end of the
thread of the clutch spindle. Torque can then be increased/decreased as
dictated by fastener type and size by turning the adjustment nut clockwise
anticlockwise as appropriate.
Use the data in the table below to know how many turns give a particular torque.
RESETTING CLUTCH TORQUE
CLUTCH SPRING
SQUARE DRIVE ON END
OF CLUTCH SPINDLE
ADJUSTMENT NUT SET
LEVEL WITH FACE AT END
OF THREAD ON CLUTCH SPINDLE
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IN••••
■
1
IMPORTANT
It is imperative that the reverse control rods are fifted in the correct sequence (see diagram opposite) to ensure
correct tool function. When renewing the long push rod, it is necessary to trim the overall length to give a
protrusion of 37.85mm(1.49")/ 38.1mm(1.5") of the push rod above the front face of the output square drive
spindle of the final gearbox. A gauge (part number 07900-00424) is used to achieve this.
This operation should be carried out with the air supply connected to the tool. Do not operate the trigger during this
operation. When the rod has been trimmed to the correct length, carefully remove the sharp edge left with either a
0.4mm(.015") radius or 45° chamfer. Take care not to bend or damage the new push rod.
F1111NG NEW REVERSE CONTROL RODS
REAR OF TOOL
o 
LONG PUSH ROD

NEEDLE ROLLER

SHORT PUSH ROD
HOUSING AND BUSH ASSEMBLY
Drive out groverlok pin
55 and remove trigger 56.
Unscrew nipple 45 from valve bush 46. Remove filter 47 and unscrew valve bush 46 from housing and bush assembly 51.
Remove spring 48 and push out valve 50 from valve bush 46.
Remove '0' rings 52 and 53 from valve bush 46 and '0' rings 49 and 54 from valve 50.
Unscrew silencer retainer assembly 65, remove perforated washer 66, silencer bodies 68 and silencer element 67.
Unscrew knob 44 and remove '0' ring 36.
Remove screw 43 and washer
42.
Remove end plate 41
by lightly tapping the end plate to break the 'Loctite' seal between the end plate 41 and the reverse valve
assembly 34, taking care not to damage groverlok pins 38.
Remove '0' ring 40 and spring 39.
Push reverse valve assembly 34 out of housing and bush assembly 51.
IMPORTANT
Reverse valve assembly 34 is a manufacturer supplied assembly and MUST NOT be dismantled.
■ Remove '0' ring 35 from reverse valve assembly 34.
■ Remove '0' ring 37 from reverse valve bushing but do not attempt to remove the valve bushing from the handle and bush assembly.
. Assemble in reverse order of dismantling.
When replacing screw 43 and washer 42, ensure thread sealant is used on screw threads.
12
12
It is imperative that the reverse control rods are fitted in the correct sequence (see diagram opposite) to ensure
correct tool function. When renewing the long push rod, it is necessary to trim the overall length to give a
protrusion of 37.85mm(1.49”)/38.1mm(1.5”) of the push rod above the front face of the output square drive
spindle of the final gearbox. A gauge (part number 07900-00424) is used to achieve this.
This operation should be carried out with the air supply connected to the tool. Do not operate the trigger during this
operation. When the rod has been trimmed to the correct length, carefully remove the sharp edge left with either a
0.4mm(.015”) radius or 45°chamfer. Take care not to bend or damage the new push rod.
I M P O R T A N T
LONG PUSH ROD SHORT PUSH ROD
REAR OF TOOL
37.85mm/38.1mm
(1.49”)/(1.5”)
0.4mm(.015’) RAD
OR 45°CHAMFER
NEEDLE ROLLER
FITTING NEW REVERSE CONTROL RODS
HOUSING AND BUSH ASSEMBLY
Drive out groverlok pin 55 and remove trigger 56.
Unscrew nipple 45 from valve bush 46. Remove filter 47 and unscrew valve bush 46 from housing and bush assembly 51.
Remove spring 48 and push out valve 50 from valve bush 46.
Remove ‘O’ rings 52 and 53 from valve bush 46 and ‘O’ rings 49 and 54 from valve 50.
