Avdel TX2000 User manual

Instruction Manual
Battery Powered Tool

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Contents
Safety Rules 4
Specifications 5
Intent of Use
Tool Capability & Nose Tips 6
Fastener Placing Matrix & Nose Tips 7
Before Starting
Charging Procedure 8-9
Battery Handling 9
Nose Equipment 10
Operating Procedure 11
Changing Nose Equipment 12
Servicing the Tool
Daily/Weekly/Annually 13
Parts List 13
Priming Procedure 14-15
Troubleshooting 16
Safety Data
Grease and oil 17
Textron Fastening Systems policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
CONTENTS
Warranty
Textron Fastening Systems installation tools carry a 12 month warranty against defects caused by faulty
materials or workmanship, the warranty period commencing from the date of delivery confirmed by
invoice or delivery note.
The warranty applies to the user/purchaser when sold through an authorised outlet, and only when used
for the intended purpose. The warranty is invalidated if the installation tool is not serviced, maintained
and operated according to the instructions contained in the Instruction and Service Manuals.
In the event of a defect or failure, and at its sole discretion, Textron Fastening Systems undertakes only
to repair or replace faulty components.

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1Do not use outside the design intent.
2Do not use equipment with this tool other than that recommended and
supplied by Textron Fastening Systems.
3The tool must be maintained in a safe working condition at all times. The
operator must follow the daily and weekly service checks detailed on page 13.
4The tool shall at all times be operated in accordance with the relevant health
and safety legislation. Any question regarding the correct operation of the
tool and operator safety should be directed to your local Textron Fastening
Systems company or authorized representative.
5Do not operate a tool that is pointed towards any person(s).
6Ensure that vent holes do not become blocked or covered.
7Do not operate the tool if it is not fitted with a complete nose assembly.
8The stem collector must be emptied when half full.
9When using the tool, the wearing of safety glasses is required both by the
operator and others in the vicinity to protect against fastener ejection,
should a fastener be placed ‘in-air’. We recommend wearing gloves if there
are sharp edges or corners on the application.
10 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning
rags etc., in the moving parts of the tool which should be kept dry and clean
for best possible grip.
11 When carrying the tool from place to place keep hands away from the
trigger to avoid inadvertent start up.
12 Excessive contact with hydraulic oil should be avoided. To minimise the
possibility of rashes, care should be taken to wash thoroughly.
13 Do not operate the tool or the charger in an environment allowing exposure
to moisture, rain, combustible fluids or gasses.
14 Regularly check the plug, cord and charger and in case of damage have
repairs completed by an authorized TFS representative.
15 Remove the battery when not in use, or before servicing / repairing the tool.
16 Do not discard batteries into water or fire, (danger of explosion). The battery
must be disposed of in accordance with environmental regulations.
This instruction manual must be read with particular attention to the following safety rules, by any
person installing, operating, or servicing this tool.
Safety Rules

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CHARGER SPECIFICATION AP-HBW/tu 1203
Specifications
Stroke Minimum - Maximum 22.0 mm (0.866 in)
Pull Force Minimum 11.0 kN (2444 lbf)
Operating Voltage 12V DC
Cycle time Approx. @ Full Stroke 2.0 seconds
Noise Level 70 dB(A)
Vibration Less than 2.5 m/s2(8 ft/s2 )
Weight With nose equipment 2.5 kg (5.51 lb)
The tool will be supplied with either of the two charger types listed below. To identify the correct type, please refer to
the specification number on the charger label.
TOOL SPECIFICATION
Input Supply UK/Europe/Australia 220/240 V (50 Hz)
USA/Canada/Japan 110V (60 Hz)
Output Supply 12 V (3A)
Charging Time 12 V/2.0 Ah battery 40 minutes
Intelligent Charger Charges according to remaining battery charge
Battery Type Suitable for cell chemistry Ni-Cd and Ni-MH
Weight 0.440 kg (0.97 lb)
Output Voltage 12V DC
Capacity 2.0 Ah
Number of Cells 10
Cell Construction Ni-Cd (with NTC thermal overcharge protection)
Weight 0.65 kg (1.43 lb)
BATTERY SPECIFICATION
CHARGER SPECIFICATION AP/ULE-1201 & AP/ULUJ-1201
Charger Type AP/ULE-1201 and AP/ULUJ-1201
Input Supply UK/European/Australian Specification 220-240 V 50-60 Hz
USA/Canada/Japan Specification 100-110V 50-60 Hz
Output Supply 12 V 3A
Charging Time 12 V/2.0 Ah Ni-Cd battery (90% Capacity) 40 minutes
12 V/2.0 Ah Ni-Cd battery (100% Capacity) 50 minutes
Advanced Intelligent Patented design. Charges according to remaining battery capacity with automatic
Charger trickle charge to achieve optimum battery capacity
Battery Type Suitable for charging both Ni-Cd and Ni-MH cell chemistry with a capacity
of 1.2Ah-3.0Ah.
Weight 0.5 kg 1.1 lb

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Intent of Use
The standard tool kit consists of:
•A battery powered hydraulic tool
•A nose assembly and three nose tips
•A battery and charger
•A priming pump
•An Instruction Manual
These are housed in a durable storage case.
STANDARD TOOL KIT
The three nose tips and nose assembly supplied as standard with the tool make up a nose assembly part kit (71210-15100).
These nose tips will place the range of Avdel®breakstem fasteners summarised below.
Please refer to the matrix on page 7 for a full list of the fastener materials and sizes the TX2000 will place along with the
nose tip part numbers required to place them.
STANDARD NOSE TIPS
The TX2000 is a battery powered hydraulic tool designed for placing Avdel®breakstem fasteners from 3.0mm to 6.4mm
(1/4”) as shown in the table below and detailed on page 7.
IMPORTANT: The tool, battery and charger must be used in accordance with the operating instructions and safety
rules contained within this manual. The placing of other fastener sizes or materials not included in the table on
page 7 could have a detrimental impact on the working life of the tool and could invalidate the warranty.
The tool should only be dismantled by a TFS authorized distributor or repair centre. Failure to do so could
invalidate the warranty.
Fastener Size
3.0mm – 3.2mm (1/8")
3.2mm (1/8")
4.0mm (5/32")
4.0mm (5/32")
4.8mm (3/16")
Fastener Material
Aluminium / Stainless Steel / Copper
Steel / Stainless Steel
Aluminium / Stainless Steel / Copper
Steel / Stainless Steel
Aluminium
Standard Nose Tip
71210-05002
71210-16070
07381-04701