Beta D3000 User manual

D3000
Installation & Setup Guide
Page 1 of 15 17483-00 Rev B s1 April 2009

D3000
Installation & Setup Guide
Page 2 of 15 17483-00 Rev B s1 April 2009
Contents
Description Page
Safety……………………………………………………...................
3
Installation Standards…………………………………………
3
Specification……………………………………………………….
3-4
Circuit Board Connection 5
Mounting Dimensions………………………………………… 6
Installation Procedure…………………………………………
6
Mechanical Installation …………………………………… 6
Electrical Installation………………………………………………… 7
Probe Connection……………………………………………… 7
Low Level and Pressure Switch Connections 8
Remote Trigger Signal Connections 8
Setup…………………………………………………………………… 9

D3000
Installation & Setup Guide
Page 3 of 15 17483-00 Rev B s1 April 2009
Safety
These symbols on or inside the unit mean:
Use caution to avoid personal injury or damage to equipment.
Caution! Risk of electrical shock.
Always wear the required Personal Protective Equipment (including gloves and goggles that
must be worn when potentially exposed to any hazardous materials and when carrying out
hazardous work tasks). Turn the dispenser off during cleaning and note that parts may be
contaminated with product.If possible, flush tubing out with water prior to carrying out any
maintenance. For information on products that are used in this dispenser, please carefully
read the product label and Material Safety Data Sheet (MSDS).
Electrical installation of this dispenser should only be performed by trained personnel in accordance
with local electrical wiring regulations. Before working on this dispenser, isolate it from any electrical
source and lock out/tag out.
Installation Standards
Ensure that the unit is always installed in accordance with local regulatory requirements.
Any specific installation recommendations relating to this unit are explained in this Installation and Setup Guide.
Specification
Operating Mode
Uniview - Conductivity
- Timed
- Speed
Potentiometer - Conductivity
- Timed (default setting)
Dimension
Size - 140 (h) x 140 (w) x 143 (d) mm
5.5 (h) x 5.5 (w) x 5.6 (d) inches
Weight - 0.8 kg/ 1.76 lbs
Mounting - 2 holes in back, 1 hole ø5.4 mm/0.2 inches
Electrical Power - 24V AC, 2 Amps max
Alarm Trigger Output - 24VDC@ 200mA ( Note:depends upon VA of transformer)
Trigger Inputs - Closed contact by opto coupler, switch or relay
Ambient Operating Temperature
+2°to 40°Celsius/36°to 104°Fahrenheit
Maximum Altitude
2000 meters/6560 feet
Maximum Relative Humidity
80% for temperatures up to 31°C/81°F, decreasing linearly to 50% relative humidity at 40°C/104°F
Mains Supply Voltage Fluctuations
±10% of the nominal voltage
Pollution Degree
2

D3000
Installation & Setup Guide
Page 4 of 15 17483-00 Rev B s1 April 2009
Installation Category
II, FOR INDOOR USE ONLY
Speed & Displacement
Detergent Unit - 0 - 148 ml / 0 - 5 oz/min. nominal
Rinse Unit - 2 - 18 ml / 0.07 - 0.6 oz/min. nominal
Hydraulic Performance
Detergent unit - 20 psi max.
Rinse unit - 30 psi max.
LED Indicator
Green
On - Power supplied
Slow Flashing - Feeding
Rapid Flashing - Rinse Delay
Red
On - Depletion Alarm
Flashing - Long Feed Alarm
Conductivity
Measuring range - 660 to 12,800µS. at 25°C/77°F Cell constant K = 0.4
Long Feed Alarm
( Conductivity, Uniview option) - After 5 feeds red LED flashes & Audible activated. After 10
feeds unit stops feeding, LED & Audible on constant.
Complete Installation
Figure 1a. External and internal part identification
Part Identification
1. Uniview Socket
2. Prime Detergent* (Product 1)
3. Prime Rinse* (Product 2)
4. Power/Alarm Indicator
5. Product 1 Pump or Solenoid
6. Product 2 Pump
7. On/Off Switch
8. Non-Return Valve
9. Bulkhead Fitting
10. Conductivity Probe
11. Detergent Set Point Dial
12. Rinse Setting Dial
13. Detergent Initial charge Dial
14. Conductivity or timed option (potentiometer
setting)
15. Probe Connector
16. Depletion Input
17. Optocoupler/Trigger inputs (+WASH and
+RINSE)
18. External Alarm output
19. Rinse Pump Connection
20. Internal Connections
21. Pressure Switch Input (for Conveyer
mode), +RINSE
22. Det Pump Connection
23. Optional third pump connection (Sanitizer)
24. Optional 3rd (auxiliary) Pump Box
*Press 2+3 simultaneously to prime 3rd Pump

D3000
Installation & Setup Guide
Page 5 of 15 17483-00 Rev B s1 April 2009
Figure 1b.
Circuit Board Connection
A. Conductivity Probe
B. Temperature Probe
C. Blue Wire
D. Red Wire
E. Yellow Wire
F. Green Wire
Figure 2
Part Identification
1. Wash 24V Power
2. Rinse 24V Power
3. Rinse Pump
4. Detergent Pump or Solenoid
5. Third Pump
6. Remote Alarm
7. Optocouplers
8. Wash Trigger
9. Rinse Trigger
10.Depletion Lance
11.Connection for Conductivity Probe
12.Connection Temperature Probe
Notes:
The trigger inputs via opto couplers or relays are only required when operating in “Door with external power”
configuration.
The third pump can be used for sanitizer, defoamer or other products.
The +RINSE input can be used for a pressure switch input for Conveyer Mode.

