btsr SMART MATRIX TWIST User manual

SMART MATRIX
TWIST
Operating Manual
ENGLISH
Rev. 1.2 - January 2012

SMART MATRIX TWIST - Rev. 1.2 - January 2012
Copyright - BTSR - All rights reserved.
This manual is entrusted to the users of SMART MATRIX TWIST system developed for control/monitoring
activities of textile machinery equipped with twist control sensors IS3F-TTS/IS3W-TTS. You are kindly
recommended to thoroughly read the instructions provided by this manual prior to connect and use the
system.
BTSR reserves the right to change at any time the contents of this Manual, without notice.
For any technical or commercial problem, please contact your local BTSR dealer or call directly BTSR
Customer Service Center. We will be glad to meet your needs.
Thank you for your trust and good job.
The product described herein is compliant with the requirements of EMC Directive 2004/108/EC and
of Low Voltage Directive 2006/95/EC.
All BTSR products are covered by patents and adopt exclusive, profitable and high tech solutions.
Windows

is a registered trademark of Microsoft Corporation.
BTSR® is a registered trademark “Best Technology Study & Research” of BTSR International S.p.A.

Introduction
i

Introduction
SMART MATRIX TWIST - i -
Introduction
Congratulations for choosing a BTSR product.
With our SMART MATRIX TWIST yarn control system, you got an innovative, unique solution, which offers
you multiple advantages concerning the quality control of your production.
SMART MATRIX TWIST has been designed for application on textile machines such as twisters for tyrecord,
carpet, etc. that, during the working process, need a dedicated yarn quality control. In this kind of application
it is necessary to immediately detect a possible failure during the twisting process of two yarns, stop the
position where the fault occurred and signal the fault. The task of the IS3F-TTS/IS3W-TTS series BTSR
sensors is to detect and signal these twisting failures.
SMART MATRIX TWIST, combined with IS3F-TTS/IS3W-TTS twist control sensors, represents a complete
and effective machine control system.
The SMART MATRIX TWIST system has been developed by BTSR International S.p.A. to make easier and
optimize:
•The sensor programming,
•The system configuration,
•The production monitoring.
The availability of a “User Friendly” graphic interface allows you to quickly and intuitively program all the
operating parameters of IS3F-TTS/IS3W-TTS sensors; in addition, it provides a real time monitoring of
sensors behaviour and production efficiency.
The SMART MATRIX TWIST system represents an alternative to the PC-LINK TWIST BTSR solution, which
allows you to monitor the production, program the IS3F-TTS / IS3W-TTS sensors and manage the statistics
by means of an application running in PC WINDOWSenvironment, able to interface with the company
database.
For more information about the PC LINK TWIST application, please refer to the relevant manual.
Manual Objectives
This manual has been written to provide the users of SMART MATRIX TWIST system with the essential
information required to:
•Correctly install and connect the various system components (SMART MATRIX terminal, Board SM-
DIN TWIST, IS3F-TTS / IS3W-TTS sensors, etc.)
•Configure the system according to the application needs and setup the various operation
parameters.
•Detect and interpret the error signaling and system efficiency data as well as the graphics that
summarize the real time behavior of each individual sensor
•Use the diagnostics maintenance and utility functions offered by the system (system component
test, firmware upgrading, etc.).

Introduction
SMART MATRIX TWIST - ii -
How to Use this Manual
The manual is subdivided into 3 sections:
Section 1 – includes the connection diagrams and the electrical interface of the various system
components.
Section 2 – provides the operating instructions for a correct use of the SMART MATRIX TWIST terminal
as well as the parameter configuration/programming instructions and data/errors display
facilities.
Section 3 – describes the main characteristics and performances of the various system components
(IS3F-TTS/ IS3W-TTS sensors, SM-DIN TWIST modules, power supplies, interface modules,
etc.).
Symbols Used
This symbol is used to point-out notes, warnings and other important information.
IS3.. Within this manual, the IS3F-TTS and IS3W-TTS sensors used for SMART MATRIX TWIST
application will be indicated with the generic wording IS3.. .
In the program function descriptions, this symbol indicates the function
(e.g. IDENTIFY)within the menu item (SETUP).
SETUP →IDENTIFY

