Bennett 3000 Series User manual

1135113 Rev C 4/2/18
3000 SERIES ELECTRONIC QUICK INSTALL GUIDE
This quick install guide covers the Bennett 3000 series dispenser specifications, identification, piping and wiring installation, programming modes,
diagnostic modes, error codes, and spare parts information needed for a 3000 dispenser built and/or retrofitted with 719 electronics. Please refer
to your technical manuals located on the USB provided for detailed information.
IMPORTANT SAFETY INSTRUCTIONS
Bennett Pump Dispensers are to be installed by trained technicians. All technicians must be aware of ALL safety instructions. If you are not a
Bennett trained technician, please contact Bennett Technical Support at 1-800-423-6638 for training information.
As you read this guide, please be aware of the following symbols and their meaning.
Red and White “DANGER” means: If you do not follow the instructions, severe injury or death will occur.
Orange and Black “WARNING” means: If you do not follow the instructions, severe injury or death can occur.
Yellow and Black “CAUTION” means: If you do not follow the instructions, damage can occur to the dispenser.
Blue and White “IMPORTANT” means: Helpful tips and other recommendations on equipment installation, usage, and maintenance should
be observed.
PRODUCT OVERVIEW
STANDARD
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type.............................................................................................................................................................................................Straight Grade Only
Hydraulics............................................................................................................................................................................................. Suction or Remote
Flow Rate ....................................................................................................................................................................................... 18-23 gpm/ 68-87 lpm
Inlet / Outlet ............................................................................................................................................ 1-1/2”(3.2 cm) dia NPT / 1” (2.54 cm) dia NPT
Protocol........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
BIG FUELER
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type.............................................................................................................................................................................................Straight Grade Only
Hydraulics............................................................................................................................................................................................. Suction or Remote
Flow Rate .................................................................................................................................................................................40 gpm/ 150 lpm (Suction)
60 gpm / 230 lpm (Remote)
Inlet / Outlet ................................................................................................................................................. 2” (5 cm) dia NPT / 1-1/4” (4.4 cm) dia NPT
Protocol........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
SPECIFICATIONS
DIMENSIONS
Low Hose Dimensions (height x width x depth)......................................................................................60" x 30” x 20” (152.4 cm x 76.2 cm x 50.8 cm)
High Hose Dimensions (height x width x depth) .....................................................................................88” x 30” x 20” (223.5 cm x 76.2 cm x 50.8 cm)
ENVIRONMENTAL RE QUIREMENTS
Operang / Storage Temperature.................................................................................................................................... -40C to +65C / -40C to +85C
Operang Humidity (In Use).....................................................................................................................................................0 to 95% Non-Condensing
Storage Humidity (Not In Use).............................................................................................................................................30% to 70% Non-Condensing
POWER REQUIREME NTS
Suction dispenser 1HP motors are set at the factory for 120V. 2-HP motors can only be used at 240V and are not interchangeable. (Big Fueler
Models are 240V)
AC Power Input, Electronic ............................................................................................................................ Universal Input 85-270 Volts A.C. 50/60 Hz
DC Power Supply Outputs............................................................................................................................... +5VDC 100mA Max, +12 VDC 100mA Max
DC Power Supply Outputs............................................................................................................... +24 VDC 1.0 Amps Max., +5VDC Isolated 50mA Max
Nickel-Cadmium Battery Output ........................................................................................................................................ +10.8VDC, 40 Milliamp Hours
Voltage .............................................................................................................................................................................................120/240VAC 50/60Hz

2135113 Rev C 4/2/18
STEP 1 - DISPENSER IDENTIFICATION NUMBER (DIN)
Identifying the features of the unit prior to installation will provide an understanding of how to perform an accurate installation. Follow the steps
below to determine what type of 3000 Series Electronic Dispenser you are installing.
DIN numbers are used to identify what type of dispenser or pump is being used and options used. Determine the model number of the dispenser
from the serial label located on Side 1 of the dispenser. Use the charts below to determine the features of the dispenser to be installed. Note: The
letter X denotes options not identified.
EXAMPLE:
3 X X X S N R –X X X X 2
3000 SERIE S ELECTRONIC ST ANDARD SPEC 300
Position
Description
Options
Example
Field 1
Dispenser Series
3000 Series
3
Field 2
Computer
7 = Commercial Electronic
8 = Retail Electronics (1-Tier Pricing)
9 = Retail Electronics (2-Tier Pricing)
X
Field 3
Number of Products
1 or 2
X
Field 4
Number of Hose Outlets
1, 2, or 4
X
Field 5
Flow Rate
S = Standard 18gpm
S
Field 6
Hydraulic Details
N = None
N
Field 7
Hydraulics
R = Remote
S = Suction
P = Suction with Prepay Valve(s)
R
Field 12
Fueling Positions
1 = One Side
2 = Two Sides and 4 Hose Quads
4 = 4 Hose Active 4 Units
2
3000 SERIES ELECTRONIC BIG FUEL ER SPEC 300
Position
Description
Options
Example
Field 1
Dispenser Series
3000 Series
3
Field 2
Computer
7 = Commercial Electronic
8 = Retail Electronics (1-Tier Pricing)
9 = Retail Electronics (2-Tier Pricing)
X
Field 3
Number of Products
1 , 2, or 4
X
Field 4
Number of Hose Outlets
1 or 2 for Side Mount Nozzle Boots
1, 2, or 4 for Front Mount Nozzle Boots
X
Field 5
Flow Rate
B = Big Fueler
B
Field 6
Hydraulic Details
Remote Dispensers
M = Master
S = Satellite
C = Combo
D = Combo with Satellite In Use Light
L = Master with In Use Light
Suction Pumps
M = Master
L = Master with In Use Light
M
Field 7
Hydraulics
R = Remote (60 gpm)
S = Suction (40 gpm)
R
Field 12
Fueling Position
1 = 1 Side
2 = 2 Sides
4

3135113 Rev C 4/2/18
STEP 2 –DETERMINE SIDE 1 AND SIDE 2 OF THE UNIT
Before placing, the unit onto the island verify the proper orientation and product pipe location of the unit. A common error is placing the unit on
the island backwards resulting in a longer installation time.
Side 1 of the dispenser has the Battery located on the left hand side. The optional junction box is also located on Side 1 in the lower (hydraulics)
area.
STEP 3 –DETERMINE THE TYPE OF DISPENSER SUMP
Before placing a 3000 Series Electronic Dispenser onto an island, determine what type of dispenser sump is used and follow the original
manufacturer’s installation instructions. Review the Bennett 3000 Series Electronic Dispenser Footprint for your unit and get the measurements of
the existing or new dispenser sump to determine if any adjustments are needed prior to mounting the unit onto the island.
BENNETT RECOMMENDED DISPENSER SUMPS FOR THE 3000 SERIES ELECTRONIC DISPENSER
OPW
FRANKLIN FUELING
DS-1229
LM(M/D) 2313-T
DSF-1229
LM(M/D) 1811
DP1123
STEP 4 –DISPENSER BASE (PRODUCT PIPING)
Refer to the section below to determine the product piping required for your dispenser.
Step 1: Determine the type of supply line needed from the model number’s 7th position on the serial label.
R = Remote Dispensers will require a submerged pump and pressurized supply line for each product.
S = Suction Pumps will require a suction supply line for each product.
Step 2: Determine the number of product pipes required by finding the model number below.
Model No.
Product Supply Lines Required
3711 / 3811 / 3911
Use 1 product line plumbed to position 1
3712 / 3812 / 3912
Use 1 product line plumbed to position 1
3722 / 3822 / 3922
Use 1 product line plumbed to position 1 and 1 product line plumbed to position 2
3724 / 3824 / 3924
Use 1 product line plumbed to position 1 and 1 product line plumbed to position 2

