btsr SMART MATRIX MTC User manual

SMART MATRIX MTC
Operating Manual
ENGLISH
Rev. 1.0 – September 2010

SMART MATRIX MTC - Rev. 1.0 - September 2010
Copyright - BTSR – All rights reserved.
This manual is entrusted to the users of SMART MATRIX MTC system developed for control/monitoring
activities of doubling machines, winding machines, etc equipped with control (IS3W)sensors. You are kindly
recommended to thoroughly read the instructions provided by this manual prior to connect and use the
system.
BTSR reserves the right to change at any time the contents of this Manual, without notice.
For any technical or commercial problem, please contact your local BTSR dealer or call directly BTSR
customer service center. We will be glad to meet your needs.
Thank you for your trust and good job.
The product described herein is compliant with the requirements of EMC 2004/108/CE and Low Voltage
Directive 2006/95/CE.
All BTSR products are covered by patents and adopt exclusive, profitable and high tech solutions.
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BTSR® is a registered trademark “Best Technology Study & Research” of BTSR International S.p.A.

Introduction
i

Introduction
SMART MATRIX MTC - i -
Introduction
Congratulations for choosing a BTSR product.
With our SMART MATRIX MTC yarn control system, you got an innovative, unique solution, which offers you
multiple advantages concerning the quality control of your production.
SMART MATRIX MTC has been designed to obtain an accurate measurement of yarn meters wound on
doubling machines, winding machines, etc. This system also offers the possibility to control the yarn
breakage/missing conditions (“BROKE DETECTION on/off function”).
SMART MATRIX MTC, combined with IS3W/MTC tension sensor, represents a complete and effective
machine control system.
The SMART MATRIX MTC system has been developed by BTSR International S.p.A. to make easier and
optimize:
•The sensor programming,
•The system configuration,
•The production monitoring.
The availability of a “User Friendly” graphic interface allows you to quickly and intuitively program all the
operating parameters of IS3W/MTC sensors; in addition, it provides a real time monitoring of sensors
behavior and production efficiency.
Manual Objectives
This manual has been written to provide the users of SMART MATRIX MTC system with the essential
information required to:
•Correctly install and connect the various system components (SMART MATRIX terminal, SM-DIN
MTC Boards, IS3W sensors, etc.).
•Configure the system according to the application needs and setup the various operation
parameters.
•Detect and interpret the error signaling and system efficiency data.
•Use the diagnostics maintenance and utility functions offered by the system (system component
test, firmware upgrading, etc.).

Introduction
SMART MATRIX MTC - ii -
How to Use this Manual
The manual is subdivided into 3 sections:
Section 1 – includes the connection diagrams and the electrical interface of the various connectors.
Section 2 – provides the operating instructions for a correct use of the SMART MATRIX MTC terminal as
well as the parameter configuration/programming instructions and data/errors display
facilities.
Section 3 – describes the main characteristics and performances of the various system components
(IS3W/MTC sensors, SM-DIN MTC boards, DAC devices.). Furthermore, it provides some
details to better understand the operating principles upon which the SMART MATRIX MTC
system is based.
Symbols Used
This symbol is used to point-out notes, warnings and other important information.
MTC Within this manual, the IS3W/MTC sensors used for SMART MATRIX MTC application will be
indicated with the generic wording MTC
In the program function descriptions, this symbol indicates the function
(e.g. MTC IDENT.) within the menu item (e.g. SETUP).
SETUP →MTC IDENT.