Unscrew silencer retainer assembly 65, remove perforated washer 66, silencer bodies 68 and silencer element 67.
Unscrew knob 44 and remove ‘O’ ring 36.
Remove screw 43 and washer 42.
Remove end plate 41 by lightly tapping the end plate to break the ‘Loctite’ seal between the end plate 41 and the reverse valve
assembly 34, taking care not to damage groverlok pins 38.
Remove ‘O’ ring 40 and spring 39.
Push reverse valve assembly 34 out of housing and bush assembly 51.
IMPORTANT
Reverse valve assembly 34 is a manufacturer supplied assembly and MUST NOT be dismantled.
Remove ‘O’ ring 35 from reverse valve assembly 34.
Remove ‘O’ ring 37 from reverse valve bushing but do not attempt to remove the valve bushing from the handle and bush assembly.
Assemble in reverse order of dismantling.
When replacing screw 43 and washer 42, ensure thread sealant is used on screw threads.
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FRONT GEAR ASSEM BLY (previously removed from housing and bush assembly).
Hold ring gear 14 and tap out internal assembly from front end, then remove spacer 15 and bearing 19 from rear end of planet gear spindlel2.
Tap out two planet gear shafts 16 and remove two planet gears 18
together with needle bearings 17.
Press out needle bearings 17
from planet gears 18. and bearing 13 from ring gear 14.
Assemble in reverse order of dismantling.
REAR GEAR ASSEM BLY
Pull off spacer 21.
■ Hold ring gear 59
and push out internal assembly from the front end.
■ Remove two bearings 19 and spacer 57 from planet gear spindle 58.
■ Push out two planet gear shafts 16 and slide out planet gears 18 and needle bearing
17.
■ Press out needle bearings 17
from planet gears 18.
■ Using circlip pliers remove circlip 20 from ring gear
59.
■ Assemble in reverse order of dismantling.
M OlD R ASSEM BLY
Remove locating pin 26 from front end plate 25.
Hold front end plate 25 and tap splined end of rotor
27 with a soft hammer so as not to damage splines.
Remove front end plate
25 and bearing 24 from rotor 27.
Remove cylinder
28 complete with pins 26.
Remove five rotor blades
29 from rotor 27.
Support rear end plate 31 using a piece of tube with a bore diameter as close as possible to largest diameter of rotor
27, then tap
non-splined end of rotor 27 to remove it from rear end plate
31 and bearing 32.
Using a suitable punch, tap out bearing 32
from rear end plate 31 and bearing 24 from front end plate 25.
■
When assembling, make sure that locating pin 26 in front end plate 25 locates in keyway in the front bore of the handle.
■ Pay special attention to rear end plate 31 and front end plate 25, ensuring they are free from burrs and surface marking.
■ If necessary, lap faces that abut cylinder 28 on a flat fine grade abrasive paper.
■ Press fit bearings 32 & 24 into rear and front end plates
31 & 25.
■ Support bearing 32 in rear end plate 31 on its inner ring and using a soft hammer, tap rotor
27 on its splined end until rotor
27 locates against rear end plate 31.
• Support the inner face of rear end plate 31 as close as possible to largest diameter of rotor 27
and tap non-splined end of rotor
27 until a clearance of 0.040 mm (0.0015 in) to 0.065 mm (0.0025 in) is obtained between the inner face of rear end plate 31and
rotor 27.
- Check clearance by pulling rotor 27 away from rear end plate 31
and bearing 32.
■
Spin the rotor, ensuring that it rotates freely in rear end plate bearing 32.
■ Locate cylinder 28 with locating pin 26 to rear end plate 31 and check ports in rear end plate 31 align with ports in cylinder 28.
■ Insert rotor blades
29 into rotor 27.
■
Fit front end plate 25 to cylinder 28 via its locating pin.
■ Ensure rotor 27 spins freely.
■ Assemble in reverse order of dismantling.
IMPORTANT
Check the tool against daily and weekly serviang.
13
FRONT GEAR ASSEMBLY (previously removed from housing and bush assembly).
Hold ring gear 14 and tap out internal assembly from front end, then remove spacer 15 and bearing 19 from rear end of planet gear spindle12.
