B. Braun Aesculap HiLAN GA519 Manual

Aesculap®HiLAN
Aesculap Power Systems
Instructions for use/Technical description
HiLAN pneumatic motor GA519/GA520R/GA529
Gebrauchsanweisung/Technische Beschreibung
HiLAN-Druckluftmotor GA519/GA520R/GA529
Mode d’emploi/Description technique
Moteur pneumatique HiLAN GA519/GA520R/GA529
Instrucciones de manejo/Descripción técnica
Motor neumático HiLAN GA519/GA520R/GA529
Istruzioni per l’uso/Descrizione tecnica
Motore pneumatico HiLAN GA519/GA520R/GA529
Instruções de utilização/Descrição técnica
Motor pneumático HiLAN GA519/GA520R/GA529
Gebruiksaanwijzing/Technische beschrijving
HiLAN-persluchtmotor GA519/GA520R/GA529
Bruksanvisning/Teknisk beskrivning
HiLAN-tryckluftsmotor GA519/GA520R/GA529
Инструкция по примению/Техническое описание
Пневмомотор HiLAN GA519/GA520R/GA529
Návod k použití/Technický popis
Pneumatický motor HiLAN GA519/GA520R/GA529
Instrukcja użytkowania/Opis techniczny
Silnik pneumatyczny HiLAN GA519/GA520R/GA529
Návod na použivanie/Technický opis
HiLAN pneumatický motor GA519/GA520R/GA529
Kullanım Kılavuzu/Teknik açiklama
HiLAN-Basınçlı hava motoru GA519/GA520R/GA529

GA523 (2.3 m)
GA464 (3 m)GA523 (2.3 m)

2
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
Aesculap®HiLANHiLAN pneumatic motor GA519/GA520R/GA529
Legend
1HiLAN pneumatic motor
2Fast-lock coupling (motor-side)
3Unlocking sleeve (motor-side)
4Fast-lock coupling (for gripping)
5Motor tube
6Connector (foot control-side)
7Unlocking sleeve (foot control-side)
8Socket (foot control-side)
9Connector (foot control-side)
10 Tube coupling (source-side)
11 Unlocking sleeve (foot control-side)
12 Fast-lock coupling (for gripping)
13 Connecting tube for foot control switch/wall socket
14 Connector (source-side)
15 Unlocking sleeve (source-side)
16 Lever extension
17 Hand lever
18 Slide
19 Tube connection
20 Safety stop
21 Nibs
22 Notches (motor)
23 Notches (handpiece)
24 Threaded ring
25 Hi-Line handpiece
26 Hi-Line XS handpiece
Symbols on product and packages
Contents
1. Applicable to 3
2. Safe handling 3
3. Product description 3
3.1 Components required for operation 3
3.2 Intended use 4
3.3 Operating principle 4
HiLAN pneumatic motor 4
Compressed-air tubes 4
Exit-air recycling via the compressed-air tube 4
Foot control 4
4. Preparation 4
4.1 Compressed-air supply 4
Operation with central gas supply according to DIN 13260
and EN 737 4
Operation with compressed-gas cylinders according to
DIN 4664 4
5. Working with the HiLAN pneumatic motor 5
5.1 System set-up 5
Connecting the accessories 5
Connecting the compressed-air supply 5
5.2 Function checks 6
5.3 Safe operation 7
Operation with the hand lever 7
6. Validated reprocessing procedure 8
6.1 General safety instructions 8
6.2 General information 8
6.3 Preparations at the place of use 8
6.4 Preparation before cleaning 8
6.5 Cleaning/disinfection 9
Product-specific safety instructions for the reprocessing
procedure 9
Validated cleaning and disinfection procedure 10
6.6 Manual cleaning/disinfecting 10
Manual cleaning and wipe disinfecting 10
6.7 Mechanical cleaning/disinfecting 11
Mechanical alkaline cleaning and thermal disinfecting 11
6.8 Inspection, maintenance and checks 12
6.9 Packaging 12
6.10 Steam sterilization 12
6.11 Sterilization for the US market 12
6.12 Storage 12
7. Maintenance 12
8. Troubleshooting list 13
9. Technical Service 14
10. Accessories/Spare parts 14
11. Technical data 15
Caution, general warning symbol
Caution, see documentation supplied with the prod-
uct
Rotate "right" (clockwise) to unlock the handpiece
Rotate "left" (counterclockwise) to lock the hand-
piece
I/ HiLAN pneumatic motor "ready"
0HiLAN pneumatic motor "off"

3
11.1 Ambient conditions 15
12. Disposal 15
13. Distributor in the US/Contact in Canada for product
information and complaints 15
1. Applicable to
►For item-specific instructions for use and information on material
compatibility, see also the Aesculap Extranet at
www.extranet.bbraun.com
2. Safe handling
CAUTION
Federal law restricts this device to sale by, or on order of a physician!
►Remove the transport packaging and clean the new product, either
manually or mechanically, prior to its initial sterilization.
►Prior to use, check that the product is in good working order.
►To prevent damage caused by improper setup or operation, and in order
not to compromise warranty and manufacturer liability:
– Use the product only according to these instructions for use.
– Follow the safety information and maintenance instructions.
– Only combine Aesculap products with each other.
►Ensure that the product and its accessories are operated and used only
by persons with the requisite training, knowledge, or experience.
►Keep the instructions for use accessible for the user.
►Only use handpieces and tools expressly approved for the HiLAN power
system.
3. Product description
3.1 Components required for operation
When putting the HiLAN XS pneumatic motor into operation, the follow-
ing components are required
Designation Special features Art. no.
Compressed-air sup-
ply with a minimum
of 6 bar (0.6 MPa)
If compressed air is sup-
plied via a compressed-
gas cylinder, use a pres-
sure reducer
Pressure reducer:
e.g., GA099
Compressed-air tubes Aesculap Dräger system GA464 (3 m),
GA466 (5 m)
If needed, extension
tubes GA194 (3 m),
GA195 (5 m)
DIN connection GA461 (3 m, with
diffuser)
GA463 (3 m, with-
out diffuser)
GA465 (5 m, with-
out diffuser)
If needed, extension
tube GA087 (5 m)
Motor tube GA513 (3 m)
GA523 (2.3 m)
GA505 (5 m)
If needed, extension
tubes GA194 (3 m),
GA195 (5 m)
Foot control GA521
HiLAN XS pneumatic
motor
Hi Line XS handpiece

