btsr SMART MATRIX WINDINGFEEDER User manual

SMART MATRIX
WINDINGFEEDER
Operating Manual
ENGLISH
Rev. 1.2 – July 2012

SMART MATRIX WINDINGFEEDER - Rev. 1.2 – July 2012
Copyright - BTSR – All rights reserved.
This manual is entrusted to the users of SMART MATRIX WINDINGFEEDER system developed for
control/monitoring activities of textile machinery equipped with WINDINGFEEDER yarn feeding devices. You
are kindly recommended to thoroughly read the instructions provided by this manual prior to connect and use
the system.
BTSR reserves the right to change at any time the contents of this Manual, without notice.
For any technical or commercial problem, please contact your local BTSR dealer or call directly BTSR
customer service center. We will be glad to meet your needs.
Thank you for your trust and good job.
The product described herein is compliant with the requirements of Machine Directive 2006/42/CE and
EMC Directive 2004/108/EC.
All BTSR products are covered by patents and adopt exclusive, profitable and high tech solutions.
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is a registered trademark of Adobe Systems Incorporate.
BTSR® is a registered trademark “Best Technology Study & Research” of BTSR International S.p.A.

Introduction
i

Introduction
SMART MATRIX WINDINGFEEDER - i -
Introduction
Congratulations for choosing a BTSR product.
With our SMART MATRIX WINDINGFEEDER monitoring and programming terminal combined with
WINDINGFEEDER yarn feeding devices you got an innovative, unique solution, which offers you multiple
advantages concerning the quality control of your production.
The SMART MATRIX WINDINGFEEDER system has been developed by BTSR International S.p.A. to
make easier and optimize:
•The programming of WINDINGFEEDER devices
•The system configuration,
•The production monitoring.
Even if the WINDINGFEEDER devices can operate fully autonomously, the combination with SMART
MATRIX WINDINGFEEDER terminal highly facilitates the device programming operations; in addition it
allows performing various measurements, graphic visualizations and statistical functions which contribute to
keep under control and to improve the quality of your production
The availability of a “User Friendly” graphic interface allows you to quickly and intuitively program all the
operating parameters of WINDINGFEEDER devices; in addition, it provides a real time monitoring of device
behavior and production efficiency.
Manual Objectives
This manual has been written to provide the users of SMART MATRIX WINDINGFEEDER system with the
essential information required to:
•Correctly install and connect the various system components (SMART MATRIX terminal and
WINDINGFEEDER devices)
•Configure the system according to the application needs and setup the various operation
parameters.
•Detect and interpret the error signaling and system efficiency data
•Use the diagnostics maintenance and utility functions offered by the system (system component
test, firmware upgrading, etc.).
How to Use this Manual
The manual is subdivided into 3 sections:
Section 1 – includes the connection diagrams and the electrical interface of the various system
components.
Section 2 – provides the operating instructions for a correct use of the SMART MATRIX
WINDINGFEEDER terminal as well as the parameter configuration/programming
instructions.
Section 3 – provides the main system support information, such as
- possible error message
- summary tables of Style Programming Parameters
- examples of Profile Programming

Introduction
SMART MATRIX WINDINGFEEDER - ii -
Symbols Used
This symbol is used to point-out notes, warnings and other important information.
In the program function descriptions, this symbol indicates the function
(e.g. IDENTIFY) within the menu item (e.g. SETUP).
Reference Documentation
For detailed information about the operation, interface and local programming mode of WINDINGFEEDER
devices, please refer to the WINDINGFEEDER Manual – Edition March 2011.
SETUP →IDENTIFY

Indice
SMART MATRIX WINDINGFEEDER - iii -
Table of Contents
1 – Connections and Electrical Interface
SMART MATRIX ↔WINDINGFEEDER ↔PC Connection...........................................................................1
SMART MATRIX ↔WINDINGFEEDER/PC Interface....................................................................................2
2 – Operating Instructions
SMART MATRIX WINDINGFEEDER Operation.............................................................................................3
SMART MATRIX WINDINGFEEDER Menu Structure ....................................................................................11
Device Configuration and Numbering..............................................................................................................12
SMART MATRIX WINDINGFEEDER Code ....................................................................................................14
I/O Configuration on SMART MATRIX/WINDINGFEEDER ............................................................................15
Efficiency Calculation Mode ............................................................................................................................16
Keycode Setting...............................................................................................................................................17
Communication Test........................................................................................................................................19
Device Offset ...................................................................................................................................................20
Language Selection.........................................................................................................................................21
SMART MATRIX LCD Display Adjustment .....................................................................................................23
Information about SMART MATRIX WINDINGFEEDER.................................................................................24
Style Programming ..........................................................................................................................................25
Style Loading ...................................................................................................................................................30
Graphics Display..............................................................................................................................................32
Alarm Counter Display.....................................................................................................................................34
3 – System Information
SMART MATRIX WINDINGFEEDER Error Messages ...................................................................................37
Summary Tables of Style Programming Parameters ......................................................................................39
Tension Profiler................................................................................................................................................41

Indice
SMART MATRIX WINDINGFEEDER - iv -

Connections and
Electrical Interface
1

SMART MATRIX ↔WINDINGFEEDER ↔PC Connection
SMART MATRIX WINDINGFEEDER - 1 -
SMART MATRIX ↔WINDINGFEEDER ↔PC Connection
The following diagram shows the interconnections among: SMART MATRIX terminal, WINDINGFEEDER
devices and PC.
The PC is mainly used for firmware update operations on SMART MATRIX WINDINGFEEDER
Terminal.
For a correct connection of WINDINGFEEDER device supply and interface cables, please refer to
Section 2 of WINDINGFEEDER Operating Manual.
On all electrical systems, you are kindly recommended to connect the ground cable (GND)
to the support on which the devices are installed.