Tap out two planet gear shafts 16 and remove two planet gears 18 together with needle bearings 17.
Press out needle bearings 17 from planet gears 18. and bearing 13 from ring gear 14.
Assemble in reverse order of dismantling.
REAR GEAR ASSEMBLY
Pull off spacer 21.
Hold ring gear 59 and push out internal assembly from the front end.
Remove two bearings 19 and spacer 57 from planet gear spindle 58.
Push out two planet gear shafts 16 and slide out planet gears 18 and needle bearing 17.
Press out needle bearings 17 from planet gears 18.
Using circlip pliers remove circlip 20 from ring gear 59.
Assemble in reverse order of dismantling.
MOTOR ASSEMBLY
Remove locating pin 26 from front end plate 25.
Hold front end plate 25 and tap splined end of rotor 27 with a soft hammer so as not to damage splines.
Remove front end plate 25 and bearing 24 from rotor 27.
Remove cylinder 28 complete with pins 26.
Remove five rotor blades 29 from rotor 27.
Support rear end plate 31 using a piece of tube with a bore diameter as close as possible to largest diameter of rotor 27, then tap
non-splined end of rotor 27 to remove it from rear end plate 31 and bearing 32.
Using a suitable punch, tap out bearing 32 from rear end plate 31 and bearing 24 from front end plate 25.
When assembling, make sure that locating pin 26 in front end plate 25 locates in keyway in the front bore of the handle.
Pay special attention to rear end plate 31 and front end plate 25, ensuring they are free from burrs and surface marking.
If necessary, lap faces that abut cylinder 28 on a flat fine grade abrasive paper.
Press fit bearings 32 & 24 into rear and front end plates 31 & 25.
Support bearing 32 in rear end plate 31 on its inner ring and using a soft hammer, tap rotor 27 on its splined end until rotor
27 locates against rear end plate 31.
Support the inner face of rear end plate 31 as close as possible to largest diameter of rotor 27 and tap non-splined end of rotor
27 until a clearance of 0.040 mm (0.0015 in) to 0.065 mm (0.0025 in) is obtained between the inner face of rear end plate 31and
rotor 27.
Check clearance by pulling rotor 27 away from rear end plate 31 and bearing 32.
Spin the rotor, ensuring that it rotates freely in rear end plate bearing 32.
Locate cylinder 28 with locating pin 26 to rear end plate 31 and check ports in rear end plate 31 align with ports in cylinder 28.
Insert rotor blades 29 into rotor 27.
Fit front end plate 25 to cylinder 28 via its locating pin.
Ensure rotor 27 spins freely.
Assemble in reverse order of dismantling.
13
I M P O R T A N T
Check the tool against daily and weekly servicing.
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48 47 56  55 54 53  52 51 50 49
4a
*4 GEN ERAL ASSEM BLY OF BASE TOOL 07572-00400
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
-  iill. 4
 T d  Id IdcLI
44
 D 
40
41
42
, 
T
-.) 0 _c i ci p.c Li
\
'  1
43
Hr
a
m I
64  63  62  61  60  59  58  57
45
46
65 66 67 68
J
- n -
14
GENERAL ASSEMBLY OF BASE TOOL 07572-00400
12 3 4 5 6 7 8 91011121314 161718 19202122 2324 26 28 3031323334353627 292515 37 39
40
41
42
43
44
46
38
45
474849505253545556
576061626364
51
6768 66 65
59 58

07572-00400 PARTS LIST
MY! PAM' N° DESCRIPHON Q1Y
REC.
SPARES
MY! PAM' N° DESCRIPION Q1Y
REC.