4135113 Rev C 4/2/18
STANDARD MODELS
The following Inlets and Outlets sizes are used for Standard models.
CAUTION: Dispensers must be installed with
provisions for expansion relief, which will relieve at
pressures not to exceed 50 psi (345 mPA). Do not use
line check valve between dispenser and tank unless
provided with relief valve.
BIG FUELER MODELS
The following Inlets and Outlets sizes are used for Big Fueler models.
Pump Inside Dispenser Sump (Opening)
13“ x 30” (33 cm x 76 cm)
Master Inlets (Female)
2” (5.08 cm) NPT
Satellite Inlets (Female)
1-1/2” (3.8 cm ) NPT
Satellite Outlets (Female)
1-1/2” (3.8 cm ) NPT
STEP 5 –FIND FOOTPRINT
Use the chart below to determine what footprint to use for your model number. Note: The letter X denotes options not identified.
3000 SERIE S ELECTRONIC STANDARD
Model Number
Part #
Drawing #
Description
3XXXSNR
135103
P5300
3700, 3800, 3900 Models | High Hose and Low Hose | Standard Flow Rates | Remote
3XXXSNS
135104
P5301
3700, 3800, 3900 Models | High Hose and Low Hose | Standard Flow Rates | Suction
3XXXSNR-XXXX2
3XXXSNR-XXXXA
135105
P5302
3700, 3800, 3900 Models | High Hose | Standard Flow Rates | Remote | Quad or Active 4
3XXXSNS-XXXX2
135106
P5303
3700, 3800, 3900 Models | High Hose | Standard Flow Rates| Suction | Quad
3000 SERIE S ELECTRONIC BIG FUELER
Model Number
Part #
Drawing #
Description
3XXXBMR /
3XXXBCR
135107
P5304
3700, 3800, 3900 Models | Low Hose | Remote | Master / Combo | High Flow Big Fueler
3XXXBSR
135108
P5305
3700, 3800, 3900 Models | Low Hose | Remote | Satellite | High Flow Big Fueler
3XXXBMS
135109
P5306
3700, 3800, 3900 Models | High Hose and Low Hose | Suction | High Flow Big Fueler
3XXXBMR
135110
P5307
3700, 3800, 3900 Models | High Hose | Master | Remote | High Flow Big Fueler
3XXXBSR
135111
P5308
3700, 3800, 3900 Models | High Hose | Satellite | Remote| High Flow Big Fueler
3XXXBCR
135112
P5309
3700, 3800, 3900 Models | High Hose | Combo | Remote | High Flow Big Fueler
STEP 6 –ANCHORING THE DISPENSER TO THE ISLAND
The dispenser must be bolted firmly to the concrete island. The dispenser base is provided with anchor bolt holes refer to the footprint drawing for
dimensions. Anchor bolts embedded in the concrete island must be no less than ½” (1.3 cm) diameter. The threaded ends of the anchor bolts
should project 1-1/2” (3.8 cm) above the concrete.
On the Low Hose dispenser, 2 anchor bolts required minimum.
On the High Hose dispenser, 4 anchor bolts required minimum in the outer 4 mounting holes.
Refer to the Footprint Drawing used for your dispenser model.
When anchoring the dispenser, always level the dispenser with metal shims before bolting to the island. Place the metal shims at the location of
the anchor bolts so the dispenser frame is not distorted when the anchor bolts are tightened down. Improper shimming that result in misaligned
frames is NOT covered under the Bennett Limited Warranty!
STEP 7 –PREPARING FIELD WIRING
The dispenser’s field wiring connections are in the upper electronics head (electrical enclosure) of the dispenser or in the lower area of the
dispenser if the unit was ordered with the optional explosion proof junction box. Pull 72” (182.9 cm) extra wire to reach the top of the dispenser.
Note: All field wiring must be stranded copper, oil and gas resistant (THHN) color coded, with a 600-volt insulation rating. See wiring diagrams for
proper wire sizes. DO NOT use wire nuts. The ends of the wires should be clean and free from oxidation
1. Using the door keys shipped with the dispenser, (on side 1) unlock the two locks on the lower door and/or upper door panel of the
electronics enclosure, and open the door.
2. Pull the dispenser wires through the underground conduit and through the primary or optional secondary conduit locations located on
the vapor deck and terminate wires according to the wiring diagrams provided in the upper electronic enclosure.
3. If there is an optional junction box, follow the wiring diagrams provided in the upper electronics enclosure and wire to the terminal strip
and flying leads in the junction box.
4. Make sure that the copper ends of the wires are clean and free of oxidation.
Pump Inside Dispenser Sump (Opening)
13“x 30”(33 cm x 76 cm)
Product Inlets (Female)
1-1/2”(3.8 cm) NPT
Satellite Outlets (Female)
1” (2.54 cm) NPT
Hose Outlets
1” (2.54 cm) NPT

5135113 Rev C 4/2/18
STEP 8 - FIELD WIRING
Follow the sections below for proper equipment grounding, dispenser AC power, and console communication. The 3k dispenser can be ordered as
a one or two hose unit. Note: 1, 2, or 4 hose units have one CPU board an Active 4 unit will have two CPU boards. The CPU board is where the field
wires will connect if the optional junction box is not ordered.
PROPER EQUIPMENT GROUNDING
Grounding provides a path of least resistance for electric current to reduce the risk of electric shock. Grounding is also required to protect the
dispenser’s computer from external electrical noise generating devices. The ground wire connection must provide 1 ohm (or less) resistance to
earth ground.
1. Connect a 12-gauge (minimum), green or green/yellow stranded wire to the grounding terminal on the electronics enclosure deck. Only one
ground wire is required per dispenser.
2. Pull a continuous (one-piece) green or green/yellow, 12 gauge stranded THHN ground wire through the junction box and 3/4” (1.9 cm) conduit
and secure at ground lug near the terminal strip in the dispenser’s Junction Box. Terminate the other end at the main panel breaker box
ground bar. Do not terminate at the neutral bar of a sub-panel or rely on metal conduit for this ground connection. Each dispenser’s
grounding post must be within 1-ohm resistance to earth ground potential. You must verify to within 1 ohm of the ground rod. Do not use
wire nuts on ground circuits, use only compression type connectors. This is required to initiate Bennett’s Limited Warranty.
DISPENSER AC POWER
Each dispenser uses one 120V, 50/60 Hz, or 240V, 50/60 Hz circuit for dispenser power. Make sure the power source has the correct frequency and
voltage. Connect the electrical circuit to the terminal strip on the CPU board. Only one dispenser electronics Hot and Neutral needs to be pulled per
dispenser.
WARNING: ALL DISPENSER AC POWER CIRCUITS (FOR REMOTES ONLY) MUST BE ON THE SAME PHASE OR DAMAGE WILL OCCUR TO
THE DISPENSER 719 CPU OR THE SUB-PUMP RELAY BOX.
Qty
Description
Connect To
Connector
OR
Connect To
Connector
1
Green or Green/Yellow #12 Wire - Ground
Chassis
Ground Lug
Junction Box
Ground Lug
1
White #14 Wire - 120V Neutral Electronics Power
OR
Red #14 Wire - 240V L2 Electronics Power
719 CPU
Terminal 2, TS2
Junction Box
Terminal 1
1
Black #14 Wire –L1 Electronics Power
719 CPU
Terminal 3, TS2
Junction Box
Terminal 2
1. Connect the White (Neutral) 14ga. wire in 120V circuits or the Red 14ga. wire in 240V circuits to terminal 2 of TS2 on the CPU board. The CPU
board is located on the upper electronics deck.
2. Connect the Black (Hot) 14ga. wire to terminal 3 of TS2 on the CPU board.
3. Electronic power must be connected to a dedicated 15-amp neutral breaking circuit breaker. Electronic power for all dispensers at an
installation must be wired to the same AC line phase or damage from cross phasing will result in the remote sub-pump relay control circuits.
CON SO LE COMM UN IC ATIO N
A specific Personality Module is needed for the Current Loop Communication, Generic Current Loop Communication, RS-485 Communication, and
Pulse Output for Fleet Management. The dispenser MUST have the correct module for the dispenser to communicate properly. Refer to the
sections below for detailed instructions.
PERSONALITY MODULES
PART #
Generic Current Loop and Bennett Current Loop
121982
RS-485
121992
Pulse Output Board
131480
BENNETT C URRENT LOOP FUEL COMMUNICATION (121982)
To be used with Bennett 515 Box, TMX, Comdata, FIS-CAL, VeriFone Commander, Ruby, and Sapphire remote consoles. Bennett Current Loop uses
a 4-wire protocol.
Use the table below to determine how many wires your communication console requires and the connection points for this type of
communication. Note: Connections will vary depending on the dispenser model and options.
1-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES (REQUIRED)
Qty
Description
To Board
To Connector
1
Orange #18 Wire - Bennett Current Loop Communication (+positive)
Current Loop Personality Module
TS1, Terminal 1
1
Yellow #18 Wire - Bennett Current Loop Communication (-negative)
Current Loop Personality Module
TS1, Terminal 2

