Cembre B-TC650NA User manual

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OPERATION AND MAINTENANCE MANUAL
17 M 208 U
BATTERY OPERATED HYDRAULIC
CUTTING TOOL
ENGLISH
B-TC650A B-TC650NA

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Low battery
5
FIG. 2
1
1
4
3
FIG. 3a
FIG. 4
13
3
4
12
16 2
20
18
4
21
14
15
22
19
17
Cu Al Steel
5
FIG. 3
3
7
Makita
battery FIG. 1b
FIG. 1a
Metabo
battery
7

3
1
LED WORKLIGHT
2
UPPER BLADE
3
LOWER BLADE
4
LATCH
5
OPERATING BUTTON
6
PRESSURE RELEASE BUTTON
7
BATTERY RELEASE
8
BATTERY
9
RING FOR SHOULDER STRAP
10
BATTERY ADAPTER
FIG. 5
5
6
2
1
1
9
3
4
10
8
7
5
6
8
2
1
1
9
3
4
7
B-TC650A B-TC650NA

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– Before using the tool, carefully read the instructions in this manual.
– Keep hands clear of cutting blades.
– Always wear safety glasses and gloves when operating this tool.
WARNING SYMBOLS
– User information applies in member states of the European Union
(Directives 2011/65/EU and 2012/19/EU), see page 9.
Battery
Tool
(
(
(
(
(
(
(
(
– Do not cut Steel.
– Never throw batteries into re or water.
– Always recycle the batteries.
– Do not discard batteries into domestic refuse or waste disposal.

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1. GENERAL CHARACTERISTICS
(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u
LpA = weighted continuous acoustic pressure level equivalent.
LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.
LWA = acoustic power level emitted by the machine.
(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1
Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic
reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard and under
operating conditions much more severe than those normally found.
B-TC650A B-TC650NA
Application range suitable for cutting Copper, Aluminium
or telephone cables
Max. cutting diameter mm (inches) 65 (2-9/16")
Operating pressure bar (psi) 700 (10,000)
Dimensions (Fig. 9 and g.
10 page 10) mm (inches) 429 x 415 x 83
(16.9 x 16.3 x 3.3)
429 x 435 x 83
(16.9 x 17.1 x 3.3)
Weight with battery kg (lbs) 6,4 (14.1) 6,5 (14.4)
Motor V DC 18
Operating temperature °C (°F) -15 to +50 (+5 to +122)
Recommended oil ENI ARNICA ISO 32 or equivalents
Operating speed twin speed operation and automatic switching from
a rapid advancing speed of the ram to a slower, more
powerful speed
Safety maximum pressure valve
Rechargeable battery type CB1840L MAKITA BL1850B
Type V / Ah (Wh) 18 / 4.0 / (72) 18 / 5.0 (90)
Weight kg (lbs) 0,66 (1.45) 0,6 (1.3)
Acoustic noise
(1)
L
pA
dB (A) 73
L
pCPeak
dB (C) 94.5
L
WA
dB (A) 79
Vibration
(2)
m/s
2
0.575 max.
Battery charger
Input
type
V / Hz
ASC30-36 MAKITA DC18RC
115 / 60 120 / 50 - 60

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This tool has been specically designed for cutting Copper or Aluminium cables.
DO NOT ATTEMPT TO CUT STEEL ROPES OR STEEL REINFORCED CONDUCTORS.
Do not use the tool for purposes other than those intended by Cembre.
The operator should concentrate on the work being performed and be careful to maintain a bal-
anced working position.
Work in a clean, uncluttered area. Keep persons away from immediate work area.
Inspect the blades before each use. Do not use damaged blades.
Damaged blades can break and cause injury or damage to the tool.
Before each use, verify the integrity of the tool; replace any worn, possibly damaged or missing
parts with original Cembre spares.
Wear eye protection. Metal chips can y from blades when cutting.
Do not cut live cables or conductors.
The tool is unsuitable for continuous use and should be allowed to cool down following uninter
rupted, successive cutting operations; for instance, having exhausted a fully charged battery in
one session, delay battery replacement for a few minutes.
Protect thetoolfromrainandmoisture.Waterwilldamage thetool andbattery.Electro-hydraulic
tools should not be operated in pouring rain.
The part reference includes the following:
Hydraulic cutting tool (B-TC650NA is tted with adapter to use Makita battery).
Li-Ion rechargeable battery (2 pcs) (model depends on the tool version).
Battery charger
Shoulder strap.
Plastic carrying case.
USB cable (Ref. to § 5).
2. INSTRUCTIONS FOR USE
The tool can be easily carried using either the handle or the shoulder strap attached to ring (9)
(Ref. to Fig. 5).
Before starting any work, check the battery charge (Ref. to § 2.7) and recharge if necessary.
Refer to the manufacturer's instructions for the correct use of battery and battery charger.
To replace the battery, remove it by pressing the release button (7) (Ref. to Fig. 1a and 1b),
B-TC650A: in the g. 1a press the release button (7) and slide the battery out unlocking it.
B-TC650NA: in the g. 1b press the release buttons (7) and slide the battery out unlocking it.
Insert a charged battery by sliding it into the guides until it locks.
2.1) Head rotation
For ease of operation, the tool head can rotate, allowing the operator to work in the most comfort-
able position (Ref. to Fig. 3).
Do not attempt to rotate the head when the hydraulic circuit is pressurised.
WARNING

