Circontrol Raption 150 Compact User manual

Installation Manual
Raption 150 Compact

Raption 150 Compact
Installation Manual
COPYRIGHT INFORMATION
This document is copyrighted, 2022 by Circontrol, S.A. All rights are reserved.
Circontrol, S.A. reserves the right to make improvements to the products
described in this manual at any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted in
any form or by any means without the prior written permission of the original
manufacturer. Information provided in this manual is intended to be accurate
and reliable. However, the original manufacturer assumes no responsibility for
its use, or for any infringements upon the rights of third parties that may result
from its use.
All other product names or trademarks are properties of their respective owners.
CIRCONTROL reserves the right, in its discretion, to make any
amendments, corrections or changes to this manual and its contents at
any time, without obligation to give prior notice.

1 — So, Hello! 01
2 — Before the installation 03
A - Important safety instructions 03
B - Electrical wiring considerations 04
C - Important electrical safety instructions 05
D - EVSE Classification 06
E - Storage 07
F - Unloading and handling 08
3 — Dimensions and overview 09
A - Dimensions 09
B - Overview 10
4 — Installation 11
A - Minimum distances 11
B - Foundation 12
C - Opening 18
D - Placing 20
E - Wiring 24
F - Verification 29
G - How to use and configure 29
5 — Technical data 31
6 — Need help? 33
Here’s your guide to install
Raption 150 Compact

01
Raption 150 Compact Installation Manual
This manual provides information for installing the Charge Point, which has been
designed and tested to allow charging electric vehicles, as specified at IEC 61851
standards.
This document has different sections describing electrical components inside the
Charge Point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to
ensure safe and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage
and danger of death. CIRCONTROL is not responsible for events arising from such
breach.
ELECTRIC RISK
- This symbol indicates a potentially hazardous situation which, if not
avoided may result in a risk of fire, serious injury or death.
- The Charge Point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
- Follow the instructions preceded by this symbol, if not respect them
or perform them correctly, may result in minor or moderate injury to
the user, damage to equipment, damage to facilities or other property.
- Handling the equipment can cause injuries as result of the dimension
and weight. Persons handling the unit must wear safety shoes and
gloves.
1
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT

02
So, hello!
• Compliant with IEC 61851; Electric vehicle conductive charging
system (IEC 61851-1, IEC 61851-21-2 and IEC 61851-23).
• Compliant with IEC 62196, Plugs, sockets-outlets, vehicle
connectors and vehicles inlets, Conductive charging of electric
vehicles (IEC 62196-1, IEC 62196-2 and IEC 62196-3).
• Compliant with CHAdeMO certification.
• Compliant with IEC 61851-24, Digital communication between a
DC EV charging station and an electric vehicle for control of DC
charging.Meets the CCS specification, DIN 70121. ISO 15118 ready.
• Directives: 2014/53/EU, Radio and Telecommunication Terminal
equipment; 2014/30/EU, Electromagnetic Compatibility (EMC);
2014/35/EU, Low Voltage directive.
• RFID complies with ISO 14443A/B/ MIFARE Classic/ DESFire EV1/
ISO 18092/ ECMA-340/ NFC 13.56MHz
• Meter complies with 2014/32/EU, Measuring Instruments
Directive.
• Modem 4G complies with CE/RED.
• Compliant with RoHS 2011/65/EU-2017/2102, Restriction of
Hazardous Substances.

03
Raption 150 Compact Installation Manual
2
AImportant safety instructions
The Charge Point is designed for installation at indoor and outdoor areas. For
each of the different conditions of installation, the unit must be installed safely
and ensure adequate protection.
• Charge point must not be installed in
areas where there is potential risk of
explosion or any salinity level.
• Charge point must not be installed
in industrial areas with high level of
humidity or pollutants.
• Do not install the Charge Point where
falling objects may damage the
equipment.
• The surface where the Charge
Point is placed must withstand the
mechanical forces.
• Do not use this unit for anything other
than electric vehicle charging modes
are expected in IEC 61851.
• Do not modify this unit. If modified,
CIRCONTROL will reject all
responsibility and the warranty will
be void.
• Comply strictly with electrical safety
regulations according to your country.
• Do not make repairs or manipulations
with the unit energized.
• Only trained and qualified personnel
should have access to the electrical
parts inside the Charge Point.
• Check the installation annually by
qualified technician.
• Remove from service any item that
has a fault that could be dangerous for
users (broken plugs, caps that don’t
close...).
• Use only Circontrol supplied spare
parts.
• Do not use this unit if the enclosure
or the EV connector is broken,
cracked, open, or shows any
other indication of damage.
Read carefully all the instructions before starting in order to
ensure properly installation of the Charge Point.