Table of Contents
SMART MATRIX TWIST - iii -
Table of Contents
1 – Connections and Electrical Interface
PC ↔SMART MATRIX ↔SM-DIN Connection....................................................................................... 1-1
SMART MATRIX ↔SM-DIN ↔IS3F-TTS Connection ............................................................................ 1-2
SMART MATRIX ↔SM-DIN ↔IS3W-TTS Connection........................................................................... 1-4
SM-DIN ↔Machine Interface ................................................................................................................... 1-6
SM-DIN and ACT/POWER System Power Supply.................................................................................... 1-7
Sensor Interface ........................................................................................................................................ 1-8
SMART MATRIX ↔SM-DIN/PC Interface................................................................................................ 1-9
ID and Transmission Speed Configuration on Each SM-DIN Board......................................................... 1-12
SMART MATRIX Master ↔SMART MATRIX Slave Connection ............................................................. 1-13
Example of Plant Layout............................................................................................................................ 1-14
2 – Operating Instructions
SMART MATRIX TWIST Operation .......................................................................................................... 2-1
Navigation throughout the Display Windows............................................................................................. 2-2
Immediate Function Activation through the SMART MATRIX Buttons ..................................................... 2-7
Interpretation of Operating Screens .......................................................................................................... 2-8
SMART MATRIX TWIST Menu Structure.................................................................................................. 2-9
Sensor Configuration and Numbering ....................................................................................................... 2-10
Smart Matrix Code..................................................................................................................................... 2-13
/Output Configuration on SM-DIN/Smart Matrix ........................................................................................ 2-14
Keycode Setting......................................................................................................................................... 2-17
Communication Test.................................................................................................................................. 2-20
Sensors Test.............................................................................................................................................. 2-21
Service Functions ...................................................................................................................................... 2-22
MATRIX LCD Adjustment.......................................................................................................................... 2-27
Information about SMART MATRIX TWIST .............................................................................................. 2-28
Style Parameters Programming ................................................................................................................ 2-29
Style Loading ............................................................................................................................................. 2-32
SCAN ERROR function ............................................................................................................................. 2-33
SCAN STYLES function ............................................................................................................................ 2-34
Sensor Histogram ...................................................................................................................................... 2-35
Error Counter Display ................................................................................................................................ 2-37
SMART MATRIX TWIST Error Message................................................................................................... 2-39
Errors shown on Display of SM-DIN Boards ............................................................................................. 2-40
3 – System Components
IS3x/TTS Sensor Features ........................................................................................................................ 3-1
Parameters that affect the sensor detection features................................................................................ 3-7

Table of Contents
SMART MATRIX TWIST - iv -
Page intentionally left blank

Connections and
Electrical Interface
1

PC ↔SMART MATRIX ↔SM-DIN Connection
SMART MATRIX TWIST - 1-1 -
PC ↔SMART MATRIX ↔SM-DIN Connection
The following diagram shows the interconnections among: SMART MATRIX Terminal, SM-DIN Sensor
Interface Boards and PC.
The PC is only used for firmware update operations on SMART MATRIX Terminal and SM-DIN
Boards (**).
(*) To connect the sensors, please refer to the following sections:
SMART MATRIX
↔ SM-DIN ↔ IS3.. sensors Connection.
(**) To update the firmware on SM-DIN Boards you must:
-Disconnect cable {from Smart Matrix PC-IN connector
-Disconnect cable |from 1st SM-DIN Board SM/IN }connector
-Connect cable {to connector }of 1st SM-DIN Board
Prior to operate the SMART MATRIX terminal, make sure you have programmed the communication
speed on all the SM-DIN TWIST as well as on CV232/485/9 module.
For more details, please refer to paragraph SMART MATRIX
↔ SM-DIN/PC Interface and to
paragraph “ID and Transmission Speed Configuration on Each SM-DIN Board” within the Section 1.
Sensors Sensors Sensors
as alternative

SMART MATRIX ↔SM-DIN ↔IS3F-TTS Connection
SMART MATRIX TWIST - 1-2 -
SMART MATRIX ↔SM-DIN ↔IS3F-TTS Connection
+The SMART MATRIX TWIST system can manage a textile machine consisting of 1 or 2 sides and a
maximum of 128 sensors per side.
The sensor connection can be carried out directly on SM-DIN Boards (max 64 sensors per Board), or by
means of an optional ACT/POWER module (max 100 sensors per module).
The following diagram shows the direct connection of IS3F-TTS Sensors to a SM-DIN Board, as well as the
connection between SM-DIN Boards and SMART MATRIX.
+You can connect IS3F-TTS and IS3W-TTS sensors together on the same line
Max 64 sensors IS3F-TTS
4 lines - max 20 sensors per line

SMART MATRIX ↔SM-DIN ↔IS3F-TTS Connection
SMART MATRIX TWIST - 1-3 -
The following diagram shows the connection of IS3F-TTS Sensors to the ACT/POWER module, the
connection between ACT/POWER module and SM-DIN Board and between SM-DIN Board and SMART
MATRIX terminal.
Max 100 sensors IS3F-TTS
6 lines - max 20 sensors per line

SMART MATRIX ↔SM-DIN ↔IS3W-TTS Connection
SMART MATRIX TWIST - 1-4 -
SMART MATRIX ↔SM-DIN ↔IS3W-TTS Connection
+The SMART MATRIX TWIST system can manage a textile machine consisting of 1 or 2 sides and a
maximum of 128 sensors per side.
The sensor connection can be carried out directly on SM-DIN Boards (max 64 sensors per Board), or by
means of an optional ACT/POWER module (max 100 sensors per module).
The following diagram shows the direct connection of IS3W-TTS Sensors to a SM-DIN Board, as well as the
connection between SM-DIN Boards and SMART MATRIX.
+You can connect IS3F-TTS and IS3W-TTS sensors together on the same line
Max 54 sensors IS3W-TTS
4 lines - max 16 sensors per line