6135113 Rev C 4/2/18
2-SIDED DISPENSER COMMUNICATION = 4 FIELD WIRES (REQUIRED)
Qty
Description
To Board
To Connector
1
Orange #18 Wire - Bennett Current Loop Communication (+ positive)
Current Loop Personality Module
TS1, Terminal 1
1
Yellow #18 Wire - Bennett Current Loop Communication (- negative)
Current Loop Personality Module
TS1, Terminal 2
1
Orange #18 Wire - Bennett Current Loop Communication (+ positive)
Current Loop Personality Module
TS2, Terminal 1
1
Yellow #18 Wire - Bennett Current Loop Communication (- negative)
Current Loop Personality Module
TS2, Terminal 2
GENERIC CURRENT LOOP F U EL COMMU NICATION (121982)
To be used with Gilbarco Passport, VeriFone Commander, Wayne Fusion, and Wayne Nucleus remote consoles. Generic Current Loop uses a 2-wire
protocol. Note: Refer to the wiring diagram included in the dispenser for wire, shunts, and field jumper wire connections.
Use the tables below to determine how many wires your communication console requires for this type of communication. Note: Connections will
vary depending on the dispenser model and options.
1-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES AND 1 SHUNT (REQUIRED)
Qty
Description
To Board
To Connector
1
Orange #18 Wire –Generic Current Loop Communication (+ positive)
Current Loop Personality Module
TS1, Terminal 1
1
Yellow #18 Wire –Generic Current Loop Communication (- negative)
Current Loop Personality Module
TS1, Terminal 2
1
Shunt
Current Loop Personality Module
Top 2 Pins at JP1
2-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES, 1 FIELD JUMPER, AND 2 SHUNTS (REQUIRED)
Qty
Description
To Board
To Connector
1
Orange #18 Wire –Generic Current Loop Communication (+ positive)
Current Loop Personality Module
TS1, Terminal 1
1
Field Jumper Wire
Current Loop Personality Module
TS1, Terminal 2 to TS2,
Terminal 1
1
Yellow #18 Wire - Generic Current Loop Communication (- negative)
Current Loop Personality Module
TS2, Terminal 2
2
Shunt (All POS systems except Excentus)
Current Loop Personality Module
Top 2 Pins at JP1 and JP2
2
Shunt (Use only if an Excentus POS system is used)
Current Loop Personality Module
Bottom 2 pins at JP1 and
JP2
RS485 RETAIL & RS485 FLEET FUEL COMMU NICATION (121992)
To be used with Allied NeXGen remote consoles for retail communication or a fleet management system for commercial use. The RS485 uses a 2-
wire protocol. RS485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication
circuit. Bennett highly recommends the use of twisted wires. Note: Belden shielded cable is accepted but the “drain” must not be terminated.
RS485 RETAIL 1-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES
Qty
Description
To Board
To Connector
1
Orange #18 Wire - RS485 Communication (+ positive)
RS485 Personality Module
TS1, Terminal 1
1
Brown #18 Wire - RS485 Communication (- negative)
RS485 Personality Module
TS1, Terminal 3
RS485 FLEET 1-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES
Qty
Description
To Board
To Connector
1
Orange #18 Wire - RS485 Communication (+ positive)
RS485 Personality Module
TS2, Terminal 1
1
Brown #18 Wire - RS485 Communication (- negative)
RS485 Personality Module
TS2, Terminal 3
CARD READER COMMUNIC ATION (OPTIONAL)
Bennett Dispensers can interface with many POS terminals as well as site controllers. Refer to the sections below to determine what type of
communication is used and what fueling controller is needed for communication.
Field installed communication wires located inside the electrical enclosure of the unit cannot be loose and must be tightly held in place by
fasteners. RS485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication
circuit. Due to the risk of noise causing possible problems with communication, Bennett highly recommends the use of twisted wires. Note: Belden
shielded cable is accepted but the “drain” must not be terminated.
Qty
Description
To Board
To Connector
1
Violet #18 Wire - RS485 Communication (+ positive)
Bennett SPM/SSP Payment System
RS485 Data (+ positive)
1
Yellow #18 Wire - RS485 Communication (- negative)
Bennett SPM/SSP Payment System
RS485 Data (- negative)
CARD READER COMMUNICATION
RS485
Ethernet 2-Wire –*COMING SOON*
CAT5e –*COMING SOON*

7135113 Rev C 4/2/18
PUMP MOTOR POWER
The Submerged Pump Relay Control Signals are rated at 30 watts, 120VAC, or 240VAC maximum. This signal must be wired to an external
Submerged Pump Relay (with all coil control wires for this relay on the same AC phase) for controlling the submerged pump motors. Use Red Jacket
or FE Petrol Control Box or equivalent.
REMOTE DIS PE N SERS PUMP MOTOR POWER (13504 7)
A remote relay control wire will be required for each plumbed product. If there is only one product, only one submerged pump control wire is
needed. If there is a second product, a second submerged pump control wire will be needed. Note: Jumpers are factory supplied and installed.
Description
Qty
Blue #14 Wire - Product “A” Hose Position
1
Brown #14 Wire - Product “B” Hose Position
1
Jumper Wire (Factory Supplied & Installed)
2
1. Connect the Blue 14ga. wire to the 719 CPU Board at TS2 Terminal 2 or to the optional Junction Box at Terminal 3 as indicated in the diagram.
Connect the other end to the Submerged Pump Control Relay Box for Product A.
2. Connect the Brown 14ga. wire to the 719 CPU Board at TS2 Terminal 3 or to the optional Junction Box at Terminal 4 as indicated in the
diagram. Connect the other end to the Submerged Pump Control Relay Box for Product B.
3. Place 1 blue jumper between P1 to P3 on the 719 CPU and 1 brown jumper between P2 to P4 on the 719 CPU.
SUCTION PUMP MOTO R RELAY
A separate circuit and circuit breaker will be required for each pumping unit motor. Place the pumping unit motor power circuit breakers on the
opposite phase from the dispenser’s electronic power or on 240VAC. This will keep the dispenser’s electronic power free from electronic noise. The
dispenser may have one motor (single product) or two motors (dual product). Each motor requires two or three field wires.
3-PHASE (380VAC) MOTOR A RELAY CONNECTION –PRODUCT A (135049)
Use a 15 AMP 3-phase circuit breaker (CB#2), which is supplied by the customer. Note: No more than 2 pumps per breaker.
Qty
Description
From
To
To Connector
1
Brown #14 –Product “A” Motor Control
Circuit Breaker #2 –L1
Motor A Relay
TS2, L1
1
Orange #14 –Product “A” Motor Control
Circuit Breaker #2 –L2
Motor A Relay
TS2, L2
1
Yellow #14 –Product “A” Motor Control
Circuit Breaker #2 –L3
Motor A Relay
TS2, L3
3-PHASE (380VAC) MOTOR B RELAY CONNECTION –PRODUCT B (135049)
Use a 15 AMP 3 phase circuit breaker (CB#2), which is supplied by the customer. Note: No more than 2 pumps per breaker.
Qty
Description
From
To
To Connector
1
Brown #14 –Product “B” Motor Control
Circuit Breaker #2 –L1
Motor B Relay
TS2, L1
1
Orange #14 –Product “B” Motor Control
Circuit Breaker #2 –L2
Motor B Relay
TS2, L2
1
Yellow #14 –Product “B” Motor Control
Circuit Breaker #2 –L3
Motor B Relay
TS2, L3
STANDARD SINGLE PHASE (120/240VAC) MOTOR A RELAY CONNECTION –PRODUCT A (135050)
Use a 15 AMP neutral breaking circuit breaker (CB#2), which is supplied by the customer. Note: No more than 2 pumps per breaker.
Qty
Description
From
To
To Connector
1
Blue #14 –Product “A” Motor Control
Circuit Breaker #2 –L1
719 CPU
TS2, Terminal 1
1
White #14 –Product “A” Motor Control
Circuit Breaker #2 –Neutral
Motor A
N/A
STANDARD SINGLE-PHASE (120/240VAC) MOTOR B RELAY CONNECTION –PRODUCT B (135050)
Use a 15 AMP neutral breaking circuit breaker (CB#3), which is supplied by the customer. Note: No more than 2 pumps per breaker.
Qty
Description
From
To
To Connector
1
Red #14 –Product “B” Motor Control
Circuit Breaker #3 –L2
719 CPU
TS2, Terminal 3
1
White #14 –Product “B” Motor Control
Circuit Breaker #3 –Neutral
Motor B
N/A
BIG FUELER SINGLE PHASE (240VAC) MOTOR A RELAY CONNECTION –PRODUCT A (135085)
Qty
Description
From
To
To Connector
1
Blue #14 –Product “A” Motor Control
Circuit Breaker #2 –L1
Motor A Relay
TS2, L1
1
White #14 –Product “A” Motor Control
Circuit Breaker #2 –L2
Motor A Relay
TS2, L2
BIG FUELER SINGLE-PHASE (240VAC) MOTOR B RELAY CONNECTION –PRODUCT B (135085)
Qty
Description
From
To
To Connector
1
Red #14 –Product “B” Motor Control
Circuit Breaker #2 –L1
Motor B Relay
TS2, L1
1
White #14 –Product “B” Motor Control
Circuit Breaker #2 –L2
Motor B Relay
TS2, L2