4
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
3.2 Intended use
The HiLAN pneumatic motors GA519, GA520R, and GA529 are used for
powering the Aesculap Hi-Line handpieces in microsurgery, neurosurgery,
spinal surgery, ENT, and maxillary surgery, as well as in orthopedics.
3.3 Operating principle
3.3.1 HiLAN pneumatic motor
In the HiLAN pneumatic motor, the energy provided by the compressed-
air supply is converted into rotary movement.
The HiLAN pneumatic motor is equipped with a safety stop, which pre-
vents any unintended startup of the HiLAN pneumatic motor.
3.3.2 Compressed-air tubes
All compressed-air tubes have a fast-lock coupling. Consequently, the
compressed-air tube need not be disconnected from the compressed-air
supply when changing the HiLAN pneumatic motor.
3.3.3 Exit-air recycling via the compressed-air tube
■Complete exit-air recycling (Aesculap Dräger system): The exit air is
passed outside the operating room. Absence of air turbulence in the
operating room: no effect on either ambient air temperature or
hygiene in the operating room.
■Partial exit-air recycling (DIN connection and others): The exit air
emerges from the tube end, either directly or through a diffuser inside
the operating room.
3.3.4 Foot control
The foot control GA521 is equipped with a forced ventilation system. As
soon as the foot control pedal is released, the supply air is vented on the
motor side. This allows the HiLAN pneumatic motor to stop more rapidly.
4. Preparation
Non-compliance with the following instructions will preclude all respon-
sibility and liability in this respect on the part of Aesculap.
►When setting up and operating the product, adhere to
– The national regulations for installation and operation
– National regulations on fire and explosion protection
►Prior to using the HiLAN pneumatic motor and its accessories, check
for any visible damage.
►Use the HiLAN pneumatic motor and its accessories only if they are in
perfect condition.
4.1 Compressed-air supply
4.1.1 Operation with central gas supply according to DIN 13260
and EN 737
The gas supply must provide clean, dry air and must be set as follows:
4.1.2 Operation with compressed-gas cylinders according to
DIN 4664
The following conditions must be met:
■Compressed air or nitrogen is used
■An adequate stock of full gas cylinders is in place
■Cylinder pressure reduced to operating pressure of 6 bar to 10 bar
through a pressure reducer (e.g., GA099)
►Operating pressure must be read from the scale on the device and set
with the T-screw.
DANGER
Danger of fire and explosion when operating
devices that run on oxygen!
►Never operate the HiLAN pneumatic motor with
oxygen.
►Operate the HiLAN pneumatic motor with com-
pressed air or nitrogen.
CAUTION
Operating pressures in excess of 10 bar will dam-
age the HiLAN pneumatic motor!
►Set an operating pressure of between 6 bar and
10 bar.
Nominal operating pressure 8 bar
Maximum allowable operating pressure 10 bar
Minimum operating pressure 6 bar
Minimum gas-supply delivery 300 l/min