SPARES
1 08556-00403 BUSH 1 - 39 08558-00411 SPRING 1 -
2 08558-00401 CLUTCH HOUSING 1 - 40 08556-00424 '0' RING 1 1
3 08430-00221 3/32" DIA. BALL 10 - 41 08558-00412 END PLATE 1
a 08558-00402 1/4 DIA. BALL 3 - 42 08415-00220 WASHER 1 -
5 08558-00403 COLLAR 1 - 43 08415-00221 SCREW
1 -
6 08556-00405 RETAINING RING HALF 2 - 44 08558-00413 KNOB 1 -
7 08556-00411 SPRING 1 1 45 08433-00221 NIPPLE 1 -
8 08556-00412 SILVER SPRING 1 - 46 08572-00404 VALVE BUSH 1 -
8 08572-00407 OXIDE BLACK SPRING 1 - 47 08550-00423 FILTER 1 -
9 08558-00404 PUSH ROD 1 1 48 08572-00406 SPRING 1 1
10 08556-00409 ADJUSTMENT LOCK WASHER 1 - 49 08434-00202 0' RING 1 1
11 08430-00229 ADJUSTMENT NUT 1 - 50 08572-00403 VALVE 1
12 08410-00204 PLANET GEAR SPINDLE 1 - 51 08572-00401 HOUSING AND BUSH ASSEMBLY 1 -
13 08410-00252 BEARING 1 - 52 08520-00215 '0' RING 1 1
14 08410-00203 RING GEAR
1 - 53 08415-00207 '0' RING 1 1
15 08410-00251 SPACER 1 - 54 08441-00402 '0' RING 2 2
16 08410-00205 PLANET GEAR SHAFT 4 - 55 08433-00233 PIN 1 -
17 08410-00206 NEEDLE BEARING 4 - 56 08572-00402 TRIGGER 1 -
18 08410-00250 PLANET GEAR 4 - 57 08414-00210 SPACER 1 -
19 08410-00245 BEARING 3 - 58 08558-00416 PLANET GEAR SPINDLE 1 -
20 08410-00208 CIRCLIP 1 1 59 08414-00204 RING GEAR 1 -
21 08410-00209 SPACER 1 - 60 08556-00408 CLUTCH SPINDLE 1 -
22 08572-00410
1
0' RING 1 1 61 08556-00407 PIN 1 -
23 08410-00244 SPACER 1 - 62 08430-00223 KEY 1 -
24 08412-00241 BEARING 1 - 63 08558-00417 DRIVE JAW 1 -
25 08412-00234 FRONT END PLATE 1 -
64 08558-00418 FRONT JAW 1 -
26 08415-00212 PIN 2 - 65 08415-00203 SILENCER RETAINER ASSEMBLY 1 -
27 08558-00406 ROTOR 1 - 66 08432-00201 PERFORATED WASHER 1 -
28 08415-00236 CYLINDER 1 - 67 08415-00204 SILENCER ELEMENT 1 1
29 08410-00242 ROTOR BLADE 5 5 68 08415-00205 SILENCER BODY 2
30 08556-00418 NEEDLE ROLLER 1 - 69 08551-00402 PROTECTIVE CAP 1 NOT SHOWN
31 08524-00204 REAR END PLATE 1 - 70 08557-00201 PROTECTIVE CAP 1 NOT SHOWN
32 08424-00205 BEARING 1 - 71 08435-00202 LOCATION PIN 1 NOT SHOWN
33 08556-00416 PUSH ROD 1 - 72 08415-00234 NAME PLATE 1 NOT SHOWN
34 08558-00419 REVERSE VALVE ASEMBLY 1 - 73 08572-00408 SCREW 2 NOT SHOWN
35 08415-00215 '0' RING 1 1
74 08572-00409 SCREW 1
NOT SHOWN
36 08412-00226 '0' RING 1 1 75 08430-00209 HANGING BAIL 1 NOT SHOWN
37 08415-00217 '0' RING 1 1 76 07900-00354 TIE ON SAFETY LABEL 1 NOT SHOWN
38 08415-00209 PIN 2 -
15
1 08556-00403 BUSH 1 -
2 08558-00401 CLUTCH HOUSING 1-
3 08430-00221 3/32" DIA. BALL 10 -
4 08558-00402 1/4 DIA. BALL 3 -
508558-00403 COLLAR 1 -
6 08556-00405 RETAINING RING HALF 2-
7 08556-00411 SPRING 1 1
8 08556-00412 SILVER SPRING 1 -
8 08572-00407 OXIDE BLACK SPRING 1-
9 08558-00404 PUSH ROD 1 1
10 08556-00409 ADJUSTMENT LOCK WASHER 1-