8135113 Rev C 4/2/18
INTERCOM SYSTEM S (OPTIONAL)
Intercom wiring must be in a separate conduit from the dispenser conduit. DO NOT install intercom wiring in the same conduit as the dispenser
wiring or else the Bennett Warranty will be voided and improper system operation will result. If the dispenser is ordered with an intercom (speaker
and call button), the Installer must pull wires for it.
Qty
Description
2
#18 Wire - Speaker Wires
2
#18 Wire - Call Button (optional)
MECHANIC AL PULSE OUT PUT 13148 0 (OPTIONAL)
The field wiring will be connected between a Bennett Pulse Output Board and the third party interface system. This board is mounted on the 719
CPU inside the electronics enclosure. One Pulse Output Board can handle up to two hoses (products). Note: Active 4 units can use two Pulse
Output Boards. Follow the recommended color-coding for field wires found on the Pulse Output Wiring Diagram (Part # 135046).
Qty
Description
2
#18 Wire - Pulse Output Wires per CPU/Control Board (+) & (-)
2
#18 Wire - Pulse Output Wires per CPU/Control Board for Tank Gauge Interface (+) & (-)
2
#18 Wire - Handle Circuit Wires per CPU / Control Board (+) & (-)
1
#18 Wire - Authorization Wires per CPU / Control Board (+) & (-)
Used with Electronic Dispenser Models 3X11, 3X12, and 3X22 where X is 7, 8, or 9.
The pulse output board connects to the 719 CPU on connector J7. It supports up to two fueling positions on the single RS485 connection. The pulse
output board interfaces with the fleet system using three signals. Refer to the programming section earlier in this manual to configure Pulse Type,
Pulse Period, and Pulse Resolution.
1. Pulse Output –The pulse output allows the 3000 Series Mechanical interface to send pulse information to the Console and the Tank
Gauge. The system can be programmed to output pulse ratio from 1:1. 10:1. 100:1, and 1000:1. The fleet system and tank gauge
connected to the dispenser must provide 5 –12 volts DC for the pulse output channel. Refer to the Programming Section to for pulse
output configuration.
2. Handle Switch Signal –The handle switch is a 120-240-volt signal can be used to signal the console that the pump is “IN USE”. Some fleet
systems require this signal and some do not.
3. Authorization Signal –A fleet system can send authorization to a fueling point via a 120/240-volt signal that allows the fueling point to
reset at the beginning of the sale. Without this signal, the dispenser will not reset when in the “Mechanical” mode.
Use the tables on the following pages to determine how many wires your communication console requires for this type of communication. Note:
Wiring may connect directly to the Pulse Output Personality Module or to the optional Junction Box. Terminal locations are different, please verify
before wiring or the dispenser will not work properly if wired incorrectly. Refer to the wiring diagrams for detailed wiring information.
1 PRODUCT CONNECTION 8 FIELD WIRE S REQUIRED (135046)
DIRECT PULSE OUTPUT BOARD WIRING
Wiring is to be connected directly to the Pulse Output Board.
OPTIONAL JUNCTION BOX WIRING
Wiring is to be connected to the terminal strip inside the optional junction box.
Qty
Description
Size
Wire Color
To Board
To Terminal
1
(Controller) Pulse Out (+positive)
#18
Red
Pulse Output Board
1
1
(Controller) Pulse Out (- negative)
#18
Blue
Pulse Output Board
2
1
(Tank Gauge) Pulse Out (+ positive)
#18
Brown
Pulse Output Board
3
1
(Tank Gauge) Pulse Out (- negative)
#18
Pink
Pulse Output Board
4
1
(Source) In-Use Product 1
#18
Orange
Pulse Output Board
9
1
(Signal) In-Use Product 1
#18
Yellow
Pulse Output Board
10
1
Authorize Signal Product 1
#18
Black
Pulse Output Board
13
1
Authorize Neutral Product 1 Note: The Authorization’s Neutral for
Product 1 is jumpered to Product 2’s jumper.
#18
White
Pulse Output Board
14
Qty
Description
Size
Wire Color
To Board
To Terminal
1
(Controller) Pulse Out (+positive)
#18
Red
Junction Box
5
1
(Controller) Pulse Out (- negative)
#18
Blue
Junction Box
6
1
(Tank Gauge) Pulse Out (+ positive)
#18
Brown
Junction Box
7
1
(Tank Gauge) Pulse Out (- negative)
#18
Pink
Junction Box
8
1
(Source) In-Use Product 1
#18
Orange
Junction Box
13
1
(Signal) In-Use Product 1
#18
Yellow
Junction Box
14
1
Authorize Signal Product 1
#18
Black
Junction Box
17
1
Authorize Neutral Product 1
#18
White
Junction Box
19