5
5. Working with the HiLAN pneumatic
motor
5.1 System set-up
5.1.1 Connecting the accessories
Combinations of accessories that are not mentioned in the present
instructions for use may only be employed if they are specifically intended
for the respective application, and if they do not compromise the perfor-
mance and safety characteristics of the products.
►Please contact your B. Braun/Aesculap partner or Aesculap Technical
Service (address: see Technical Service) with any inquiries in this
respect.
Coupling the Hi-Line or Hi-Line-XS handpiece (e.g., GB519R,
GB520R–GB535R, or GB740R-GB758R)
►Turn or slide safety stop 20 or slide 18 on the HiLAN pneumatic
motor 1to position"0".
►Turn threaded ring 24 in the direction of the arrow/rotation in
symbol as far as it will go.
►Attach the Hi-Line handpiece to the HiLAN pneumatic motor 1so that
the nibs 21 on the HiLAN pneumatic motor 1engage in the
notches 23 on handpiece 25. The handpiece can be mounted in 4 dif-
ferent positions.
►Attach Hi-Line XS handpiece 26 to the HiLAN pneumatic motor 1so
that the pin on the handpiece engages in one of the notches 22 on the
motor. The handpiece can be mounted in 15 different positions.
►Turn threaded ring 24 in the direction of the arrow/rotation in
symbol as far as it will go.
The handpiece is locked now.
►Make certain that the threaded ring is fastened to its limit stop,
because otherwise it may come loose due to vibrations during opera-
tion.
Detaching the handpiece
►Turn or slide safety stop 20 or slide 18 on the HiLAN pneumatic
motor 1to position "0".
►Turn threaded ring 24 in the direction of the arrow/rotation in
symbol as far as it will go.
►Remove handpiece 25 or 26 from the HiLAN pneumatic motor 1.
5.1.2 Connecting the compressed-air supply
Long tubes may cause a backup of exit air and thus a loss of performance
of the HiLAN pneumatic motor.
►Keep tube lines as short as possible.
►Make certain that the tube lines are not buckled or crushed.
►Use a suitable extension tube if necessary, see Components required
for operation.
Note
The HiLAN pneumatic motors GA519/GA520R and GA529 including the
motor tube are sterile. Sterile separation takes place at the motor tube.
Connecting the HiLAN pneumatic motor at the foot control switch
Coupling:
►Pull back unlocking sleeve (motor-side) 3on motor tube 5and connect
the motor tube with its fast-lock coupling (motor-side) 2to the tube
connection 19 on the HiLAN pneumatic motor 1.
►Release unlocking sleeve (motor-side) 3.
►Insert connector (foot control-side) 6of motor tube 5into socket (foot
control-side) 8on the foot control switch until it engages.
Uncoupling:
►Pull back unlocking sleeve (motor-side) 3on motor tube 5.
►Remove fast-lock coupling (motor-side) 2from the HiLAN pneumatic
motor 1.
►Pull back unlocking sleeve (foot control-side) 7on connector (foot
control-side) 6of motor tube 5.
►Pull connector (foot control-side) 6out of socket (foot control-side) 8
on the foot control switch.
WARNING
Injury to the operator and damage to the device
components can result from accidentally putting
the HiLAN pneumatic motor into operation!
►Use the safety stop to prevent any accidental
activation of the HiLAN pneumatic motor.
►Only attach handpieces, tools, and the com-
pressed-air supply when the HiLAN pneumatic
motor is shut off.
WARNING
Risk of infection and contamination! The HiLAN
pneumatic motor, its accessories, and the hand-
pieces are delivered in an unsterile condition.
►Sterilize the HiLAN pneumatic motor, its acces-
sories, and the handpieces before putting them
into operation.

6
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
Note
If coolant pump GA530 is employed for cooling/irrigating the tool blades,
connect the coolant pump between the foot control switch and the HiLAN
pneumatic motor, see TA022140.
Connecting the HiLAN pneumatic motor with hand lever to the com-
pressed-air supply
The HiLAN pneumatic motor GA529 is controlled via hand lever 17 and is
connected to the compressed-air source directly via a tube.
Coupling:
►Make sure that slide 18 is in position "0".
►Select the compressed-air-tube system appropriate for the systems
installed at your site.
►Pull back unlocking sleeve (motor-side) 3at fast-lock coupling 4and
attach motor tube 5to tube connection 19 on the HiLAN pneumatic
motor 1. Pull at 4to check that the coupling is correct.
►Join connector (source-side) 14 and connecting tube 13 to the com-
pressed-air source in the operating room.
Connecting the foot control switch to the compressed-air supply
Aesculap Dräger system
Coupling:
►Pull back unlocking sleeve (foot control-side) 11 at connecting
tube 13 and connect the tube with fast-lock coupling 12 to connector
(foot control-side) 9on the foot control switch.
►Release unlocking sleeve (foot control-side) 11.
►Insert connector (source-side) 14 of connecting tube 13 into the
Aesculap Dräger socket until it engages.
Uncoupling:
►Pull back unlocking sleeve (foot control-side) 11 at connecting
tube 13.
►Schnellabsperrkupplung 12 am Stecker (fußschalterseitig) 9an der
Fußsteuerung abziehen.
►Pull back unlocking sleeve (source-side) 15 at connector (source-
side) 14 of connecting tube 13.
►Pull connector (source-side) 14 out of the Aesculap Dräger socket.
DIN connection
Coupling:
►Pull back unlocking sleeve (foot control-side) 11 at connecting
tube 13 and connect the tube with fast-lock coupling 12 to connector
(foot control-side) 9on the foot control switch.
►Release unlocking sleeve (foot control-side) 11.
►Insert the DIN connector of connecting tube 13 into the DIN socket
until it engages.
Uncoupling:
►Pull back unlocking sleeve (foot control-side) 11 at connecting
tube 13.
►Remove fast-lock coupling 12 from connector (foot control-side) 9on
the foot control switch.
►Pull back unlocking sleeve (source-side) 15 at connector (source-
side) 14 of connecting tube 13.
►Pull connector (source-side) 14 out of the DIN socket.
5.2 Function checks
►Always check the pneumatic motor system (HiLAN pneumatic motor,
foot control switch, tubes) by performing a trial run prior to use.
►Make certain that the HiLAN pneumatic motor and foot control switch
are in good working order.
►Make certain that all tubes are properly connected and free of leaks.

