btsr SMART WARP User manual

SMART MATRIX WARP
Operating Manual
ENGLISH
Rev. 3.0 - December 2011

SMART MATRIX WARP - Rev. 3.0 - December 2011
Copyright - BTSR – All rights reserved.
This manual is entrusted to the users of SMART MATRIX WARP system developed for control/monitoring
activities of textile machinery equipped with either quality control (IS3)or tension control (TS5/TS7)sensors.
You are kindly recommended to thoroughly read the instructions provided by this manual prior to connect
and use the system.
BTSR reserves the right to change at any time the contents of this Manual, without notice.
For any technical or commercial problem, please contact your local BTSR dealer or call directly BTSR
customer service center. We will be glad to meet your needs.
Thank you for your trust and good job.
The product described herein is compliant with the requirements of Machinery Directive 2006/42/EC and
EMC Directive 2004/108/EC.
All BTSR products are covered by patents and adopt exclusive, profitable and high tech solutions.
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BTSR® is a registered trademark “Best Technology Study & Research” of BTSR International S.p.A.

Introduction
i

Introduction
SMART MATRIX - i -
Introduction
Congratulations for choosing a BTSR product.
With our SMART MATRIX WARP yarn control system, you got an innovative, unique solution, which offers
you multiple advantages concerning the quality control of your production.
SMART MATRIX WARP has been designed for applications on large warping machines that use in
continuous mode a large number of yarns (thousands) during the entire working cycle.
SMART MATRIX WARP, combined with either IS3 yarn control sensors or TS5/TS7 tension sensor,
represents a complete and effective machine control system.
The SMART MATRIX WARP system has been developed by BTSR International S.p.A. to make easier and
optimize:
•The sensor programming,
•The system configuration,
•The production monitoring.
The system is capable of self-learning the yarn sequence used by the textile machine during a sample cycle
(LEARN) and to indicate any type of error detected during the subsequent production cycles (broken or
missing yarns, uncut yarns, threading or pick-up errors, excessive or insufficient yarn tension, etc.).
The availability of a “User Friendly” graphic interface allows you to quickly and intuitively program all the
operating parameters of IS3/TS5/TS7 sensors; in addition, it provides a real time monitoring of sensors
behavior and production efficiency.
Manual Objectives
This manual has been written to provide the users of SMART MATRIX WARP system with the essential
information required to:
•Correctly install and connect the various system components (SMART MATRIX terminal, SM-DIN
WARP Boards, IS3 or TS5/TS7 sensors, ACT/D lamp interface modules, etc.)
•Configure the system according to the application needs and setup the various operation
parameters.
•Detect and interpret the error signaling and system efficiency data
•Use the diagnostics maintenance and utility functions offered by the system (system component
test, firmware upgrading, etc.).

Introduction
SMART MATRIX - ii -
How to Use this Manual
The manual is subdivided into 3 sections:
Section 1 – includes the connection diagrams and the electrical interface of the various system
components.
Section 2 – provides the operating instructions for a correct use of the SMART MATRIX WARP terminal
as well as the parameter configuration/programming instructions and data/errors display
facilities.
Section 3 – describes the main characteristics and performances of the various system components (IS3
sensors, TS5/TS7 sensors, SM-DIN WARP modules, etc.). Furthermore, it provides some
details to better understand the operating principles upon which the SMART MATRIX WARP
system is based (Row/Column/Bar Priority, SLOW-FAST Control Parameters, etc.).
Symbols Used
This symbol is used to point-out notes, warnings and other important information.
IS3 Within this manual, the IS3F-485 sensors used for SMART MATRIX WARP application will be
indicated with the generic wording IS3.
TS5/TS7 Within this manual, the TS5/Dttt... or TS7/Dttt… sensors as well as the last generation TS55/Dttt...
/ TS77/Dttt… sensors used for SMART MATRIX WARP application will be indicated with the
generic wording TS5/TS7.
In the program function descriptions, this symbol indicates the function
(e.g. DEVICE) within the menu item (SETUP).
The graphic symbol of either IS3 sensor or TS5/TS7 sensor, shown on the page header, indicates
that the relevant function applies exclusively to the indicated sensor type.
SETUP →DEVICE