9135113 Rev C 4/2/18
2 PRODUCT CONNECTION (135046)
16 Field Wires Required
DIRECT PULSE OUTPUT BOARD WIRING
Wiring is to be connected directly to the Pulse Output Board.
OPTIONAL JUNCTION BOX WIRING
Wiring is to be connected to the terminal strip inside the optional junction box.
2ND OPT IONAL CONTROLLER
A second optional controller can be used on the RS485 channel. This is used for a Fleet System that uses RS485 for communication and needs the
pulse output signal for a Tank Gauge. Note: Field wiring for the second optional controller can be wired directly to the Pulse Output Board or
through the optional Junction Box. Use the tables below to determine how many wires your optional controller requires for this type of
communication.
The second optional controller connects to the Pulse Output Board Personality Module.
RS485 uses a 2-wire protocol.
PULSE OUTPUT BOARD CONNECTION - 2 FIELD WIRES (REQUIRED)
OPTIONAL JUNCTION BOX CONNECTION - 2 FIELD WIRES (REQUIRED)
Qty
Description
Size
Wire Color
To Board
To Terminal
1
(Controller) Pulse Out (+) Product 1
#18
Red
Pulse Output Board
1
1
(Controller) Pulse Out (-) Product 1
#18
Blue
Pulse Output Board
2
1
(Tank Gauge) Pulse Out (+) Product 1
#18
Brown
Pulse Output Board
3
1
(Tank Gauge) Pulse Out (-) Product 1
#18
Pink
Pulse Output Board
4
1
(Controller) Pulse Out (+) Product 2
#18
Red
Pulse Output Board
5
1
(Controller) Pulse Out (-) Product 2
#18
Blue
Pulse Output Board
6
1
(Tank Gauge) Pulse Out (+) Product 2
#18
Brown
Pulse Output Board
7
1
(Tank Gauge) Pulse Out (-) Product 2
#18
Pink
Pulse Output Board
8
1
(Source) In-Use Product 1
#18
Orange
Pulse Output Board
9
1
(Signal) In-Use Product 1
#18
Yellow
Pulse Output Board
10
1
(Source) In-Use Product 2
#18
Black
Pulse Output Board
11
1
(Signal) In-Use Product 2
#18
White
Pulse Output Board
12
1
Authorize Signal Product 1
#18
Black
Pulse Output Board
13
1
Authorize Neutral Product 1
#18
White
Pulse Output Board
14
1
Authorize Signal Product 2
#18
Gray
Pulse Output Board
15
1
Authorize Neutral Product 2
#18
White
Pulse Output Board
16
Qty
Description
Size
Wire Color
To Board
To Terminal
1
(Controller) Pulse Out (+) Product 1
#18
Red
Junction Box
5
1
(Controller) Pulse Out (-) Product 1
#18
Blue
Junction Box
6
1
(Tank Gauge) Pulse Out (+) Product 1
#18
Brown
Junction Box
7
1
(Tank Gauge) Pulse Out (-) Product 1
#18
Pink
Junction Box
8
1
(Controller) Pulse Out (+) Product 2
#18
Red
Junction Box
9
1
(Controller) Pulse Out (-) Product 2
#18
Blue
Junction Box
10
1
(Tank Gauge) Pulse Out (+) Product 2
#18
Brown
Junction Box
11
1
(Tank Gauge) Pulse Out (-) Product 2
#18
Pink
Junction Box
12
1
(Source) In-Use Product 1
#18
Orange
Junction Box
13
1
(Signal) In-Use Product 1
#18
Yellow
Junction Box
14
1
(Source) In-Use Product 2
#18
Black
Junction Box
15
1
(Signal) In-Use Product 2
#18
White
Junction Box
16
1
Authorize Signal Product 1
#18
Black
Junction Box
17
1
Authorize Signal Product 2
#18
Gray
Junction Box
18
1
Authorize Neutral Product 2
#18
White
Junction Box
19
Qty
Description
Size
Wire Color
To Board
To Connection
1
RS485 (+ positive)
#18
Orange
Pulse Output Board
TS4, Terminal 17
1
RS485 (- negative)
#18
Brown
Pulse Output Board
TS4, Terminal 19
Qty
Description
Size
Wire Color
To Board
To Connection
1
RS485 (+ positive)
#18
Orange
Junction Box
Terminal 20
1
RS485 (- negative)
#18
Brown
Junction Box
Terminal 21

10 135113 Rev C 4/2/18
STEP 9 - PROGRAMMING AND DIAGNOSTIC MODES
Programming the 3000 series dispenser can be done using the Local Preset option or the Manager’s Keypad.
L OC AL P RE SE T PROG RAM M IN G
The Local Preset option can be ordered with any 3000 Series electronic dispenser. The attendant can select volume or currency and preset the
amount of fuel for the customer. Note: The Mode, Enter, +/- (plus minus) buttons are not shown on the overlay, but you will be able to feel them.
HID DE N PR OGR AM MI NG B U TTO NS
The Mode button is located to the right of the 0key and below the 9key.
The Enter button is located to the right of the Mode.
The +/-(plus minus) button is located to the right of the 9key.
HOW TO PROGRAM THE DISPENSER USING THE LOCAL PRESET KEYPAD
1. Make sure the handle for the hose position you want to program is hung up in the Nozzle Boot. If the handle is lifted, the hose position
cannot go into Manager Mode.
2. Press the +/- (plus minus) button and the Enter keys simultaneously and hold until the display shows “Enter Side 1”.
3. Press 1to program Side 1 or Press 2to program Side 2 (if applicable) and press Enter. Once the Enter button is pressed, the display will show
“Code 00”.
4. The +/- (plus minus) button can be used to toggle through manager mode selections.
5. Once you are in the Manager Mode, you can program the dispenser as normal. To exit the Manager Mode, press and hold the Cancel and
Enter buttons together until the display returns to the normal sales display.
MANAGER’S KEYPAD PRO GR AMMING
The Manager’s Keypad can be used to program the 3000 series dispenser. Prior to programming, the keypad must be plugged into the 719 CPU,
connector J11.
MANAGER’S KEYPAD OVE RVIEW
Use the provided multi-colored wire harness to connect the manager’s keypad to the 719 CPU.
0 - 9 Buttons –Used to enter a numeric value.
Up and Down Arrows –Used to cycle through selections within a mode.
+/-(Plus Minus) Button –Used to cycle through selections within a mode.
Cancel –Used to exit a mode or selection.
Enter –Used to execute a command or to cycle through a selection within a mode.
Mode –Used to enter a managers mode.
HOW TO PROGRAM THE DISPENSER USING THE MAN A G ER’S KEYPAD
1. Connect the Manager’s Keypad to connector J11 for programming.
2. Press the Enter and +/-button simultaneously. After a few seconds, press the Enter button. The display will show “Enter Side 1”.
3. Press 1to program Side 1 or Press 2to program Side 2 (if applicable) and press Enter. Once the Enter button is pressed the display will show
“Code 00”.
4. Once you are in the Manager’s Mode, you can program the dispenser as normal or run diagnostics.
5. To exit a Manager’s Mode press the Cancel button until the display returns to the normal sales display.
MODE
ENTER
+/-

11 135113 Rev C 4/2/18
SU GGESTED SETUP SEQUENCE
Make sure the initial setup menu codes are programmed before testing any dispenser operations. Failure to do so may lead to difficulty getting the
dispenser to operate properly. See Initial Setup Sequence below.
INITIAL SETUP
Menu Code
Initial Setup
3
Managers Access Code
7
Pump Type
4
Pricing –For each hose and 1 or 2-tier pricing
21
Communication Type (Current Loop, Stand Alone, RS485, Generic Current Loop, Fleet RS485)
22
Dispenser Address (Only used for Generic Current Loop & RS485)
27
Meter (Electronic) Calibration
REMAINING DISPEN SER SETUP
DEFAULT SETTINGS
The software program for each new dispenser shipped from the factory is pre-programmed with the default settings in some of the Menu Codes.
Some menu codes must be changed immediately to make the dispenser operational. Refer to the Initial Setup table. The default settings are noted
below:
Menu Code
Description
Default Settings
3
Managers Access
2218
4
Prices
0000
7
Pump Type
Sides = 2, Grades = 1, Hoses = 1, Tier = 1
8
Decimal Location
0 = U.S.A.
9
No Flow Time Out
--- = Infinite Time
10
Slow Flow Amount
0.100 Volume Unit
11
Volume Allocation
0999 Volume Units
12
Submerged Pump, Last Sale, Idle, and Handle State Timer
Pre-Charge = 2 seconds, Last Sale = 30, Idle = 15, Handle State = 0
14
Price Display
0 = Flashing, 0 = Dash, Flip = 0
15
Fleet Option
0 = No Fleet Interface
16
Battery Timeout
30 Seconds
17
Local Preset
0 = No Preset
18
Motor Delay
0 = No Delay
20
Masked Volume
.010 gallons or .10 liters
21
Communication Type
0 = Console Mode
22
Dispenser Address
0 = Only one dispenser on the communications loop
24
Solenoid Valve Type
2 = Proportional Valve
27
Meter Calibration
0.00
28
Rounding or Truncating Sale Amount
1 = Rounding the Sale Amount
31
Total Access
1 = Access allowed without manager password
37
ATC Measurement
0 = Long
50
Pulse Output
0 = Disabled
Continued on next page …
Menu Code
Remaining Dispenser Setup
5
Meter Value –Amount for each meter
6
Programming Selections Viewer
8
Decimal Location –For other than U.S. Standard
9
No Flow Time Out ( International Purposes Only)
10
Slow Flow Amount –Control for Prepay Sales
11
Volume Allocation for a sale at a pump ( International Purposes Only)
12
Pre-Charge, Idle, Last Sale, and Handle State Timer
14
Price Display –Control Operation
15
Fleet System –Interface Compatibility
16
Battery Timeout
17
Local Preset - Operation
18
Motor Delay –Suction Pumps
20
Masked Volume
22
Dispenser Address
24
Solenoid Valve Type
28
Rounding or Truncating the Sale Amount ( International Purposes Only)
30
Real Time Clock (YY/MM/DD/HH:MM)
31
Total Access
37
ATC –Petroleum Commodity Group
50
Pulse Output –Pulse Unit, Pulse Ratio, and Pulse Speed (PPS)
60
End Condition Prepay Sale
70
Marina Pulser Enable Delay
96
Proportional Valve (Start of Sale or End of Prepay / Preset Sale
99
Unit of Measure - (International Purposes Only)