D3000
Installation & Setup Guide
Page 6 of 15 17483-00 Rev B s1 April 2009
Mounting Dimensions
Figure 3. Mounting dimensions for 2-pump system
Installation Procedure
Mechanical Installation
The main point to consider is the way in which the level of detergent is to be controlled ie by conductivity or timed.
If conductivity is to be used then a conductivity probe must be installed in the main tank of the dishwasher.
For the rinse aid the point of injection needs to be considered. Ideally it should be injected into, or just before, the
calorifier (water boiler) to ensure good rinse aid dispersal. If you will not be using a calorifier, install the injector
fitting directing into the rinse water line, as close to the machine entry point as possible.
Mount the D3000 unit on a vertical flat surface away from steam and spray in an operating temperature range of
+2°C to 40°C (36 to 104°F) Mounting hole size ø5.4mm (0.21 inches). Use the 3rd hole for locking into place.
If a probe is used, drill a 22 mm (0.87 inches) diameter hole and a 12.2 mm (0.48 inches) hole for the bulkhead
fitting as shown in Figure 1b.
For timed/speed dosing only the bulkhead fitting is required.
Install the non return valve(1/8”BSP thread) into the rinse water line or calorifier as required.
Use 6mm (1/4”) pick up tube for detergent delivery. Use 4mm (1/8”) tube for rinse aid delivery. Ensure that only
continuous lengths of tube are used without joints and all fittings are fully tightened.
Fit an appropriate standpipe with depletion switch to the pick-up tube to ensure that the end of the tube stays at
the bottom of the product drum.

D3000
Installation & Setup Guide
Page 7 of 15 17483-00 Rev B s1 April 2009
Electrical Installation
External Transformer Units
Figure 4. Incoming power
connections for external
transformer dispensers
1.Mount 2 transformers in protective enclosure (typically inside dishmachine.
2.Connect primary legs of each power source to the transformers as shown in the
table below.
3.Connect secondary wires (brown and blue wires in white sheath) to the WHITE
terminal block inside the dispenser. These wires provide low voltage (24 VAC)
power.
240 VAC Power
Source (North
American-
Sourced)
120 VAC Power
Source (North
American-
Sourced)
230v
Power
(Europe,
Middle
East and
Africa-
Sourced)
Primary
Connection
(transformer
input wires)
Red and white
(black must be
safely terminated)
Black and white
(red must be
safely terminated)
Brown and
blue
The secondary output voltage wires from the transformer to the
dispenser must connect to the white plastic terminal block “24
VAC” connections in the pumpbox. Do not connect them directly
to the green “Trigger” connector on the PCB; connecting them to
the green terminal block will destroy the PCB, as the green
terminal block only handles contact closures.
The primary of the transformer must be connected via a 1 amp fuse to a source which can supply the required
current (see specification). It can either be from the wash or rinse part of the cycle depending on the installation
configuration. Where transformers are not required, i.e. dishwashers with 24V control circuits, fit a 2 Amp fuse.
CAUTION: For Conductivity Control a transformer must be used. If not, a feedback loop is generated
via the probe and this causes erratic probe readings.
Internal Transformer Units
Figure 5. Incoming power
connections for internal transformer
dispensers(showing 208 VAC
power source)
Connect the two legs of each power source to the appropriate
terminals on the white terminal block inside the dispenser.
Probe Connection
If a conductivity probe is used it can be both temperature as well as conductive. Connect the probe to connector
J4. Polarity for both the conductivity and temperature does not need to be considered.

D3000
Installation & Setup Guide
Page 8 of 15 17483-00 Rev B s1 April 2009
Low Level and Pressure Switch Connections
Low Level Connection
To trigger low level/depletion a switch needs to
be connected to J3 pins 7 & 8. A closed
connection will trigger the alarm. No voltage
should be connected to this input.
Note: Low level will cause the LED on the front
to flash Red, activate the internal alarm and the
external alarm. The effect on the pumps
depends upon programming option selected with
Uniview menu 14.
If more than one product requires a depletion
lance then connect both depletion switches to
the same input.
The operator will have to determine which
product container is empty and replace.
1. Product 1 Lance Switch
2. Product 2 Lance Switch
Figure 6. Low level connection
Pressure Switch Connection
Figure 7. D3000 PCB, Pressure Switch and Low
Level Connections
1. Pressure switch connection
2. Low level switch connection
•If using a pressure switch (for conveyer machines),
connect to pins 5 and 6 on the J3 terminal.
Remote Trigger Signal Connection
Figure 8. Remote Trigger Connections
If the D3000 is used in Timed or Speed mode with Uniview
programmer and Door with external power is selected,
then the unit is triggered to dose product by a closed
contact on connector J3 pins 3 & 4 for wash and 5 & 6 for
rinse. An opto coupler can be used as the interface
between the high voltage dishwasher signals and the volt
free closed contact required. A standard relay could also
be used.
Exact connections to dishwasher depend upon type of
washer and availability of signals.
1. Transformer
2. Optocouplers
3. Wash fill valve
4. Rinse valve
5. Dishwasher on