7
5.3 Safe operation
►Turn safety stop 20 on HiLAN pneumatic motors GA519 and GA520R
until the mark on safety stop 20 is aligned with the "I" mark on the
motor.
►Carefully press down the foot control pedal.
The motor starts running.
►Adjusting speed: Press down on the pedal to a greater or lesser extent.
►To select maximum speed: Press down on the pedal as far as it will go.
►Switching off the HiLAN pneumatic motor, e.g., to change a tool or
handpiece intraoperatively: Turn safety stop 20 until the mark on the
unlocking sleeve is aligned with the “0” mark on the HiLAN pneumatic
motor.
5.3.1 Operation with the hand lever
►Adjust the length of hand lever 17 to corresponding handpiece 25: To
do this, pull out lever extension 16 to a greater or lesser extent.
►Push slide 18 to position until it engages.
►Carefully press down hand lever 17.
The HiLAN pneumatic motor 1starts to run.
►Adjusting speed: Press down hand lever 17 to a greater or lesser
extent.
►Maximum speed: Press down hand lever 17 as far as it will go.
►Switching off the HiLAN pneumatic motor, e.g., to change a tool or
handpiece intraoperatively: Turn safety stop 20 until the mark on the
unlocking sleeve is aligned with the “0” mark on the motor.
WARNING
Risk of burns to patient and user due to hot motor/
hot tool!
►Put down the motor/hot tool beyond reach of
the patient.
►Use a cloth to protect against burns when
changing the motor or tool.
WARNING
Risk of injury and material damage due to inappro-
priate use of handpieces or motors!
►Always follow the safety advice and information
given in the instructions for use of the hand-
pieces and motors.
►Do not exceed the specified maximum motor
speed.
WARNING
Risk of injury and/or malfunction!
►Always carry out a function check prior to using
the product.
WARNING
Danger of damage to patients’ hearing from sound
of motor!
►When using the HiLAN pneumatic motor in
otology, keep as much distance from the ear as
possible.

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Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
6. Validated reprocessing procedure
6.1 General safety instructions
Note
Adhere to national statutory regulations, national and international stan-
dards and directives, and local, clinical hygiene instructions for sterile pro-
cessing.
Note
For patients with Creutzfeldt-Jakob disease (CJD), suspected CJD or possi-
ble variants of CJD, observe the relevant national regulations concerning
the reprocessing of products.
Note
Mechanical reprocessing should be favored over manual cleaning as it
gives better and more reliable results.
Note
Successful processing of this medical device can only be ensured if the pro-
cessing method is first validated. The operator/sterile processing techni-
cian is responsible for this.
The recommended chemistry was used for validation.
Note
If there is no final sterilization, then a virucidal disinfectant must be used.
Note
For the latest information on reprocessing and material compatibility see
also the Aesculap extranet at www.extranet.bbraun.com
The validated steam sterilization procedure was carried out in the Aesculap
sterile container system.
6.2 General information
Dried or affixed surgical residues can make cleaning more difficult or inef-
fective and lead to corrosion. Therefore the time interval between appli-
cation and processing should not exceed 6 h; also, neither fixating pre-
cleaning temperatures >45 °C nor fixating disinfecting agents (active
ingredient: aldehydes/alcohols) should be used.
Excessive measures of neutralizing agents or basic cleaners may result in
a chemical attack and/or to fading and the laser marking becoming
unreadable visually or by machine for stainless steel.
Residues containing chlorine or chlorides e.g. in surgical residues, medi-
cines, saline solutions and in the service water used for cleaning, disinfec-
tion and sterilization will cause corrosion damage (pitting, stress corro-
sion) and result in the destruction of stainless steel products. These must
be removed by rinsing thoroughly with demineralized water and then dry-
ing.
Additional drying, if necessary.
Only process chemicals that have been tested and approved (e.g. VAH or
FDA approval or CE mark) and which are compatible with the product’s
materials according to the chemical manufacturers’ recommendations
may be used for processing the product. All the chemical manufacturer's
application specifications must be strictly observed. Failure to do so can
result in the following problems:
■Optical changes of materials, e.g. fading or discoloration of titanium or
aluminum. For aluminum, the application/process solution only needs
to be of pH >8 to cause visible surface changes.
■Material damage such as corrosion, cracks, fracturing, premature aging
or swelling.
►Do not use metal cleaning brushes or other abrasives that would dam-
age the product surfaces and could cause corrosion.
►Further detailed advice on hygienically safe and material-/value-pre-
serving reprocessing can be found at www.a-k-i.org, link to Publica-
tions, Red Brochure – Proper maintenance of instruments.
6.3 Preparations at the place of use
►Remove any visible surgical residues to the extent possible with a
damp, lint-free cloth.
►Transport the dry product in a sealed waste container for cleaning and
disinfection within 6 hours.
6.4 Preparation before cleaning
►Carry out non-fixating/NaCl-free pre-cleaning immediately after use.

9
6.5 Cleaning/disinfection
6.5.1 Product-specific safety instructions for the reprocessing pro-
cedure
►Dry the product for at least 10 minutes at a maximum of 120 °C.
Note
The indicated drying temperature is a guide temperature only. It must be
checked taking into account the specific conditions (e.g. load) and adjusted
if applicable.
►Do not clean motors/handpieces by ultrasonic treatment and do not
immerse them in any liquids. To avoid the risk of corrosion/malfunc-
tioning, allow any fluid that has entered the product to drain out
immediately.
DANGER
Fire hazard!
►Do not use flammable or explosive cleaning or
disinfecting solutions.
►Ensure that no fluids will penetrate the product.
CAUTION
Damage to the product due to inappropriate clean-
ing/disinfecting agents!
►Only use cleaning/disinfecting agents approved
for surface cleaning. Follow the manufacturer’s
instructions for the respective cleaning/disin-
fecting agent.
CAUTION
Damage to the product due to inappropriate clean-
ing/disinfecting agents and/or excessive tempera-
tures!
►Use cleaning and disinfecting agents according
to the manufacturer’s instructions which
–be approved for plastic material and high-
grade steel,
–do not attack softeners (e.g. in silicone).
–do not cause stress cracks in plastics (e.g.,
PPSU).
►Observe specifications regarding concentration,
temperature and exposure time.
►Do not exceed the maximum permitted cleaning
temperature of 55 °C.