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2.2) Setting
Insert the conductor between the blades, up to the desired cutting point (Ref. to Fig. 3).
For a running conductor, release the latch (4) and open the tool head (Ref. to Fig. 3a).
Fully retract the lower blade (3) before attempting to open the tool head (Ref. to § 2.6).
With the conductor on the lower blade (3), close the tool head and fully secure the latch (4).
Before commencing the cutting operation ensure that the latch (4) is fully secured: partial
closure may damage the tool head.
2.3) Blade advancement
Press the operating button (5) (Ref. to Fig. 3) to activate the motor-pump, the ram will gradually
move forward until the lower blade (3) touches the conductor.
To halt the advancement, release the button (5) and the motor will cut out.
2.4) Cutting
Firmly hold thetoolandoperatethebutton(5)togradually move thelowerblade (4)to cuthrough
the conductor.
When the cut is performed, release the button (5), otherwise after the maximum pressure relief
valve has activated the motor will stop automatically.
2.5) LED Worklights
Whilst the tool is in operation, the work area is illuminated by two high luminosity LED Worklights
that switch o automatically at the end of the cycle.
2.6) Blade retraction
By operating the pressure release button (6), the ram will retract and open the lower blade.
2.7) Battery status
The battery is equipped with LED indicators that indicate the
remaining battery life at any time by pressing the adjacent but-
ton (P):
4 LEDs illuminated: fully charged
2 LEDs illuminated: 50 % capacity
1 LED flashing: minimum charge, replace the battery
Worklights (1) illuminated combined with an alarm au-
dible when the operating button (5) is pressed (Ref. to Fig.
5), indicate that the battery voltage has dropped below a
minimum safety threshold; under these conditions the tool will not start, and it is necessary to re-
charge or replace the battery.
The approximate time to fully recharge a battery is about 80 minutes.
After each working cycle, and after the extraction of the battery from the tool, an integrated
battery cut-o device will operate after 70 s approx. Then the LED nearest to button (P) will
ash 5 times each 14 s approx. The battery will be reactivated when it is reintroduced into
the tool and the operating button is pressed.
2.8) Using the battery charger
Carefully follow the instructions in the battery charger user manual.
P

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3. MAINTENANCE
The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with
the following points, should help to maintain its optimum performance:
3.1) Thorough cleaning
Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the tool must be
wiped with a clean cloth taking care to remove any residue, especially close to pivots and move-
able parts.
Do not use hydrocarbons to clean the rubber parts.
Regularly lubricate the moving parts and pivot pins of the head with a few drops of oil.
3.2) Storage case
When not in use, the tool should be stored and transported in the plastic case, to prevent damage.
The case, type VAL-P40, is suitable for storing the tool and accessories.
VAL-P40: Size 520x432x126 mm (20.5x17.0x5.0 inches). Weight 2,6 kg (5.7 lbs).
3.3) Routine maintenance
When the tool reaches the predetermined number of hours worked, it will signal that routine
maintenance is recommended.
The tool will continue to work however 15 sec. after use an alarm comprising 3 beeps com-
bined with illumination of the worklights will signal that its return to Cembre for service is
recommended (see § 6).
4. BLADE REPLACEMENT (Ref. to Fig. 4)
When changing blades, the battery must rst be removed from the tool.
After extended use, the blades may lose their cutting edge. Replace the blades as follows:
Lower blade
– Release latch (4) and open the tool head.
– Operate tool to advance the lower blade (3) until holding screw (13) is visible on the ram (12),
than remove the battery from the tool.
– Using a at blade screwdriver remove the holding screw (13) and release the lower blade (3).
– Insert the new blade and t the holding screw.
Before closing the tool head, release the oil pressure and retract the lower blade, otherwise
the tool head assembly may hit and damage the lower blade.
Upper blade
– Release latch (4) and open the tool head.
– Remove the circlip (18) and extract the head pivot (14), enough to release the tool head assembly.
– Remove circlip (22) and pivot pin (21), to release the latch (4).
Remove latch spring (17) from the upper blade (16).
– Unscrew the 4 screws (20) and remove the left hand guide (15) and the right hand guide (16) to
release the blade (2).