04
Before the installation
The input power supply line for the Charge Point must be hardwired from a
dedicated power transformer or generator and not by LV overhead power lines.
It has to be done under electrical safety regulations according to your country.
Additionally, installation must be phisically separated from residential
environments by distance greater than 30m or by a structure which acts as a
barrier to radiated phenomena.
BElectrical wiring considerations
Take into consideration this section before start wiring
connections of the Charge Point.
1 - INPUT POWER SUPPLY
The dimensioning of the input power supply line of the Charge Point must be
checked by a qualified electrician. Note that various factors, such as, cable
length between distribution board and the Charge Point; maximum input current
of the Charge Point; the installation way, may have influence of the selected
cable. In such cases, increasing the cable cross-section can be necessary.
The installation company will be responsible for dimensioning the wires cross
section and the electrical protections, taking into account the conditions above.
2 - POWER SUPPLY LINE DIMENSIONING
Depending on the input power line, you can carry out the charging sessions to the
electric vehicle with different output power, it is possible to limit the maximum
output power by software so as not to exceed the available input power.
In order to implement this limitation by software, refer to the User Manual.
Note: In Chapter 4, you are going to find more electrical instructions so as to
implement a secure POWER SUPPLY LINE.
3 - MAXIMUM OUTPUT POWER

05
Raption 150 Compact Installation Manual
Important Electrical Safety
C
Instructions
A safe work environment is not enough to control all potential electrical
hazards. It is recommended to be very cautious and work safely. So, the
safety rules shown below could help to control risks of injury or death from
workplace hazards.
• Avoid contact with energized
electrical circuits.
• Disconnect the power source
before servicing or repairing
electrical equipment.
• Use only tools and equipment
with non-conducting handles
when working on electrical
devices.
• Never use metallic pencils or
rulers, or wear rings or metal
watchbands when working with
electrical equipment.
• Enclose all electric contacts
and conductors so that no one
can accidentally come into
contact.
• When it is necessary to handle
equipment that is plugged in, be
sure hands are dry and, when
possible, wear nonconductive
gloves, protective clothes and
shoes with insulated soles.
• Never handle electrical
equipment when hands, feet, or
body are wet or perspiring, or
when standing on a wet floor.
Read carefully all the instructions before starting inorder to
ensure properly handling of electrical parts.

06
DEVSE Classification
Classification of the unit according to the IEC 61851-1:2017:
1 — Power supply Input • EV supply equipment connected to
AC supply network
• Permanently connected
2 — Power supply Output • DC EV supply equipment
3 — Environmental conditions • Indoor and outdoor
4 — Access • Equipment for locations with
restricted access and;
• Equipment for locations with non-
restricted access.
5 — Mounting method • Stationary equipment
- Ground mounted; floor mounted
6 — Protection against electric shock • Class I
7 — Charging models • Mode 4

07
Raption 150 Compact Installation Manual
Whenever possible, the Charge point must be unloaded in their place of installation
and operation. In case of unloaded to a temporary location for storage, it is
convenient to not remove the packaging and store them meeting the following
minimum requirements:
• Safety: Charge Point must be protected against negative elements such as
heat radiation, direct solar radiation, mechanical damage, organic dissolvent
impacts, etc.
• Temperature: for temperatures below -20 ºC and over +60º C special attention
must be paid to the storage and handling.
• Environment: Charge Point must be stored in a dry and dust-free location. The
distance from a heat source must be 1 m away. Outdoor storage of the unit has
to be avoided.
EStorage
What’s included:
Charge Point
Installation
Manual
CirCarLife RFID
Mifare Card
Access
door Key
Foundation Kit
Eyebolts