SMART MATRIX ↔SM-DIN ↔IS3W-TTS Connection
SMART MATRIX TWIST - 1-5 -
The following diagram shows the connection of IS3W-TTS Sensors to the ACT/POWER module, the
connection between ACT/POWER module and SM-DIN Board and between SM-DIN Board and SMART
MATRIX terminal.
Max 100 sensors IS3W-TTS
6 lines - max 17 sensors per line

SM-DIN ↔Machine Interface
SMART MATRIX TWIST - 1-6 -
SM-DIN ↔Machine Interface
The following diagram shows the electrical interface (pin assignment) of SM-DIN Board.
The sensor interface is shown on page 1-8.
(*) Recommended power supply: 24 Vdc with PSU 20 AS/ASM
PSU 20AS = three-phase power supply (400 Vac)
PSU 20ASM = single-phase power supply (230 Vac)
Machine Interface
(INPUT)
Machine Interface
(OUTPUT)
Power Supply (*)

SM-DIN ↔Machine Interface
SMART MATRIX TWIST - 1-7 -
SM-DIN and ACT/POWER System Power Supply
On systems including both SM-DIN modules and ACT/POWER modules, the power supply is provided on
the ACT/POWER module POWER connector, while the SM-DIN module power supply is provided by the
SM-DIN - ACT/POWER connection cable, as shown on next figure.

Sensors Interface
SMART MATRIX TWIST - 1-8 -
Sensor Interface
The following diagram shows the electrical interface (pin assignment) between SM-DIN and IS3.. sensors or
between ACT/Power module and IS3.. sensors
Max 64 IS3F/TTS sensors or
54 IS3W/TTS sensors
numbered with the Identify
function (Setup menu)
SM-DIN
Max 100 IS3F/TTS or
IS3W/TTS sensors
numbered with the Identify
function (Setup menu)
ACT/Power (optional)
Drop line 1 - Sensors
Drop line 2 - Sensors
Drop line 3 - Sensors
Drop line 4 - Sensors
Drop line 6 - Sensors
Drop line 5 - Sensors
Drop line 4 - Sensors
Drop line 3 - Sensors
Drop line 2 - Sensors
Drop line 1 - Sensors

SMART MATRIX ↔SM-DIN/PC Interface
SMART MATRIX TWIST - 1-9 -
SMART MATRIX ↔SM-DIN/PC Interface
The following figure shows the electrical interface (pin assignment) of Smart Matrix terminal.
The “Printer” and “USB” connectors are not currently used for TWIST application.
(*) Confirm that the LV green Led shows a double flashing (communication speed on
CV232/485/9 = 115 Kbps).
If necessary press the small Pbutton.
SMART MATRIX Terminal Technical Characteristics
Power supply voltage 24 VDC ± 10%
Current absorption 100 mA Max
Protection fuse (SMART MATRIX) 1.5 A
Protection fuse (Sensor power supply) 1.5 A
0 – 24 VDC
VIL Max 1.2 VDC
Inputs
VIH Min 5 VDC
Operating temperature range +10° / +60° C
Storage temperature -25° / +85° C
Overall dimensions 140x80x31 mm
Port for software upgrade

Technical Characteristics
SMART MATRIX TWIST - 1-10 -
IS3F-TTS and IS3W-TTS Sensors
Technical Characteristics IS3W-TTS Sensors IS3F-TTS Sensors
Power supply voltage 12 .. 24 Vdc ± 20% 12-24 VDC ± 20%
Current absorption 30 mA Max 20 mA Max
STOP Output NPN open collector NPN open collector
STOP output logic Programmable (NO - NC),
Continuous or Pulse
Programmable (NO - NC),
Continuous or Pulse
STOP output protection Protection against over-voltages
and short-circuits
Protection against over-voltages and
short-circuits
STOP output max current 200 mA continuous; 500 mA peak 200 mA continuous; 500 mA peak
Activation delay Programmable from 1 to 250 sec Programmable from 1 to 250 sec
Signalling With integrated LED With integrated LED
Dimensions 36.8x25x15 mm 36.3x25x10 mm
Communication bus One wire One wire
Storage temperature range -25° / +85° C -25° / +85° C
Temperature range +10° / +60° C +10° / +60° C
SM-DIN TWIST
The SM-DIN TWIST Boards represent the interface between IS3.. sensors and SMART MATRIX Terminal.
On each SM-DIN TWIST Board it is necessary to setup 2 essential parameters:
P01 = Unique Board identification code (01 – 240)
P02 = Communication speed (Baudrate)
SM-DIN TWIST Technical Characteristics
Power supply voltage 12-15 VAC / 24 VDC
Current absorption 200 mA Max
Protection fuse (Board protection) 5 A
Protection fuse (Sensor power supply) 3 A
0,3 A 125 VAC
Stop output (NO/NC) 1A 30 VDC
0 – 24 VDC
VIL Max 1,2 VDC
Inputs
VIH Min 5 VDC
Operating temperature range +10° / +60° C
Storage temperature range -25° / +85° C
Overall dimensions 138.5x124x35 mm