Table of Contents
SMART MATRIX MTC - iii -
Table of Contents
1 – Connections and Electrical Interface
PC ↔SMART MATRIX ↔SM-DIN Connection....................................................................................... 1-1
SMART MATRIX ↔SM-DIN ↔IS3W/MTC Connection .......................................................................... 1-2
SM-DIN ↔Machine Interface ................................................................................................................... 1-3
Interfaccia Sensori ..................................................................................................................................... 1-4
SMART MATRIX ↔SM-DIN/PC Interface................................................................................................ 1-5
SMART MATRIX MTC Generic Application Diagram................................................................................ 1-6
2 – Operating instruction
SMART MATRIX MTC Operation.............................................................................................................. 2-1
Navigation throughout the Display Windows............................................................................................. 2-2
1 – Navigation inside the Selected Window (STD).................................................................................... 2-3
2 – Windows Swap .................................................................................................................................... 2-4
3 – Entering Alphanumeric Values ............................................................................................................ 2-5
4 – Parameters Saving .............................................................................................................................. 2-5
Immediate Function Activation through the SMART MATRIX Buttons ..................................................... 2-6
Interpretation of Operating Screens .......................................................................................................... 2-7
SMART MATRIX MTC Menu Structure ..................................................................................................... 2-8
Sensor Configuration and Numbering ....................................................................................................... 2-9
DACS devices Configuration and Numbering (option) ........................................................................... 2-12
Smart Matrix Code.................................................................................................................................. 2-13
Input/Output Configuration on SM-DIN/Smart Matrix ............................................................................. 2-14
Speed Setting (option)............................................................................................................................. 2-16
Keycode Setting....................................................................................................................................... 2-17
Communication Test................................................................................................................................ 2-19
Sensor Test ............................................................................................................................................. 2-20
DAC devices test (option) ........................................................................................................................ 2-21
Sensor Firmware Upgrade ...................................................................................................................... 2-22
DAC Firmware Upgrade (option) ............................................................................................................. 2-23
SM-DIN/MTC Board Firmware Upgrade.................................................................................................. 2-24
Information reading from SM-DIN/MTC Boards ......................................................................................2-25
Information reading from DAC devices.................................................................................................... 2-26
MATRIX LCD Adjustment........................................................................................................................ 2-27
Information about SMART MATRIX MTC................................................................................................ 2-28
Style Programming (IS3W)...................................................................................................................... 2-29
Style Loading ........................................................................................................................................... 2-35
Position setting ........................................................................................................................................ 2-37
Speed Programming (option) .................................................................................................................. 2-39
Speed Loading (option) ........................................................................................................................... 2-42
Graphic display ........................................................................................................................................ 2-44
Efficiency Data......................................................................................................................................... 2-46
Alarm Counter Display (IS3W) ................................................................................................................ 2-48
SMART MATRIX Error Messages ........................................................................................................... 2-50
Errors shown on Display of SM-DIN Boards ........................................................................................... 2-52

Table of Contents
SMART MATRIX MTC - iv -
3 – System Information
DAC (Digital/Analogic Converter in RS485 ) devices technical characteristics (option) ........................... 3-1
SMART MATRIX/SMDIN/MTC Board technical characteristics................................................................ 3-2
ID and Transmission Speed Configuration on Each SM-DIN Board (P01 - P02 Parameters).................. 3-3
IS3W/MTC Sensor Features ..................................................................................................................... 3-4
Function of the IS3W/MTC Sensors .......................................................................................................... 3-4
Interface Specifications.............................................................................................................................. 3-5

Connections and
Electrical Interface
1

PC ↔SMART MATRIX ↔SM-DIN Connection
SMART MATRIX MTC 1 - 1
PC ↔SMART MATRIX ↔SM-DIN Connection
The following diagram shows the interconnections among: SMART MATRIX Terminal, SM-DIN Sensor
Interface Boards and PC.
The PC is mainly used for firmware update operations on SMART MATRIX Terminal.
(*) To connect the sensors, please refer to the following paragraphs:
SMART MATRIX
↔ SM-DIN ↔ IS3W/MTC Connection and Sensor Interface
Prior to operate the SMART MATRIX terminal, make sure you have programmed the communication
speed on all the SM-DIN/MTC Boards as well as on CV232/485/9 module.
For more details, please refer to paragraph SMART MATRIX
↔ SM-DIN/PC Interface on Section 1
and to paragraph ID and Transmission Speed Configuration on Each SM-DIN Board on Section 3.
On all electrical systems, you are kindly recommended to connect the ground cable (GND)
to the support on which the devices are installed.