Table of Contents
SMART MATRIX - iii -
Table of Contents
1 – Connections and Electrical Interface
PC ↔SMART MATRIX ↔SM-DIN Connection.......................................................................................... 1-1
SMART MATRIX ↔SM-DIN ↔IS3 + ACT/D Connection .......................................................................... 1-2
SMART MATRIX ↔SM-DIN ↔TS5 + ACT/D Connection ......................................................................... 1-3
SMART MATRIX ↔SM-DIN ↔TS7 + ACT/D Connection ......................................................................... 1-4
SM-DIN ↔Machine Interface ...................................................................................................................... 1-5
Sensors (ACT/Ds) Interface ......................................................................................................................... 1-6
SM-DIN ↔ACT/Ds ↔Machine Interface .................................................................................................... 1-7
SMART MATRIX ↔SM-DIN/PC/DISPLAY Interface .................................................................................. 1-8
SMART MATRIX WARP Generic Application Diagram (IS3)....................................................................... 1-9
SMART MATRIX WARP Generic Application Diagram (TS5)...................................................................... 1-10
2 – Operating Instructions
SMART MATRIX WARP Operation.............................................................................................................. 2-1
Navigation throughout the Display Windows................................................................................................ 2-2
SMART MATRIX WARP Menu Structure..................................................................................................... 2-9
Choice of Device Type (IS3 or TS5/TS7) ..................................................................................................... 2-10
Creel Mapping (STD or ADV) ....................................................................................................................... 2-11
Sensor Configuration and Numbering .......................................................................................................... 2-12
Lamps (ACT/D) Configuration and Numbering ............................................................................................ 2-17
Smart Matrix Code........................................................................................................................................ 2-20
Board Mode .................................................................................................................................................. 2-21
Options ......................................................................................................................................................... 2-22
Input/Output Configuration on SM-DIN/Smart Matrix ................................................................................... 2-23
Efficiency Calculation Mode ......................................................................................................................... 2-25
Keycode Setting............................................................................................................................................ 2-26
Communication Test..................................................................................................................................... 2-28
Sensors Test................................................................................................................................................. 2-29
Lamps Test ................................................................................................................................................... 2-30
Offset TS5/TS7 ............................................................................................................................................. 2-31
Sensors Firmware Upgrade.......................................................................................................................... 2-33
ACT/D Upgrade ............................................................................................................................................ 2-33
MATRIX LCD Adjustment............................................................................................................................. 2-37
LED Display setup ........................................................................................................................................ 2-38
Information about SMART MATRIX WARP.................................................................................................. 2-39
Style Parameters Programming (TS5/TS7).................................................................................................. 2-40
Style Parameters Programming (IS3F) ........................................................................................................ 2-42
Style Loading ................................................................................................................................................ 2-44
Sensors Histogram ....................................................................................................................................... 2-45
Efficiency Data.............................................................................................................................................. 2-47
Error Counter Display (TS5/TS7) ................................................................................................................. 2-48
Error Counter Display (IS3) .......................................................................................................................... 2-50
LEARN.......................................................................................................................................................... 2-52
SMART MATRIX Error Message.................................................................................................................. 2-53
Errors shown on Display of SM-DIN Boards ................................................................................................ 2-56

Table of Contents
SMART MATRIX - iv -
3 – System Components and Configuration
IS3 Sensor Features..................................................................................................................................... 3-1
TS5/TS7 Sensor Features............................................................................................................................ 3-4
Differences between TS5 and TS7 Sensors ................................................................................................ 3-13
SM-DIN WARP ............................................................................................................................................. 3-14
ID and Transmission Speed Configuration on Each SM-DIN Board ............................................................ 3-15
Machine Configuration (Levels, Creels, Rows, Columns, Bar) .................................................................... 3-16
SLOW-FAST Control Parameters ................................................................................................................ 3-21

Connections and
Electrical Interface
1