10
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
6.5.2 Validated cleaning and disinfection procedure
6.6 Manual cleaning/disinfecting
►Prior to manual disinfecting, allow water to drip off for a sufficient
length of time to prevent dilution of the disinfecting solution.
►After manual cleaning/disinfection, check visible surfaces visually for
residues.
►Repeat the cleaning/disinfection process if necessary.
6.6.1 Manual cleaning and wipe disinfecting
D–W: Drinking water
FD–W: Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at least)
RT: Room temperature
Phase I
►Clean the product under running faucet water, using a suitable clean-
ing brush until all visible residues have been removed from the sur-
faces.
►Mobilize non-rigid components, such as set screws, links, etc. during
cleaning.
Phase II
►Dry the product in the drying phase with suitable equipment (e.g. cloth,
compressed air), see Validated cleaning and disinfection procedure.
Phase III
►Wipe all surfaces of the product with a single-use disinfectant wipe.
Validated procedure Special features Reference
Manual cleaning and
wipe disinfection
■When cleaning instruments with movable hinges, ensure that these
are in an open position and, if applicable, move the joint while clean-
ing.
■Drying phase: Use a lint-free cloth
■Ensure that the product is positioned in such a way that water will
not enter the product e.g. through coupling interfaces. (Immediately
remove any fluid that entered the product inadvertently.)
Chapter Manual cleaning/disinfecting and sub-
section:
■Chapter Manual cleaning and wipe disin-
fecting
Mechanical alkaline
cleaning and thermal
disinfecting
■Insert the product in its proper position in the Eccos holder.
■The products may only be cleaned mechanically with an appropriate
Eccos holder.
Chapter Mechanical cleaning/disinfecting and
subsection:
■Chapter Mechanical alkaline cleaning and
thermal disinfecting
Phase Step T
[°C/°F] t [min] Conc. [%] Water quality Chemical
I Cleaning RT (cold) - - D–W -
II Drying RT - - - -
III Wipe disinfection - >1 - - Meliseptol HBV wipes 50 % Propan-1-ol
IV Final rinse RT (cold) 0.5 - FD-W -
VDrying RT - - - -

11
Phase IV
►After the specified exposure time (at least 1 min), rinse the disinfected
surfaces under running FD water.
►Drain any remaining water fully.
Phase V
►Dry the product in the drying phase with suitable equipment (e.g. cloth,
compressed air), see Validated cleaning and disinfection procedure.
6.7 Mechanical cleaning/disinfecting
Note
The cleaning and disinfection device must be of tested and approved effec-
tiveness (e.g. FDA approval or CE mark according to DIN EN ISO 15883).
Note
The cleaning and disinfection device used for processing must be serviced
and checked at regular intervals.
6.7.1 Mechanical alkaline cleaning and thermal disinfecting
Machine type: single-chamber cleaning/disinfection device without ultrasound
D–W: Drinking water
FD–W: Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at least)
*Recommended: BBraun Helimatic Cleaner alkaline
►Check visible surfaces for residues after mechanical cleaning/disinfect-
ing.
Phase Step T
[°C/°F] t [min] Water quality Chemical/Note
I Prerinse <25/77 3 D–W -
II Cleaning 55/131 10 FD-W ■Concentrate, alkaline:
–pH=13
– <5 % anionic surfactant
■0.5 % working solution
–pH=11*
III Intermediate rinse >10/50 1 FD-W -
IV Thermal disinfecting 90/194 5 FD-W -
VDrying - - - According to the program for cleaning and disinfection device

12
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
6.8 Inspection, maintenance and checks
►Allow the product to cool down to room temperature.
►Inspect the product after each cleaning and disinfecting cycle to be
sure it is: clean, functional, and undamaged.
►Spray through the HiLine motor/handpiece with Aesculap STERILIT oil
spray GB600 with adapter GB600820 until clear oil emerges from the
product.
►Check the product for any damage, abnormal running noise, overheat-
ing or excessive vibration.
►Inspect tools for broken, damaged or blunt edges.
►Set aside the product if it is damaged.
Note
Lubricating the HiLAN pneumatic motors with the original Aesculap oil
spray can lead to oil residues entering the compressed-air tubes. These oil
residues do not harm the materials from which the compressed-air tubes
are made.
6.9 Packaging
►Follow the instructions for use for the applied packaging and storage
systems (e.g. instructions for use TA009721 for Aesculap Eccos storage
system).
►Insert the product in its proper position in the Eccos holder, or put it
on a tray in such a way that the product is protected against damage.
Ensure that all cutting edges are protected.
►Pack trays appropriately for the sterilization process (e.g. in Aesculap
sterile containers).
►Ensure that the packaging will prevent a recontamination of the prod-
uct.
6.10 Steam sterilization
Note
Regarding materials and temperatures, the HiLAN pneumatic motors have
been designed for steam sterilization. Consequently, do not sterilize HiLAN
pneumatic motors with hot air or ethylene oxide (EO).
HiLAN pneumatic motors can be sterilized in their storage device.
►Check to ensure that the sterilizing agent will come into contact with
all external and internal surfaces (e.g. by opening any valves and fau-
cets).
►Validated sterilization process
– Disassemble the instrument
– Steam sterilization through fractionated vacuum process
– Steam sterilizer according to DIN EN 285 and validated according
to DIN EN ISO 17665
– Sterilization using fractionated vacuum process at 134 °C/holding
time 5 min
►When sterilizing several instruments at the same time in a steam ster-
ilizer, ensure that the maximum load capacity of the steam sterilizer
specified by the manufacturer is not exceeded.
6.11 Sterilization for the US market
■Aesculap advises against sterilizing the device by flash sterilization or
chemical sterilization.
■Sterilization may be accomplished by a standard prevacuum cycle in a
steam autoclave.
To achieve a sterility assurance level of 10-6, Aesculap recommends the
following parameters:
*Aesculap has validated the above sterilization cycle and has the data on
file. The validation was accomplished in an Aesculap sterile container
cleared by FDA for the sterilization and storage of these products. Other
sterilization cycles may also be suitable, however individuals or hospitals
not using the recommended method are advised to validate any alterna-
tive method using appropriate laboratory techniques. Use an FDA cleared
accessory to maintain sterility after processing, such as a wrap, pouch, etc.
6.12 Storage
►Store sterile products in germ-proof packaging, protected from dust, in
a dry, dark, temperature-controlled area.
7. Maintenance
To ensure reliable operation, the product must be maintained at least once
a year.
For technical service, please contact your national B. Braun/Aesculap
agency, see Technical Service.
Aesculap Orga Tray/Sterile container (perforated bottom)
Minimum cycle parameters*
Sterilization
method Temp. Time Minimum drying time
Prevacuum 270 °F/275 °F 4 min 20 min