SMART MATRIX ↔SM-DIN ↔IS3W/MTC Connection
SMART MATRIX MTC 1 - 2
SMART MATRIX ↔SM-DIN ↔IS3W/MTC Connection
The following diagram shows the connection of IS3W/MTC Sensors to SM-DIN Boards, as well as the
connection between SM-DIN Boards and SMART MATRIX.
MAX 100 SENSORS
MAX 100 SENSORS
FLAT CABLE CONNECTION EXAMPLE
MA2/FE FORK CABLE CONNECTION EXAMPLE

SM-DIN ↔Machine Interface
SMART MATRIX MTC 1 - 3
SM-DIN ↔Machine Interface
The following diagram shows the electrical interface (pin assignment) of SM-DIN Board.
The sensor interface is shown on the following page.
(*) Recommended power supply: 24 Vdc.
Machine Interface
(INPUT)
Machine Interface
(OUTPUT)
Power Supply (*)

Sensor Interface
SMART MATRIX MTC 1 - 4
Sensor Interface
The following diagram shows the electrical interface (pin assignment) of SM-DIN to sensors connection.
As you may note, 4 identical connectors are available, allowing you to connect up to 4 IS3W/MTC.
The number of IS3W sensors actually connectable to the Board, depends on the capacity of power
supply system used.
Sensors
Sensors
Sensors
Sensors
Max 100 IS3W/MTC sensors
SM-DIN nn Module – (Identified by means of Edt function directly on the SM-DIN
module)

SMART MATRIX ↔SM-DIN/PC Interface
SMART MATRIX MTC 1 - 5
SMART MATRIX ↔SM-DIN/PC Interface
The following figure shows the electrical interface (pin assignment) of SMART MATRIX MTC terminal.
The “Printer” and “USB” connectors are not currently used for MTC application.
(*) Confirm that the LV green Led shows a double flashing (communication speed on
CV232/485/9 = 115 Kbps).
If necessary press the small Pbutton.
SMART MATRIX Terminal Technical Characteristics
Power supply voltage 24 VDC ± 10%
Current absorption 100 mA Max
Protection fuse (SMART MATRIX) 1.5 A
Protection fuse (Sensor power supply) 1.5 A
0 – 24 VDC
VIL Max 1.2 VDC
Inputs
VIH Min 5 VDC
Operating temperature range +10° / +60° C
Storage temperature -25° / +85° C
Overall dimensions 140x80x31 mm
(1) As STOP output it is advisable to use the Relay contacts (STOP COM – STOP NO/STOP NC)
of this connnector, rather than the STOP signals provided by the SM-DIN MTC Boards.
.
SM-DIN/MTC
CV485/DAC/2
Port for software upgrade

SMART MATRIX QUILT Generic Application Diagram
SMART MATRIX MTC 1 - 6
SMART MATRIX MTC Generic Application Diagram
(*) The MACHINE STOP signal can be obtained either from the SM-DIN Boards or from the SMART
MATRIX terminal.

Operating Instructions
2

SMART MATRIX MTC Operation
SMART MATRIX MTC 2 - 1
SMART MATRIX MTC Operation
All the Configuration, Parameter Setting, Data & Error Display operations, etc. can be managed by the
Operator in quick and intuitive way, using the SMART MATRIX MTC control terminal.
The SMART MATRIX ↔Operator interface consists of:
A- Graphic display showing:
•menus,
•operating states,
•operation parameters,
•error messages, etc.
•graphic information (sensors map, etc.)
B- 6 buttons for:
•immediate activation of particular
functions
•increment/decrement speed-up
(shortcuts)
C- Multi-function Rotary Selector.
How to Use the Rotary Selector
The selector provides both: “pointing” and “data entry” functions.
Turn the selector to select a menu item / function / parameter within the configuration
screens, etc.
Rapid click: to confirm the selection.
Hold (3 seconds): keep the button pressed to switch from Control status to Interactive
status and viceversa, return to the previous menu level, activate the data setting
window, etc.
B
B
C
A

SMART MATRIX MTC Operation
SMART MATRIX MTC 2 - 2
Navigation throughout the Display Windows
Many configuration/parameter setting functions of SMART MATRIX system require a number of parameters
distributed among multiple display windows.
All the “Window Selection”, “Parameter Selection within a Window” and “Parameter Setting” functions on
SMART MATRIX terminal, can be carried out using exclusively the multi-function Rotary Selector, through a
navigation technique based upon “Pointing”, “Selecting” and “Value Setting” actions.
The following example explains this navigation technique.
The example refers to the Modify function on STYLE EDIT menu, which makes use of 2 windows (STD and
ADV).
1 - Name (label) of currently selected window (foreground)
2 - Name (label) of non-selected window (hidden)
3 - Name of fields within the currently selected window
4 - Field values
5 - Scroll Bar (it indicates that additional fields are available).