11 08430-00229 ADJUSTMENT NUT 1-
12 08410-00204 PLANET GEAR SPINDLE 1-
13 08410-00252 BEARING 1 -
14 08410-00203 RING GEAR 1 -
15 08410-00251 SPACER 1 -
16 08410-00205 PLANET GEAR SHAFT 4-
17 08410-00206 NEEDLE BEARING 4-
18 08410-00250 PLANET GEAR 4 -
19 08410-00245 BEARING 3 -
20 08410-00208 CIRCLIP 1 1
21 08410-00209 SPACER 1 -
22 08572-00410 'O' RING 1 1
23 08410-00244 SPACER 1 -
24 08412-00241 BEARING 1 -
25 08412-00234 FRONT END PLATE 1-
26 08415-00212 PIN 2 -
27 08558-00406 ROTOR 1 -
28 08415-00236 CYLINDER 1 -
29 08410-00242 ROTOR BLADE 5 5
30 08556-00418 NEEDLE ROLLER 1 -
31 08524-00204 REAR END PLATE 1-
32 08424-00205 BEARING 1 -
33 08556-00416 PUSH ROD 1 -
34 08558-00419 REVERSE VALVE ASEMBLY 1-
35 08415-00215 'O' RING 1 1
36 08412-00226 'O' RING 1 1
37 08415-00217 'O' RING 1 1
38 08415-00209 PIN 2 -
39 08558-00411 SPRING 1 -
40 08556-00424 'O' RING 1 1
41 08558-00412 END PLATE 1 -
42 08415-00220 WASHER 1 -
43 08415-00221 SCREW 1 -
44 08558-00413 KNOB 1 -
45 08433-00221 NIPPLE 1 -
46 08572-00404 VALVE BUSH 1 -
47 08550-00423 FILTER 1 -
48 08572-00406 SPRING 1 1
49 08434-00202 'O' RING 1 1
50 08572-00403 VALVE 1 -
51 08572-00401 HOUSING AND BUSH ASSEMBLY 1-
52 08520-00215 'O' RING 1 1
53 08415-00207 'O' RING 1 1
54 08441-00402 'O' RING 2 2
55 08433-00233 PIN 1 -
56 08572-00402 TRIGGER 1 -
57 08414-00210 SPACER 1 -
58 08558-00416 PLANET GEAR SPINDLE 1-
59 08414-00204 RING GEAR 1 -
60 08556-00408 CLUTCH SPINDLE 1-
61 08556-00407 PIN 1 -
62 08430-00223 KEY 1 -
63 08558-00417 DRIVE JAW 1 -
64 08558-00418 FRONT JAW 1 -
65 08415-00203 SILENCER RETAINER ASSEMBLY 1-
66 08432-00201 PERFORATED WASHER 1-
67 08415-00204 SILENCER ELEMENT 11
68 08415-00205 SILENCER BODY 2 -
69 08551-00402 PROTECTIVE CAP 1
NOT SHOWN
70 08557-00201 PROTECTIVE CAP 1
NOT SHOWN
71 08435-00202 LOCATION PIN 1
NOT SHOWN
72 08415-00234 NAME PLATE 1
NOT SHOWN
73 08572-00408 SCREW 2
NOT SHOWN
74 08572-00409 SCREW 1
NOT SHOWN
75 08430-00209 HANGING BAIL 1
NOT SHOWN
76 07900-00354 TIE ON SAFETY LABEL 1
NOT SHOWN
ITEM PART Nº DESCRIPTION QTY REC.
SPARES ITEM PART Nº DESCRIPTION QTY REC.
SPARES
07572-00400 PARTS LIST

FAULT DIAGNOSIS
FAULT DIAGNOSIS TABLE
SYMPTOM
Tool reverses
before Insert
is Placed
POSSIBLE CAUSE
-,
Worn thrust bearing or thrust washers
REMEDY
—0 Replace
—0
Dirty insert threads
—+
Change batch
of inserts
—0 Worn drive screw
—0 Replace
—0 Lack of lubrication on drive screw
(Standard Nutserts only)
—0 Lubricate drive screw properly (see page 6)
-+ Thrust spring not fitted
-+
Fit thrust spring
—0
Clutch torque setting too low
—0 Adjust to correct setting
-+ Insufficient pressure/volume of air
—o Check air supply/fittings
Tool runs slowly
-+ Insufficient air pressure
-+ Adjust air pressure at base of handle. 5 - 8 bar maximum.