12 135113 Rev C 4/2/18
Menu Code
Description
Default
60
End Condition Prepay Sale
0 = Cash Drawer
70
Marina Pulser Enable Delay
0 Seconds
96
Proportional Valve
Start of Sale = 35 percent, End of Prepay Sale = 35 percent
99
Unit of Measure / Dispenser Model
1 = Gallons, 1 –Decimal position 3 places
STEP 10 - DISPENSER START-UP AND CHECKLIST
DANGER: FIRE, EXPLOSION, INJURY OR DEATH WILL OCCUR IF FUEL VAPORS ARE PRESENT. MAKE SURE THERE ARE NO VAPORS
PRESENT BEFORE STARTING THIS PROCEDURE.
CAUTION: TO PREVENT DAMAGE TO THE DISPENSER, FOLLOW THE PROPER START-UP PROCEDURES.
Before applying AC power to the dispenser, follow this procedure:
1. Unlock and open the upper and lower dispenser doors.
2. Check to make sure:
The boards and other components have not come loose from shipping and LCD display boards are not cracked or damaged.
The cables are properly connected to the boards. There are no torn cables or stranded harnesses.
Pulser and pump handle harnesses are connected properly to the CPU board.
3. Make sure the shut off valves are closed.
4. Turn off all submerged pump circuit breakers and all other circuit breakers to the dispenser.
Make sure the 12-gauge green or green/yellow ground wire is properly connected and measures 1 ohm (or less) resistance to
earth ground. This measurement should be taken between neutral and ground at the dispenser. When taking this
measurement, make sure the ground and the neutral are disconnected at the dispenser. This ensures that the resistance read is
not across the electronics on the circuit board. If the resistance reading is more than 1 ohm, the dispenser electronics may not
operate properly and will void the Bennett Limited Warranty.
5. Turn on 120 or 240 volts ac dispenser power to the unit.
6. Use a voltmeter to verify 120 or 240 Volts AC only at Terminal 3 on TS1 of the 719 CPU board. Terminal 2 of TS1 on the CPU Board is Neutral.
This AC circuit provides power to the electronic boards.
7. Make sure displays are normal and not distorted.
8. Program the dispenser for Stand Alone operation in Menu Code 21.
9. Turn the dispenser power back on.
WARNING: MAKE SURE ALL DISPENSER POWER CIRCUITS FOR REMOTES ONLY ARE ON THE SAME PHASE/LEG OF THE BREAKER
PANEL OR DAMAGE WILL RESULT.
CHECK THE PUMP MOTOR CIRCUIT!
REMOTE DISPE N SERS
WARNING: TO PREVENT INJURY, MAKE SURE IMPACT VALVES AND SUBMERGED PUMP BREAKERS ARE OFF.
CAUTION: MAKE SURE THAT THE JUMPER BETWEEN J1-J3 (FOR PRODUCT A) AND THE JUMPER BETWEEN J2-J4 (FOR PRODUCT B)
ON THE CPU BOARD ARE PRESENT!
1. Lift Product A's lever. The dispenser's display will reset. Use a voltmeter to verify 120VAC on Terminal 2 of TS2 on the CPU Board and use
Terminal 2 of TS1 on the neutral.
2. Lower Product A's lever.
3. Repeat this process for the remaining levers. Product B can be measured on Terminal 4 of TS2 on the CPU Board.
4. To ensure that all dispensers are on the same phase, lift the lever for the same product on all dispensers at the same time. If any of the
dispensers are on a separate phase then the F6 Fuse (on the CPU Board) will blow. If this happens, resolve the issue by getting all dispensers
on the same phase and replace the fuse with another fuse that has the same ratings (1 Amp, Fast Acting 5mm x 20mm).
SUCTION PUMP
WARNING: IF THE LOWER DOOR ON THE PULLEY SIDE OF THE UNIT IS OFF, REPLACE THE DOOR, AND LOCK IT TO PREVENT INJURY.
CAUTION: MAKE SURE THAT THE JUMPER BETWEEN J1-J3 (FOR PRODUCT A) AND THE JUMPER BETWEEN J2-J4 (FOR PRODUCT B)
ON THE CPU BOARD ARE PRESENT!
MAKE SURE THAT THE SWITCH ON THE PUMP MOTOR IS SWITCHED ACCORDING TO THE VOLTAGE USED TO OPERATE IT.
LOW = 120VAC OR HIGH = 240VAC!
The suction pump's motor for Product A has two wires coming into the electrical enclosure.