SMART MATRIX ↔WINDINGFEEDER/PC Interface
SMART MATRIX WINDINGFEEDER - 2 -
SMART MATRIX ↔WINDINGFEEDER/PC Interface
The following figure shows the electrical interface (pin assignment) of SMART MATRIX terminal.
The “Printer” and “USB” connectors are not currently used.
(*) Confirm that the LV green Led shows a double flashing (communication speed on
Cv232/485/9 = 115 kbps).
If necessary press the small Pbutton.
Technical characteristics of SMART MATRIX WINDINGFEEDER terminal
Power supply voltage 24 VDC ± 10%
Current absorption 100 mA Max
Protection fuse (SMART MATRIX) 1,5 A
Protection fuse (Sensor power supply) 1,5 A
0 – 24 VDC
VIL Max 1,2 VDC
Inputs
VIH Min 5 VDC
Operating temperature range +10° / +60° C
Storage temperature -25° / +85° C
Overall dimensions 140x80x31 mm
For more details about the connection of WINDINGFEEDER devices, please refer to Section 2 of
WINDINGFEEDER Operating Manual.
Software upgrading port
Power supply from WINDINGFEEDER

Operating Instructions
2

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 3 -
SMART MATRIX WINDINGFEEDER Operation
All the Configuration, Parameter Setting, Data & Error Display operations, etc. can be managed by the
Operator in quick and intuitive way, using the SMART MATRIX WINDINGFEEDER control terminal.
The SMART MATRIX ↔Operator interface consists of:
A- Graphic display showing:
•menus,
•operating states,
•operation parameters,
•error messages, etc.
•graphic information
B- 6 buttons for:
•immediate activation of particular
functions
•increment/decrement speed-up
(shortcuts)
C- Multi-function rotary selector.
How to Use the Rotary Selector
The selector provides both: “pointing” and “data entry” functions.
Turn the selector to select a menu item / function / parameter within the configuration
screens, etc.
Rapid click: to confirm the selection.
Hold (3 seconds): keep the button pressed to switch from Control status to Interactive
status and viceversa, return to the previous menu level, activate the data setting
window, etc.
B
B
C
A

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 4 -
Navigation throughout the Display Windows
Many configuration/parameter setting functions of SMART MATRIX WINDINGFEEDER system require a
number of parameters distributed among multiple display windows.
All the “Window Selection”, “Parameter Selection within a Window” and “Parameter Setting” functions on
SMART MATRIX terminal, can be carried out using exclusively the multi-function Rotary Selector, through a
navigation technique based upon “Pointing”, “Selecting” and “Value Setting” actions.
The following example explains this navigation technique.
The example refers to the Input/Output configuration function, which consists of 2 windows (SMART MATRIX
and WINDINGFEEDER) and 4 parameters for each window (PRX, ZPX, STC and OUT for SMART MATRIX
window) and (P1/P2, EXC, RESET and ALARM for WINDINGFEEDER window).
1 - Name (label) of currently selected window (foreground)
2 - Name (label) of non-selected window (hidden)
3 - Name of fields within the currently selected window
4 - Field values

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 5 -
Navigation within the Selected Window (SMART MATRIX)
Turn the selector to “Point” in sequence the various items of the window
(SMART MATRIX →PRX →ZPX →STC →OUT).
The frame indicates the “Pointed” field.
ÎÎ Î
Click to “Select” the pointed item. The field name will be shown in riverse.
Example:
PRX field selected (reverse)
Turn the selector to select the desired option (NO=Normally Open contact or NC=Normally
Closed contact)
Example:
New field valule: NC
Once you have set the desider option (in this example NC), clic to confirm.
Example:
PRX field no more selected.
Turn the selector to select a new field and so on……

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 6 -
2 – Windows Swap
Turn the selector to “Point” the label of the current window (SMART MATRIX) and click to
hoghlight it.
Example:
Î
SMART MATRIX window
highlighted
Turn the selector to “Point” the remaining window (WINDINGFEEDER).
WINDINGFEEDER
window highlighted
Click to select the WINDINGFEEDER window and enable the access to its parameters.
The
WINDINGFEEDER
window is now the
current one
Select the desired parameter as explained on previous paragraph:
1 – Navigation within the Selected Window (WINDINGFEEDER)

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 7 -
3 – Entering Alphanumeric Values
Some functions of SMART MATRIX WINDINGFEEDER terminal require typing alphanumeric data fields (e.g.
Style Name setup or change).
To make this operation easier, a soft keyboard has been implemented, which allows entering capital/small
letters, numbers and graphic symbols.
While entering the desired character string, the quick function activation buttons provide the following
functions:
It allows selecting, in sequence, the set of capital letters,
small letters and numbers/graphic symbols.
DEFAULT STYLE NAME
It allows clearing the character to the left of cursor in the
STYLE NAME field
It allows leaving the string entering function.
It allows moving the cursor one position to the right.
It allows moving the cursor one position to the left.
ÎÎ
1)
2)
3)
4)

SMART MATRIX WINDINGFEEDER Operation
SMART MATRIX WINDINGFEEDER - 8 -
To enter the Style Name (e.g. STYLE1), operate as follows:
NOME ARTICOLO DI DEFAULT
Press repeatedly the indicated button to clear the
Default Style Name.
Select, in sequence, the S, T, Y, L, E keys.
Press twice indicated button to select the numeric
keypad.
Select 1.
Confirm the entered string (STYLE1).
4 – Parameters Saving
Once you have setup all the desired parameters, press and hold down for 3 seconds the
rotary selector.
SAVE to save the settings
BACK to return to previous screen without saving
EXIT to return to menu without saving