13
8. Troubleshooting list
Malfunction Detection Cause Remedy
HiLAN pneumatic motor not run-
ning
Gas cylinder empty
Manometer set to "0"
No compressed air Have gas cylinder refilled or
changed
No compressed air at the wall out-
let
Open valve
Safety stop 20 set to "0" Turn safety stop 20 to "I"
Slide 18 on hand lever 17 set
to "0"
Schieber 18 in
Stellung schieben
Tubes not correctly connected Attach fast-lock coupling (motor-
side) 2fully
Pedal can be easily pressed or can-
not be pressed at all
Foot control switch defective Have product repaired by the man-
ufacturer
Hand lever 17 can be easily pressed
or cannot be pressed at all
Hand lever 17 defective Have product repaired by the man-
ufacturer
Insufficient power Safety stop 20 not set to "I" Insufficient air supply Turn safety stop 20 to "I"
Operating pressure of central com-
pressed-air supply too low (min.
6bar)
Have compressed-air supply
checked
Pressure reducer on gas cylinder
defective
Have pressure reducer checked
Pressure on pressure reducer set
too low
Set higher pressure
Tube too long High air resistance in the tube Use shorter tubes
Tubes excessively buckled or
crushed
Do not buckle or crush tubes
Exit-air ducting Unblock diffuser and exit-air duct
Motor does not run in spite of cor-
rect compressed-air supply
HiLAN pneumatic motor defective Have product repaired by the man-
ufacturer
HiLAN pneumatic motor heats up Have product repaired by the man-
ufacturer
HiLAN pneumatic motor not run-
ning smoothly
Have product repaired by the man-
ufacturer

14
Aesculap®HiLAN
HiLAN pneumatic motor GA519/GA520R/GA529
9. Technical Service
►For service and repairs, please contact your national B. Braun/
Aesculapp agency.
Modifications carried out on medical technical equipment may result in
loss of guarantee/warranty rights and forfeiture of applicable licenses.
Service addresses
Aesculap Technischer Service
Am Aesculap-Platz
78532 Tuttlingen / Germany
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Or in the US:
Attn. Aesculap Technical Services
615 Lambert Pointe Drive
Hazelwood
MO, 63042 USA
Aesculap Repair Hotline
Phone: [phone]
Fax: [phone]
Other service addresses can be obtained from the address indicated above.
10. Accessories/Spare parts
WARNING
Risk of injury and/or malfunction!
►Do not modify the product.
Art. no. Designation
GB600 STERILIT Power Systems oil spray
GB600820 STERILIT Power Systems adapter
GA059 Special oil
GA530 HiLAN irrigation pump
GA513R (3 m)
GA523R (2.4 m)
GA505R (5 m)
Motor tube for Aesculap Dräger system
GA506R (5 m) Motor tube for Aesculap Schrader system
GA507R (5 m) Motor tube for Aesculap standard system
GA521 (gas pedal) Foot control switch
GA194 (3 m)
GA195 (5 m)
Extension tube for Aesculap Dräger system
GA087 (5 m) Extension tube for Aesculap standard system
GA464 (3 m)
GA466 (5 m)
Connecting tube for Aesculap Dräger system
GA461 (3 m)
GA463 (3 m)
GA465 (5 m)
Connecting tube for Aesculap standard sys-
tem
GA468 (5 m) Connecting tube for Aesculap Schrader sys-
tem
GA508R Angled tube adapter for GA519, GA529
GB577R Storage (for HiLAN pneumatic motor with
angled tube adapter mounted)
GB559R Storage for motor GA519, GA529
GB560R Storage for motor GA520R
GB564R Storage for motor tube GA513R, GA523R,
GA505R
GB575R Storage for motor tube GA506R
GB576R Storage for motor tube GA507R
JF213R (64 mm) Tray
JK431 Container
GB473 Eccos storage mounting set