08
All processes of unloading and handling of the Charge Point must be executed
and monitored by qualified personnel attending to the significant weight of the
unit, complying with safety rules and using the appropriate points of support.
Important notes:
• The delivery truck only unloads the pallet carrying the Charge Point.
• The delivery truck does not have the lifting facilities to move the Charge
Point to its final location.
• The placement of the Charge Point to its final location is the responsibility
of the contractor.
Once the Charge Point is already unloaded from the truck, move it to its final
location with a forklift.
FUnloading and handling

09
Raption 150 Compact Installation Manual
3
ADimensions
• Units specified in millimeters:
1290
1140
1910
550
610
460

10
Dimensions and Overview
BOverview
1- Cover 2- CCS light beacon 3- CCS holder 4- CCS connector
5- Handle 6- RFID reader 7- Credit card payment 8- Touch screen
9- Air inlet Unit 10- CHAdeMO light beacon 11- CHAdeMO holder 12- CHAdeMO connector
13- Power M. air inlet 14- Decorative rear panel 15- 4G Antenna 16- Courtesy light
17- Exit cable 18- Emergency button 19- Decorative front panel
1
3
2
5
6
4
10
12
8
11
13
14
9
19
17
16
15
(*) Depending on the model, the components can vary.
7
18

11
Raption 150 Compact Installation Manual
4
AMinimum distances
When installing the Charge Point, respect the minimum distances for maintenance
and safety reasons.
Please comply accordingly to your country specifications.
The next picture shows how it should be installed.
• Do not install near areas where water or fluids can penetrate into the unit.
• Do not install the Charge Point on unstable terrain.
(*) Respect the minimum lateral distance to allow proper circulation of air flow. This
unit has forced ventilation.
(**) If Bollard Impact Protector is installed, keep 900 mm as a minimum distance
in order to give enough space to open the frontal door of the Charge Point for
maintenance tasks.
1000 1000
900 (**)

12
Installation
BFoundation
Foundation rod
435 mm x M16
24x
6x
1x
Nuts M16
Template upper part
The purpose of this chapter is the technical definition and basic requirements for
implementing the base and fixing the Charge Point.
• The unit is adequate for indoor and outdoor installation
• A foundation kit with a mounting template is provided to ensure the distances
between the foundation bolts.
Washers M16
6x
1x
Template lower part

13
Raption 150 Compact Installation Manual
TEMPLATE UPPER PART DIMENSIONS

14
TEMPLATE LOWER PART DIMENSIONS
R5
R20
22 (x6)
0
25 50
100 150 125 220
0 95 70,5 95,5 121 170
195,5
195
0
432
1076
0
105
525
971,4
48
468
1028
118
538
958
102,1
406
516,7
979,7
137,1
441
551
945,4
481,3 476
1,5
XXXXXXX
1.
XXXXXXX
2.
Nº
FECHA
DESCRIPCIÓN
DIBUJADO
APROBADO
MODIFICACIONES
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
C.López
18/01/2022
1:3
Acero galvanizado
1.219 Kg
PA20V048_90_1002
A3
MEDIDAS EN mm TOLERANCIAS GENERALES: - PIEZAS METÁLICAS S/DIN 2768 m - PIEZAS PLÁSTICAS S/DIN 16742
PESO:
F
8
7
6
5
CIRCONTROL, S.A.
ACABADO: MATERIAL:
FORMATO:
DIBUJADO:
SUSTITUIDO POR: SUSTITUYE A:
COMPROBADO:
FECHA
NOMBRE
Nº PLANO:
DENOMINACION:
ESCALA:
PLANTILLA CIMEN. INF. RAPTION 50
E
REV.
-

15
Raption 150 Compact Installation Manual
• Place the foundation bolts into the templates using provided nuts with the help
of a 24mm open-end wrench. Take into consideration the following measures.
Step 1
Step 2