—0 Incorrect bore of hose
—0 Ensure bore of hose is 6.4mm minimum
—0 Insufficient air volume
—0 Ensure there is no restriction in the air supply or connections
—o Tool not properly lubricated internally
-0 Lubricate as per instructions
Tool fails to start
—0 Tool
not properly lubricated
—0 Lubricate then depress trigger several times
—0 Restricted air pressure/volume
—0 Ensure there is no restriction in the air supply
Tool runs
permanently
in reverse mode
—o Push rod too long
—o Replace with one of correct length
—o Insufficient air supply
—o Adjust air pressure/volume
Tool runs
permanently
in forward mode
—o Push rods/needle roller missing
—o Replace where necessary
—o Air leak around screw 43
—0 Seal with thread sealant
—0 Push rod too short
—0 Replace
Inserts not
pulling up
—0 Torque setting too low
—0 Adjust to correct setting
-9 Insufficient air pressure/volume
-4 Adjust air pressure/volume
-P Inserts
out of grip
-9 Select correct insert
—0 Lack of lubrication on insert
—0 Change batch of inserts
—o
Lack of lubrication on drive screw
(Standard Nutserts only)
-4 Lubricate drive screw correctly (see page 6)
—0 Insert thread restricted
—0 Change Inserts
—9 Drive screw thread worn
—0 Replace drive screw
-4 Incorrect insert/drive screw
-4 Replace with correct insert/drive screw
Standard Nutserts
centres falling out
—0 Dirty Nutserts
—0 Clean Nutserts
—0 Clutch torque setting too low
—0 Adjust to correct setting
-+ Application thickness below minimum
recommended grip
-4 Change to correct Insert
—0 Oversize hole in application
—0 Correct hole size in application
Worn drive screws
—0 Clutch torque setting too high
-9 Adjust to correct
setting
—o Drive screw not lubricated
-4 Lubricate drive screw regularly when using Standard Nutserts
—0 Inserts not lubricated
—0 Change batch of inserts
—0 Tool not held correctly
—0 Ensure tool is held square to application
-4 Incorrect insert/drive screw threads
-4 Replace with correct insert/drive screw
—o Restricted insert threads
—o Change batch of inserts
16
F A U L T D I A G N O S I S T A B L E
F
A U L T D I A G N O S I S
SYMPTOM POSSIBLE CAUSE REMEDY
Tool reverses ➝Worn thrust bearing or thrust washers ➝Replace
before Insert ➝Dirty insert threads ➝Change batch of inserts
is Placed ➝Worn drive screw ➝Replace
➝Lack of lubrication on drive screw ➝Lubricate drive screw properly (see page 6)
(Standard Nutserts only)
➝Thrust spring not fitted ➝Fit thrust spring
➝Clutch torque setting too low ➝Adjust to correct setting
➝Insufficient pressure/volume of air ➝Check air supply/fittings
Tool runs slowly ➝Insufficient air pressure ➝Adjust air pressure at base of handle. 5 - 8 bar maximum.