D3000
Installation & Setup Guide
Page 9 of 15 17483-00 Rev B s1 April 2009
External Alarm
An external alarm can be connected to connector J3 pins 1 &
2. The output is 24VDC with a maximum current of 200mA.
The current is dependant upon the transformer used
for the power supply. Use a bigger transformer if more
current is required.
This output is triggered when the D3000 goes into long feed
alarm or the low level/production depletion input has been
activated.
Figure 9. External alarm connection
Third Pump Connection
The D3000 can control a third pump in proportion to either the
detegent or rinse pumps depending how it is programmed via
the Uniview.
The third pump box option comes with a cable and connector
that plugs directly into the connector J5 pins 9 & 10.
Figure 10. Third pump connection
Setup
Programming
The D3000 can be programmed via the Uniview or by potentiometers mounted on the circuit board. The D3000
default setting is to be potentiometer programmable. This ensures all users can use it and those who have
access to a Uniview can change to a Uniview programming mode if required. Refer to Menu 23 to change to
Uniview programming.
Most of the menu options are self-explanatory but a number require further explanation to obtain the full benefit
of the feature.
Note: -The D3000 is delivered in potentiometer (POTS) mode of programming. Go to menu 23 to change to
Uniview programming.
-The Uniview can be used to read only the settings of the potentiometers and other menus when in POTS mode.
-When in POTS mode, only the alarm volume, menu 10, and control source, menu 23, can be changed.
-When in Uniview mode the number of menus that are visible can be changed ref Mode 4, Menu 2. This is to
provide the extra menus and features but still give the option that the D3000 is compatible with the D5000. This
feature is only available with a firmware version 2.0 or higher. Firmware version is visible with the Uniview
menu 24.
-Rinse Saver option, Mode 4, Menu 4: This option sets the D3000 unit to only dispense rinse aid if there has
previously been a wash signal received or the wash signal is present at the same time as the rinse. This will stop
rinse aid being dispensed when the dishwasher is filling through the rinse as this process usually involves
multiple rinse activations with no wash taking place. This option is only available with firmware version 2.0 or
higher.

D3000
Installation & Setup Guide
Page 10 of 15 17483-00 Rev B s1 April 2009
Potentiometer Programming
Knob Conductivity Mode Time Mode
Detergent Setpoint
Concentration setpoint 0-70 Beta units Detergent Recharge 0-30 seconds at 99% speed
Rinse Setting
Rinse Speed 0-99% while trigger is on Rinse Run Time 0-30 seconds
Det. Initial Charge
Det. Initial Charge 0-90
seconds
Table 1. Potentiometer modes/knob settings
Figure 11. D3000 PCB with potentiometer dials
You can use the potentiometer dials
to program the standard 2 pumps
(detergent and rinse). If you will be
adding a third pump for sanitizer,
you will need to program it with the
Uniview (see menus 14 and 15
under Programming: Using
Uniview). You can then use Uniview
menu 23 to change back to “0”
(potentiometer mode).
The default operating mode is time/probeless.
To change the mode to conductivity, change
the switch on the PCB from “TIME” to “COND”
(See Figure 11). Adjust the knobs per the
chart on the left to program the D3000.
1. Detergent setpoint dial
2. Rinse setting dial
3. Detergent initial charge dial
4. Conductivity or timed option
(potentiometer setting)
Uniview Menus- Additional Explanation
Rack Count
User Interface Uniview Controlled & Pot Controlled
Modes Conductivity, Timed, Speed
Limitations If rinse pump run time is set to zero the rack counter will never increment
Value Saved Rack count is saved each time rack counter is incremented. Accumulated rinse run
time is saved every time the power to the unit is turned off.
Specification Counts 0-2,400,000 racks, then rolls back to 0. Can not manually reset counter
Default 0
Description The rack counter can count up to 2,400,000 racks and is displayed using 3 Uniview
menus. The 2 least significant digits are displayed in menu 19, the next 2 are in menu
18, and the 3 most significant digits are in menu 17.
Door machines increment the rack counter when the rinse pump turns on, and
Conveyor machines increment the rack counter after 20 seconds of accumulated rinse
pump run time.
If 500 racks are washed a day 365 days a year the rack counter will keep track of 13+
years of racks.
When pot controlled the unit counts racks based on the menu 2 setting which is only
adjustable when a Uniview unit is selected. So the default rack counting scheme for a
pot controlled unit is for a conveyor machine.