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– Fit the left and right hand guides to the new blade, place the spring (17) into its seat and re-t
the latch (4).
– Fit the blade assembly to the head (19), fully insert the pivot (14) and secure with the circlip (18).
5. CONNECTION TO COMPUTER
Thememorycardintegratedinthetoolrecordsoperatingdata fortransferviatheUSBcablesupplied.
To view and manage this data, go to www.cembre.com and register in the dedicated area, then
download the free Cembre software CEM_SWBT01.
Keeping the Firmware of the tool updated, via free of charge download from here, will optimise
the tool’s performance.
B-TC650NA: To access the mini-USB
port (Ref. to g. 6) and connect the USB
cable to the computer it is necessary to
remove CBA-MTMK battery adapter.
Remove the screw (Ref. to g. 7 and 7a)
and slide the adapter out.
CBA-MTMK
Screw
FIG. 7
mini-USB
FIG. 7a
FIG. 6
B-TC650NA
USER INFORMATION in accordance with “Directives 2011/65/EU and 2012/19/EU.“
The ‘Not in the bin’ symbol above when shown on equipment or packaging means that
the equipment must, at the end of its life, be disposed of separately from other waste.
The separate waste collection of such equipment is organised and managed by the manufacturer.
Users wishing to dispose of such equipment must contact the manufacturer and follow the prescribed
guidelines for its separate collection. Appropriate waste separation, collection, environmentally compat-
ible treatment and disposal is intended to reduce harmful environmental eects and promote the reuse
and recycling of materials contained in the equipment. Unlawful disposal of such equipment will be sub-
ject to the application of administrative sanctions provided by current legislation.
– Following information applies in member states of the European Union:

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429 (16.9)
435 (17.1)
83 (3.3)
429 (16.9)
415 (16.3)
83 (3.3)
FIG. 9 mm (inch) B-TC650A
FIG. 10 mm (inch) B-TC650NA

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This manual is the property of Cembre: any reproduction is forbidden without written permission.
cod. 6261409
6. RETURN TO Cembre FOR OVERHAUL
In the case of a breakdown contact our Area Agent who will advise you on the problem and
giveyouthenecessaryinstructionsonhowtodispatchthe tooltoournearestserviceCentre;
if possible, attach a copy of theTest Certicate supplied by Cembre together with the tool
or ll in and attach the form available in the“ASSISTANCE”section of the Cembre website.
www.cembre.com
Cembre Ltd.
Dunton Park
Kingsbury Road, Curdworth - Sutton Coldfield
West Midlands B76 9EB (UK)
Tel.: [phone] - Fax: [phone]
E-mail: [email protected]
www.cembre.co.uk
Cembre S.a.r.l.
22 Avenue Ferdinand de Lesseps
91420 Morangis (France)
Tél.: [phone] - Fax: [phone]
CS 92014 - 91423 Morangis Cédex
E-mail: [email protected]
www.cembre.fr
Cembre España S.L.U.
Calle Verano 6 y 8
28850 Torrejón de Ardoz - Madrid (España)
Teléfono: 91 4852580
Telefax: 91 4852581
E-mail: [email protected]
www.cembre.es
Cembre GmbH
Heidemannstraße 166
80939 München (Deutschland)
Telefon: [phone]
Telefax: 089 35806777
E-mail: [email protected]
www.cembre.de
Cembre Inc.
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837 (USA)
Tel.: [phone] - Fax: [phone]
E-mail: [email protected]
www.cembreinc.com
Cembre S.p.A.
Via Serenissima, 9
25135 Brescia (Italia)
Telefono: 030 36921
Telefax: 030 3365766
E-mail: [email protected]
www.cembre.com
IKUMA GmbH & Co. KG
Boschstraße 7
71384 Weinstadt (Deutschland)
Telefon: [phone] - 60
Telefax: 7151 20536 - 80
E-mail: [email protected]
www.ikuma.de