13 135113 Rev C 4/2/18
One motor wire connects to TS2, terminal 2 of the CPU Board (factory connected) and the other wire is left detached for the installer to
connect the pump motor's neutral, which comes directly from the Circuit Breaker or Phase 2 if using 240 volts to run the Product A
motor.
The Hot wire for the suction pump's motor comes directly from the Circuit Breaker for Product A and connects to TS2, terminal 1 of the
CPU Board.
If this is a two product pump, then the wire from the Product B motor goes to TS2, terminal 4 of the CPU Board (factory connected) and
the other wire is left detached for the installer to connect the pump motor's neutral, which comes directly from the Circuit Breaker or
Phase 2 if using 240 volts to run the Product B motor.
The Hot wire for the suction pump's motor comes directly from the Circuit Breaker for Product B and connects to TS2, terminal 3 of the
CPU Board.
1. Turn on the Product A's pump motor's Circuit Breaker. With the lever lowered, use a voltmeter to verify that 120vac is on TS2, terminal 1 of
the CPU Board. If the pump's motor is switched to high (240VAC) then verify that 120VAC is on the wire that the installer connected directly
from the circuit breaker to the pump motor's wire.
2. Turn off the Product A's pump motor's Circuit Breaker.
3. Repeat this test for Product B using TS2, terminal 3 of the CPU Board for 120vac. If the pump's motor is switched to high (240vac) then verify
that 120VAC is on the wire that the installer connected directly from the circuit breaker to the pump motor's wire.
STEP 11A - PURGING PRODUCT LINES FOR REMOTE DISPENSERS
The remote dispenser product lines must be purged of all air that may be trapped in the lines. All electrical connections must be made and verified
at this time.
CAUTION: DO NOT USE THE DISPENSER TO PURGE AIR FROM THE PRODUCT LINES. RUNNING THE METER IN A DRY CONDITION AND
AT THE HIGH SPEEDS RESULTING FROM PRESSURIZED AIR, WILL DAMAGE THE METER AND VOID THE BENNETT LIMITED
WARRANTY.
The emergency shutoff valve contains a test port that may be used to bleed off air that may be trapped in the product lines. Manually close the
emergency shutoff valve. Do not leave this process unattended while purging the air from the product lines. Turn off the breaker to the
submerged pump before removing the plug. Remove the plug and insert a hose with a ball valve to control fuel leakage. Turn on the breaker to the
submerged pump after connecting the hose. Turn on the submerged pump and open the ball valve until fuel begins to come out. After fuel comes
out close the ball valve, turn off the submerged pump using the circuit breaker, drain the hose by opening the ball valve, remove the hose, and
reinsert the plug. If more than one dispenser is on a submerged pump product feed line, start this purging process at the dispenser furthest from
the submerged pump and work backwards toward the submerged pump.
WARNING: TAKE APPROPRIATE MEASURES TO CONTAIN ANY PRODUCT EMERGING FROM THE TEST PORT. DISPOSE OF ANY SPILLED
PRODUCT IN PROPER MANNER CONSISTENT WITH APPLICABLE LAWS AND CODES.
Manually open the emergency shutoff valve and lock it into the “on” position according to the instructions from the valve manufacturer. Use a test
prover can or other appropriate approved container to dispense 50 to 100 gallons or 175 to 350 liters through the dispenser. Begin dispensing by
only slightly opening the nozzle to allow any entrapped air in the dispenser to slowly release through the nozzle. This prevents an over-speed pulser
error.
Once the dispenser has dispensed 50 gallons of fuel, the SB100 meter should be tested for calibration.
STEP 11B - PURGING PRODUCT LINES FOR SUCTION SYSTEMS
The Suction pump product lines must be purged of all air that may be trapped in the lines. All electrical connections must be made and verified at
this time.
The pumping unit evacuates all the air in the pipe before it gets to the meter. The air is expelled through the vent at the top of the pumping unit.
Nothing but fuel should pass through the meter. The meter will not turn until fuel enters the pump and pressurizes the system.
WARNING: TAKE APPROPRIATE MEASURES TO CONTAIN ANY PRODUCT EMERGING FROM THE AIR ELIMINATION CHAMBER TUBE.
DISPOSE OF ANY SPILLED PRODUCT IN PROPER MANNER CONSISTENT WITH APPLICABLE LAWS AND CODES.
CAUTION: DO NOT RUN PUMPING UNITS FOR MORE THAN 5 MINUTES WITHOUT LUBRICATION OR DAMAGE TO THE UNIT CAN
OCCUR. TO AVOID DAMAGE TO PUMPING UNITS RUNNING MORE THAN 5 MINUTES, ADD A QUART OF OIL IN THE AIR
ELIMINATOR FOR LUBRICATION. REFER TO PRIMING THE PUMPING UNIT SECTION BELOW.
PRIMING THE PUMPING UNIT
Under normal circumstances, fuel is present before 5 minutes of pumping but if fuel is not present, the pumping unit MUST be primed. Prime the
pumping unit using the Air Eliminator Vent or the Drain Plug located on the strainer cover to pour product into the pumping unit to prevent the
pumping unit from running dry.
Use a test prover can or other appropriate approved container to dispense 50 gallons or 175 liters through the pump. Begin dispensing by only
slightly opening the nozzle to allow any entrapped air in the dispenser to slowly release through the air eliminator. This prevents over-speeding of
the meter.
Once the pump has dispensed 50 gallons of fuel, the SB100 meter should be tested for calibration.

14 135113 Rev C 4/2/18
STEP 12 - POTTING INSTRUCTIONS
1. Wrap some CHICO X fiber around wires and push into conduit assembly to prevent potting from running down the length of the conduit.
2. Using the wire separator provided, install one wire in each hole until all wires are separated.
3. Push wire separator at least 3/4" (1.9 cm) into conduit.
4. Prepare potting compound according to directions. Note: Use CHICO X potting compound for sealing fittings in hazardous locations.
5. Using a funnel, pour potting into conduit, be sure to get potting in between each wire.
6. Let stand until firm.
7. Shorten field wiring to appropriate length when making connections. Ensuring clean bright wire ends.
8. Attach field wiring to terminal strip in upper electrical enclosure according to the wiring diagram supplied for this dispenser.
STEP 13 - CALIBRATION PROCEDURE
Enter into Manager’s Mode 27 and slide the (E-Cal) switch to the right on the 719 CPU Board to gain access. If you attempt to dispense with this
switch in E-Cal Mode, the dispenser will give you an Error.
THE BAS IC CALIBR AT IO N PR OC EDUR E
The basic calibration procedure assumes that the test can sight glass is graduated in units of cubic inches or cubic centimeters (milliliters). If the
sight glass is in test can percentage units, refer to The Optional Calibration Procedure.
Prior to performing any E-Cal procedure, you must go to Mode 6 and make sure the dispenser configuration is correct. An incorrect configuration
will prevent the use of un-configured meters. You also must make sure that every product has a price other than zero. A zero price will prevent the
use of any configured meter.
1. Press the number 2and 7, then the Mode button on the keypad. The first display shows the current electronic calibration correction constant
of the first configured meter. Use the ↑button to view the current electronic calibration correction constant for each configured meter. Once
you are viewing the desired meter, press Enter.
2. The main display shows the test can size entry prompt. Enter the test can size and press the Enter button. Once the test can size has been
entered, the main display for the select dispenser side will show READY and the test can size will appear in the first PPV display. The second
PPV display if applicable will show the volume unit of measure (USG for United States Gallon or LIT for Liter).
3. At this point, you are ready to run a test can sale. Turn on the pump handle. Once the product is selected, the main volume display will reset.
The main money display will show the current electronic calibration correction constant for the selected meter. The volume display will show
the current sale volume.
4. Run a sale as close as possible to the test can size entered in step 2 and turn off the pump handle. The display will change to the error entry
display.
5. Depending on the volume unit of measure, the error display will either show In Err for cubic inches or cc Err for cubic centimeters (milliliters).
Enter the amount of the error (positive or negative) and press the Enter button. You can only change the amount to a negative value after the
entered amount is other than zero. Once the Enter key is pressed, the main display will show READY. Go to step 3 to run another test can until
all meters are calibrated or press Cancel to exit.
6. If calibration is complete, move the calibration switch back to the operate position and seal it.

15 135113 Rev C 4/2/18
THE OPTIONAL CALIBRA TIO N PROCEDURE
This procedure assumes that the test can sight glass is graduated in test can percentage units rather than cubic inches or cubic centimeters
(milliliters) as in the basic calibration procedure. If the sight glass is in cubic inches or cubic centimeters, refer to The Basic Calibration Procedure.
1. Press the number 2and 7, then the Mode button on the keypad. The first display shows the current electronic calibration correction constant
of the first configured meter. Use the ↑button or ↓button to view the current electronic calibration correction constant for each configured
meter. Once you are viewing the desired meter, press Enter.
2. The main display now shows the test can size entry prompt. Press the +/- (plus/minus) button to enter the test can size. This switches the
error entry mode from cubic units to percentage units.
3. Enter the test can size (still in gallons or liters) and press the Enter button. Once the test can size has been entered the main display for the
select dispenser side will show READY and the test can size will appear in the first PPV display.
4. At this point, you are ready to run a test can sale. Turn on the pump handle.
5. Once the product is selected, the main volume display will reset. The main money display will show the current electronic calibration
correction constant for the selected meter. The volume display will show the current sale volume.
6. The error display will show PC Err for percent error. Enter the amount of the error (positive or negative) and press the Enter button. You can
only change the amount to a negative value after the entered amount is other than zero. Once the Enter key is pressed, the main display will
show READY. Go to step 3 to run another test can until all meters are calibrated or press Cancel to exit.
7. If calibration is complete, move the calibration switch back to the operate position and seal it.
THE DIRECT PERCENT AG E E NTRY PROCEDURE
The direct percentage entry procedure provides a way of zeroing or overwriting the electronic calibration correction constant. This procedure
requires no test can.
1. Press the number 2and 7, then the Mode button on the keypad. The first display shows the current electronic calibration correction constant
of the first configured meter. Use the ↑button to view the current electronic calibration correction constant for each configured meter. Once
you are viewing the desired meter, press Enter.
2. Record the E-Cal value from Menu Code 99.
3. The main display now shows the test can size entry prompt. Press the ↑button to bypass the test can prompt and access the direct
percentage entry menu.
4. The ↑button is used to select the meter. Note: Only the top PPV display will display the selected meter as you press the up and down arrows.
5. As the new electronic calibration correction constant is entered, it will show up in the main volume display. When the Enter button is pressed,
the entered electronic calibration correction constant is loaded into the current meter and appears in the second PPV display (if applicable).
Go to step 3 to update another meter or press the Cancel button to exit this menu code.
DIAGNOSTIC MODES TABLE
Use the Diagnostic Modes Table for reference. Refer to the 719 Electronics Manual for detailed diagnostic information. Some diagnostic modes
may not apply to your dispenser.
Diagnostic Code
Description
0
0.1 –Design Type
0.2 –Software Release Number
0.3 –719 Software I.D. Number
0.4 –419 Software I.D. Number
1
Display Segment Test
2
Error History
3
CPU Test (Error 99)
5
Pump Handle Test
6
6.1 - Power Failure Counter
6.3 - Cold Start Counter
6.4 - EEPROM Checksum Fails
6.5 - Software Restarts
6.6 –EEPROM Update Starts
8
Last Sale Limit Type (Prepay Money, Prepay Volume,
Allocation Limit, Preset Money, Preset Volume,
Maximum Money, Wayne Delivery)
9
Current Temperature and Volume Correction Factor