15
11. Technical data
11.1 Ambient conditions
12. Disposal
Note
The user institution is obliged to process the product before its disposal, see
Validated reprocessing procedure.
►Detailed information concerning the disposal of the product is avail-
able through your national B. Braun/Aesculap agency, see Technical
Service.
13. Distributor in the US/Contact in Can-
ada for product information and com-
plaints
Aesculap Inc.
3773 Corporate Parkway
Center Valley, PA, 18034,
USA
Motor type GA519 GA520R GA529
Operating pressure 8 ± 2 bar 8 ± 2 bar 8 ± 2 bar
Max. operating pressure 10 bar 10 bar 10 bar
Air consumption approx. 200 l/min approx. 200 l/min approx. 200 l/min
Max. permissible backup in the exit air 0.7 bar 0.7 bar 0.7 bar
Speed max. 100 000 1/min max. 100 000 1/min max. 110 000 1/min
Noise < 70 dB(A) at 1 m distance < 70 dB(A) at 1 m distance < 70 dB(A) at 1 m distance
Weight approx. 95 g approx. 170 g approx. 132 g
Size ∅21 mm x 80 mm ∅21 mm x 120 mm ∅21 mm x 80 (105) mm
Operation Storage and transport
Temperature
Relative
humidity
Atmospheric
pressure

16
Aesculap®HiLAN
HiLAN-Druckluftmotor GA519/GA520R/GA529
Aesculap®HiLANHiLAN-Druckluftmotor GA519/GA5 20R/GA529
Legende
1HiLAN-Druckluftmotor
2Schnellabsperrkupplung (motorseitig)
3Entriegelungshülse (motorseitig)
4Schnellabsperrkupplung (zum Fassen)
5Motorschlauch
6Stecker (fußschalterseitig)
7Entriegelungshülse (fußschalterseitig)
8Dose (fußschalterseitig)
9Stecker (fußschalterseitig)
10 Schlauchkupplung (quellenseitig)
11 Entriegelungshülse (fußschalterseitig)
12 Schnellabsperrkupplung (zum Fassen)
13 Anschlussschlauch für Fußschalter/Wanddose
14 Stecker (quellenseitig)
15 Entriegelungshülse (quellenseitig)
16 Hebelverlängerung
17 Handhebel
18 Schieber
19 Schlauchanschluss
20 Sicherheitsstopp
21 Nasen
22 Aussparungen (Motor)
23 Aussparungen (Handstück)
24 Schraubring
25 Hi-Line-Handstück
26 Hi-Line XS-Handstück
Symbole an Produkt und Verpackung
Inhaltsverzeichnis
1. Geltungsbereich 17
2. Sichere Handhabung 17
3. Gerätebeschreibung 17
3.1 Zum Betrieb erforderliche Komponenten 17
3.2 Verwendungszweck 18
3.3 Funktionsweise 18
HiLAN-Druckluftmotor 18
Druckluftschläuche 18
Abluftrückführung über die Druckluftschläuche 18
Fußsteuerung 18
4. Vorbereiten 18
4.1 Druckluftversorgung 18
Betrieb mit zentraler Gasversorgung nach DIN 13260 und
EN 737 18
Betrieb mit Druckgasflaschen nach DIN 4664 18
5. Arbeiten mit dem HiLAN- Druckluftmotor 19
5.1 Bereitstellen 19
Zubehör anschließen 19
Druckluftversorgung anschließen 19
5.2 Funktionsprüfung 20
5.3 Bedienung 21
Bedienung mit Handhebel 21
6. Validiertes Aufbereitungsverfahren 22
6.1 Allgemeine Sicherheitshinweise 22
6.2 Allgemeine Hinweise 22
6.3 Vorbereitung am Gebrauchsort 22
6.4 Vorbereitung vor der Reinigung 22
6.5 Reinigung/Desinfektion 23
Produktspezifische Sicherheitshinweise zum
Aufbereitungsverfahren 23
Validiertes Reinigungs- und Desinfektionsverfahren 24
6.6 Manuelle Reinigung/Desinfektion 24
Manuelle Reinigung und Wischdesinfektion 24
6.7 Maschinelle Reinigung/Desinfektion 25
Maschinelle alkalische Reinigung und thermische
Desinfektion 25
6.8 Kontrolle, Wartung und Prüfung 26
6.9 Verpackung 26
6.10 Dampfsterilisation 26
6.11 Lagerung 26
7. Instandhaltung 26
8. Fehler erkennen und beheben 27
9. Technischer Service 28
10. Zubehör/Ersatzteile 28
Achtung, allgemeines Warnzeichen
Achtung, Begleitdokumente beachten
Drehrichtung "rechts" zur Handstück-Entriegelung
Drehrichtung "links" zur Handstück-Verriegelung
I/ HiLAN-Druckluftmotor "betriebsbereit"
0HiLAN-Druckluftmotor "aus"