➝Incorrect bore of hose ➝Ensure bore of hose is 6.4mm minimum
➝Insufficient air volume ➝Ensure there is no restriction in the air supply or connections
➝Tool not properly lubricated internally ➝Lubricate as per instructions
Tool fails to start ➝Tool not properly lubricated ➝Lubricate then depress trigger several times
➝Restricted air pressure/volume ➝Ensure there is no restriction in the air supply
Tool runs ➝Push rod too long ➝Replace with one of correct length
permanently ➝Insufficient air supply ➝Adjust air pressure/volume
in reverse mode
Tool runs ➝Push rods/needle roller missing ➝Replace where necessary
permanently ➝Air leak around screw 43 ➝Seal with thread sealant
in forward mode ➝Push rod too short ➝Replace
Inserts not ➝Torque setting too low ➝Adjust to correct setting
pulling up ➝Insufficient air pressure/volume ➝Adjust air pressure/volume
➝Inserts out of grip ➝Select correct insert
➝Lack of lubrication on insert ➝Change batch of inserts
➝Lack of lubrication on drive screw ➝Lubricate drive screw correctly (see page 6)
(Standard Nutserts only)
➝Insert thread restricted ➝Change Inserts
➝Drive screw thread worn ➝Replace drive screw
➝Incorrect insert/drive screw ➝Replace with correct insert/drive screw
Standard Nutserts ➝Dirty Nutserts ➝Clean Nutserts
centres falling out ➝Clutch torque setting too low ➝Adjust to correct setting
➝Application thickness below minimum ➝Change to correct Insert
recommended grip
➝Oversize hole in application ➝Correct hole size in application
Worn drive screws ➝Clutch torque setting too high ➝Adjust to correct setting
➝Drive screw not lubricated ➝ Lubricate drive screw regularly when using Standard Nutserts
➝Inserts not lubricated ➝Change batch of inserts
➝Tool not held correctly ➝Ensure tool is held square to application
➝Incorrect insert/drive screw threads ➝Replace with correct insert/drive screw
➝Restricted insert threads ➝Change batch of inserts
16

Declaration of Conformity
We,  Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ
declare under our sole responsibility that the product
type 07572
Serial N°
to which this declaration relates is in conformity with the following standards or other formative documents
EN292 part 1 and part 2
ISO 8662 part 1 and part 7
ISO 3744 and PNEUROP test code PN8TC1
ISO PREN792 part 6
following the provisions of the Machine Directive 98/37/EC
This box contains a power tool which is in conformity with Machines Directive
98/37/EC. The 'Declaration of Conformity' is contained within.
Welwyn Garden City - date of issue

A. Seewraj
Product Engineering Manager - Automation Tools
Engineered Fastening and Assembly Systems

C E
®  TM Products mentioned and /or illustrated within this publication are subject to patent, design or copyright protection in many countries.
17
17
® © ™ Products mentioned and /or illustrated within this publication are subject to patent, design or copyright protection in many countries.
Engineered Fastening and Assembly Systems
Declaration of Conformity
We, Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ
declare under our sole responsibility that the product
type 07572
Serial Nº ..............................................
to which this declaration relates is in conformity with the following standards or other formative documents
EN292 part 1 and part 2
ISO 8662 part 1 and part 7
ISO 3744 and PNEUROP test code PN8TC1
ISO PREN792 part 6
following the provisions of the Machine Directive 98/37/EC
This box contains a power tool which is in conformity with Machines Directive
98/37/EC. The ‘Declaration of Conformity’ is contained within.
Welwyn Garden City - date of issue A. Seewraj
Product Engineering Manager - Automation Tools

Avdel
An Acument" Global Technologies Company
AUSTRALIA
Acument Australia Pty Ltd.
891 Wellington Road
Rowville, Victoria 3178
Tel: [phone]
Fax: [phone]
Email: [email protected]
CANADA
Avdel Canada, a Division of Acument
Canada Limited
87 Disco Road
Rexdale
Ontario M9W 1M3
Tel: [phone]
Fax: [phone]
Email: [email protected]
CHINA
Acument China Ltd.
RM 1708, 17/F., Nanyang Plaza,
57 Hung To Rd., Kwun Tong
Hong Kong
Tel: [phone]
Fax: [phone]
Email: [email protected]
FRANCE
Avdel France S.A.S.
33 bis, rue des Ardennes
BP4
75921 Paris Cedex 19
Tel: [phone]
Fax: [phone]
Email: [email protected]
GERMANY
Avdel Deutschland GmbH
Klusriede 24
30851 Langenhagen
Tel: [phone]
Fax: [phone]
Email: [email protected]
ITALY
Avdel Italia S.r.l.
Viale Lombardia 51/53
20047 Brugherio (MI)
Tel: [phone]
Fax: [phone]
Email: [email protected]
JAPAN
Acument Japan Kabushiki Kaisha
Center Minami SKY,
3-1 Chigasaki-Chuo, Tsuzuki-ku,
Yokohama-city, Kanagawa Prefecture
Japan 224-0032
Tel: [phone]
Fax: [phone]
Email: [email protected]
SINGAPORE
Acument Asia Pacific (Pte) Ltd.