16 135113 Rev C 4/2/18
ERROR CODES TABLE
Error codes are displayed when there is a fault condition in the dispenser. In the event of an error, a message will be displayed on the side of the
dispenser where the error occurred. Any error message will shut down the sale but not disable the pump. Note: Repair the problem that may have
caused the error first and then clear the message by simply lowering the handle or put the nozzle back in the boot and remove the nozzle again. If
an error message continues to be displayed, please contact Bennett Technical Support at 1-800-423-6638.
Error Code
Error Text
Description
6-Digit Display
8-Digit Display
00
NO ERR
NO ERROR
No Error
02
DATA
RAM DATA
Ram Error
03
2 COLD
ATC COLD
The automatic temperature compensation probe reads less than -30C
04
2 HOT
ATC HOT
The automatic temperature compensation probe reads less than +40C
05
REVFLO
REV FLO
Reverse Pulser –Inactive Pulser Turning Forward or Backwards
06
RFLO A
REVFLO A
Detected Pulser A Rotating Backwards
07
RFLO B
REVFLO B
Detected Pulser B Rotating Backwards
08
RFLO C
REVFLO C
Detected Pulser C Rotating Backwards
09
RFLO D
REVFLOW D
Detected Pulser D Rotating Backwards
13
PLSRAS
PULSERAS
Pulser A Error Same State Transition Limit Exceeded
14
PLSRAN
PULSERAN
Pulser A Next State Transition Limit Exceeded
15
PLSRAR
PULSERAR
Pulser A Reverse Flow
16
PLSRAD
PULSERAD
Pulser A Lead Channel Failed
17
PLSRAG
PULSERAG
Pulser A Lag Channel Failed
18
619PRA
619 PR A
Grade A was Active when the Lower CPU Stopped Responding
23
PLSRBS
PULSERBS
Pulser B Same State Transition Limit Exceeded
24
PLSRBN
PULSERBN
Pulser B Next State Transition Limit Exceeded
25
PLSRBR
PULSERBR
Pulser B Reverse Flow
26
PLSRBD
PULSERBD
Pulser B Lead Channel Failed
27
PLSRBG
PULSERBG
Pulser B Lag Channel Failed
28
619PRB
619 PR B
Grade B was Active when the Lower CPU Stopped Responding
33
PLSRCS
PULSERCS
Pulser C Same State Transition Limit Exceeded
34
PLSRCN
PULSERCN
Pulser C Next State Transition Limit Exceeded
35
PLSRCR
PULSERCR
Pulser C Reverse Flow
36
PLSRCD
PULSERCD
Pulser C Lead Channel Failed
37
PLSRCG
PULSERCG
Pulser C Lag Channel Failed
38
619PRC
619 PR C
Grade C was Active when the Lower CPU Stopped Responding
43
PLSRDS
PULSERDS
Pulser D Same State Transition Limit Exceeded
44
PLSRDN
PULSERDN
Pulser D Next State Transition Limit Exceeded
45
PLSRDR
PULSERDR
Pulser D Reverse Flow
46
PLSRDD
PULSERDD
Pulser D Lead Channel Failed
47
PLSRDG
PULSERDG
Pulser D Lag Channel Failed
48
619PRD
619 PR D
Grade D was Active when the Lower CPU Stopped Responding
51
LOPRDA
LOPROD A
Grade A Low
52
LOPRDB
LOPROD B
Grade B Low
53
FFLO A
FORFLO A
Detected Pulser A Rotating When Not Allowed
54
FFLO B
FORFLO B
Detected Pulser B Rotating When Not Allowed
55
FFLO C
FORFLO C
Detected Pulser C Rotating When Not Allowed
56
FFLO D
FORFLO D
Detected Pulser D Rotating When Not Allowed
58
619PRE
619 PR E
Grade E was Active when the Lower CPU Stopped Responding
59
BLEND
BLEND
Blend ratios sent from the console does not match the dispenser ratio
60
POSTAL
GOPOSTAL
Mailbox has exceeded its message limits
70
NOECAL
NO ECAL
Not Calibrated or Bad Checksum
71
RANGE
OUTRANGE
E-Cal Constant Out of Range Error
72
VINTER
VACINTER
Vapor Vacuum –Interlock Error
73
ETOTAL
ETOTFAIL
One or more electromechanical totalizer output counters are corrupted
74
UNSEAL
UNSEALED
E-Cal Switch is in unsealed position and a normal sale started
75
VSIDE1
VACSIDE1
Vapor Vacuum –Side 1 Error –Fast Flow or Over Current
76
VSIDE2
VACSIDE2
Vapor Vacuum –Side 2 Error –Fast Flow or Over Current
77
VAPOR
VAPOR
TST Vapor Recover Error Signal Received
83
PLSRDC
PDISCONN
Pulser Disconnected
93
PLSRCC
PCIRCUIT
Pulser Circuitry Error
94
619DCN
619DISCN
Lower I/O is Not Responding
99
GENERL
GENERAL
CPU Failure –Addition Error
d5
DOORSS
DOORSENS
Door is open sensor (DS)

17 135113 Rev C 4/2/18
3000 SPARE PARTS LIST
The parts listed in the table below are basic components needed to retrofit an existing 3000 series dispenser, new, replaced, or refurbished
dispenser. Some dispensers may require basic and/or additional materials such as bolts, fittings, fuses, washers, etc. These items can be found in
your local hardware store. If not please feel free to contact our Bennett Customer Service Group at 1-800-719-6050.
BIG FUELER FLOW CURVES
0
5
10
15
20
25
30
35
0 5 10 15 20 25 30
Flow Rate (GPM)
Inlet Pressure (PSI)
Flow Curve Big Fueler
0
5
10
15
20
25
30
35
0 2 4 6 8 10 12 14 16 18
Flow Rate (GPM)
Pressure Drop (PSI)
Flow Curve Big Fueler
Qty
Part No.
Description
1
RB130396
419 Lower I/O Board
1
RB130847
719 CPU Board
1
RB131306
Commercial Display Board
1
RB121982
Current Loop / Generic Loop Personality Board
1
N/A
Handle Switch Board
Qty
Part No.
Description
1
RB131480
Pulse Output Board
1
108014
Pulser Kit
1
RB131363
Retail (1 Tier) Display Board
1
RB131299
Retail (2 Tier) Display Board
1
RB121992
RS485 Personality Board
1
107061
Satellite Controller Board