17
11. Technische Daten 29
11.1 Umgebungsbedingungen 29
12. Entsorgung 29
1. Geltungsbereich
►Für artikelspezifische Gebrauchsanweisungen und Informationen zur
Materialverträglichkeit siehe auch Aesculap Extranet unter
www.extranet.bbraun.com
2. Sichere Handhabung
►Fabrikneues Produkt nach Entfernung der Transportverpackung und vor
der ersten Sterilisation reinigen (manuell oder maschinell).
►Vor der Anwendung des Produkts Funktionsfähigkeit und ordnungsge-
mäßen Zustand prüfen.
►Um Schäden durch unsachgemäßen Aufbau oder Betrieb zu vermeiden
und die Gewährleistung und Haftung nicht zu gefährden:
– Produkt nur gemäß dieser Gebrauchsanweisung verwenden.
– Sicherheitsinformationen und Instandhaltungshinweise einhalten.
– Nur Aesculap-Produkte miteinander kombinieren.
►Produkt und Zubehör nur von Personen betreiben und anwenden las-
sen, die die erforderliche Ausbildung, Kenntnis oder Erfahrung haben.
►Gebrauchsanweisung für den Anwender zugänglich aufbewahren.
►Nur die für das HiLAN-Motorensystem ausgewiesenen Handstücke und
Werkzeuge verwenden.
3. Gerätebeschreibung
3.1 Zum Betrieb erforderliche Komponenten
Zur Inbetriebnahme des HiLAN XS-Druckluftmotors werden folgende
Komponenten benötigt
Bezeichnung Besonderheiten Art.-Nr.
Druckluftversorgung
mit mind. 6 bar
(0,6 MPa)
BeiDruckluftversorgung
mit Druckgasflasche
Druckminderer verwen-
den
Druckminderer:
z. B. GA099
Druckluftschläuche Aesculap-Dräger-Sys-
tem
GA464 (3 m),
GA466 (5 m)
bei Bedarf Verlän-
gerungsschläuche
GA194(3 m), GA195
(5 m)
DIN-Anschluss GA461 (3 m, mit
Diffusor)
GA463 (3 m, ohne
Diffusor)
GA465 (5 m, ohne
Diffusor)
bei Bedarf Verlän-
gerungsschlauch
GA087 (5 m)
Motorschlauch GA513 (3 m)
GA523 (2,3 m)
GA505 (5 m)
bei Bedarf Verlän-
gerungsschläuche
GA194(3 m), GA195
(5 m)
Fußsteuerung GA521
HiLAN XS-Druckluft-
motor
Hi Line XS-Handstück

18
Aesculap®HiLAN
HiLAN-Druckluftmotor GA519/GA520R/GA529
3.2 Verwendungszweck
Die HiLAN-Druckluftmotoren GA519, GA520R und GA529 werden als
Antrieb für die Aesculap-Hi-Line-Handstücke in der Mikro-, Neuro-, Wir-
belsäulen-, HNO- und Kieferchirurgie sowie in der Orthopädie verwendet.
3.3 Funktionsweise
3.3.1 HiLAN-Druckluftmotor
Der HiLAN-Druckluftmotor wandelt die Energie, die durch die Druckluft-
versorgung zugeführt wird, in eine rotierende Bewegung um.
Der HiLAN-Druckluftmotor ist mit einem Sicherheitsstopp versehen. Der
Sicherheitsstopp verhindert ein unbeabsichtigtes Anlaufen des HiLAN-
Druckluftmotors.
3.3.2 Druckluftschläuche
Alle Druckluftschläuche besitzen eine Schnellabsperrkupplung. Dadurch
muss der Druckluftschlauch beim Wechseln des HiLAN-Druckluftmotors
nicht von der Druckluftversorgung getrennt werden.
3.3.3 Abluftrückführung über die Druckluftschläuche
■Vollständige Abluftrückführung (Aesculap-Dräger-System): Die Abluft
wird aus dem OP geleitet. Die Luft verwirbelt nicht im OP, OP-Klima
und Hygiene sind nicht beeinträchtigt.
■Nichtvollständige Abluftrückführung (DIN-Anschluss und andere): Die
Abluft entweicht am Ende des Schlauchs offen oder über einen Diffu-
sor innerhalb des OPs.
3.3.4 Fußsteuerung
Die Fußsteuerung GA521 ist mit einer Zwangsentlüftung ausgestattet.
Sobald das Pedal der Fußsteuerung losgelassen wird, wird die Zuluft
motorseitig entlüftet. Der HiLAN-Druckluftmotor kommt so schneller zum
Stillstand.
4. Vorbereiten
Wenn die folgenden Vorschriften nicht beachtet werden, übernimmt
Aesculap insoweit keinerlei Verantwortung.
►Beim Aufstellen und Betrieb des Produkts einhalten:
– die nationalen Installations- und Betreiber-Vorschriften
– die nationalen Vorschriften über Brand- und Explosionsschutz
►Vor der Verwendung HiLAN-Druckluftmotor und dessen Zubehör auf
sichtbare Schäden prüfen.
►Nur einwandfreien HiLAN-Druckluftmotor und Zubehörteile einsetzen.
4.1 Druckluftversorgung
4.1.1 Betrieb mit zentraler Gasversorgung nach DIN 13260 und
EN 737
Die Gasversorgung muss trockene, saubere Luft liefern und wie folgt ein-
gestellt sein:
4.1.2 Betrieb mit Druckgasflaschen nach DIN 4664
Folgende Voraussetzungen müssen erfüllt sein:
■Druckluft oder Stickstoff verwendet
■Ausreichender Vorrat an vollen Gasflaschen vorhanden
■Flaschendruck mit Druckminderer (z. B. GA099) auf Betriebsdruck von
6 bar bis 10 bar reduziert
►Betriebsdruck auf der geräteseitigen Skala ablesen und an der Knebel-
schraube einstellen.
GEFAHR
Brand- und Explosionsgefahr bei der Verwendung
von Sauerstoff als Antriebsgas!
►HiLAN-Druckluftmotor nie mit Sauerstoff
antreiben.
►HiLAN-Druckluftmotor mit Druckluft oder
Stickstoff antreiben.
VORSICHT
Beschädigung des HiLAN-Druckluftmotors durch
Betriebsdruck über 10 bar!
►Betriebsdruck zwischen 6 bar und 10 bar ein-
stellen.
Nenn-Betriebsdruck 8 bar
Maximal zulässiger Betriebsdruck 10 bar
Mindest-Betriebsdruck 6 bar
Mindest-Fördermenge der Gasversorgung 300 l/min