#05-03/06 Techlink
31 Kaki Bukit Road 3
Singapore, 417818
Tel: [phone]
Fax: [phone]
Email: [email protected]
SOUTH KOREA
Acument Korea Ltd.
212-4, Suyang-Ri,
Silchon-Eup, Kwangju-City,
Kyunggi-Do, Korea, 464-874
Tel: [phone]
Fax: [phone]
Email: [email protected]
SPAIN
Avdel Spain S.A.
C/ Puerto de la Morcuera, 14
Poligono Industrial Prado Overa
Ctra. de Toledo, km 7,8
28919 Leganes (Madrid)
Tel: [phone]
Fax: [phone]
Email: [email protected]
UNITED KINGDOM
Avdel UK Limited
Pacific House
2 Swiftfields
Watchmead Industrial Estate
Welwyn Garden City
Hertfordshire
AL7 1LY
Tel: [phone]
Fax: [phone]
Email: [email protected]
USA
Avdel USA LLC
614 NC Highway 200 South
Stanfield,
North Carolina 28163
Tel: [phone]
Fax: [phone]
Email: [email protected]
© Av
de
l UK Lim
ite
d
2007
Manual No. Issue Change Note No.
07900-00655
B
07/325
www.avdel-global.com
Manual No. Issue Change Note No.
07900-00655
B07/325
© Avdel UK Limited 2007
AUSTRALIA
Acument Australia Pty Ltd.
891 Wellington Road
Rowville, Victoria 3178
Tel: [phone]
Fax: [phone]
Email: [email protected]
CANADA
Avdel Canada, a Division of Acument
Canada Limited
87 Disco Road
Rexdale
Ontario M9W 1M3
Tel: [phone]
Fax: [phone]
Email: [email protected]
CHINA
Acument China Ltd.
RM 1708, 17/F., Nanyang Plaza,
57 Hung To Rd., Kwun Tong
Hong Kong
Tel: [phone]
Fax: [phone]
Email: [email protected]
FRANCE
Avdel France S.A.S.
33 bis, rue des Ardennes
BP4
75921 Paris Cedex 19
Tel: [phone]
Fax: [phone]
Email: [email protected]
GERMANY
Avdel Deutschland GmbH
Klusriede 24
30851 Langenhagen
Tel: [phone]
Fax: [phone]
Email: [email protected]
ITALY
Avdel Italia S.r.l.
Viale Lombardia 51/53
20047 Brugherio (MI)
Tel: [phone]
Fax: [phone]
Email: [email protected]
JAPAN
Acument Japan Kabushiki Kaisha
Center Minami SKY,
3-1 Chigasaki-Chuo, Tsuzuki-ku,
Yokohama-city, Kanagawa Prefecture
Japan 224-0032
Tel: [phone]
Fax: [phone]
Email: [email protected]
SINGAPORE
Acument Asia Pacific (Pte) Ltd.
#05-03/06 Techlink
31 Kaki Bukit Road 3
Singapore, 417818
Tel: [phone]
Fax: [phone]
Email: [email protected]
SOUTH KOREA
Acument Korea Ltd.
212-4, Suyang-Ri,
Silchon-Eup, Kwangju-City,
Kyunggi-Do, Korea, 464-874
Tel: [phone]
Fax: [phone]
Email: [email protected]
SPAIN
Avdel Spain S.A.
C/ Puerto de la Morcuera, 14
Poligono Industrial Prado Overa
Ctra. de Toledo, km 7,8
28919 Leganés (Madrid)
Tel: [phone]
Fax: [phone]
Email: [email protected]
UNITED KINGDOM
Avdel UK Limited
Pacific House
2 Swiftfields
Watchmead Industrial Estate
Welwyn Garden City
Hertfordshire
AL7 1LY
Tel: [phone]
Fax: [phone]
Email: [email protected]
USA
Avdel USA LLC
614 NC Highway 200 South
Stanfield,
North Carolina 28163
Tel: [phone]
Fax: [phone]
Email: [email protected]
www.avdel-global.com