Circontrol Raption 50 Gen2 Series User manual

Service Manual
Raption 50
Gen2 Series

Raption 50 Gen2 Series
Service Manual
COPYRIGHT INFORMATION
This document is copyrighted, 2021 by Circontrol, S.A. All rights are reserved.
Circontrol, S.A. reserves the right to make improvements to the products
described in this manual at any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted in
any form or by any means without the prior written permission of the original
manufacturer. Information provided in this manual is intended to be accurate
and reliable. However, the original manufacturer assumes no responsibility for
its use, or for any infringements upon the rights of third parties that may result
from its use.
All other product names or trademarks are properties of their respective owners.

0

01
Contents
1 — So, Hello! 04
2 — Features 06
A - Main features 06
B - Dimensions 08
C - Components overview 09
3 — Control devices 20
A - PC Screen 20
B - Mode 4 board 23
C - CCS board 26
D - Mode 3 device 28
4 — Protection devices 30
A - Disconnector 30
B - RCD 31
C - MCBs 32
D - RCBOs 33
E - Backflow diode and Clixon 34
F - Transient surge protector 36
G - Isolation protection device 37

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Raption 50 Series Service Manual
5 — Other components 40
A - Heater system 41
B - Ventilation system 43
C - RFID reader 44
D - AC meter 45
E - DC meter 46
F - SuperCapacitors board 47
G - Power supplies 48
H - Contactors 49
6 — Other optional components 52
A - RFID Reader - Legic 52
B - Teltonika RUT 240 54
C - Shutter protection 55
7 — Troubleshooting & Errors 56
A - Troubleshooting introduction 57
B - Log files 60
C - Decoding the error 62
D - Error code in remote 70
E - Communications errors 72
F - OCPP errors
G - Power modules errors
73
79

03
8 — Maintenance 80
9 — Annexes 84
10 — Technical data 86
11 — Need help? 90

This manual provides service and maintenance information for Circontrol Charge
Point, which has been designed and tested to allow electric vehicle charging, specified
in IEC 61851.
This document has different sections describing electrical components inside the
Charge Point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to
ensure safe and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage
and danger of death. CIRCONTROL is not responsible for events arising from such
breach.
ELECTRIC RISK
- This symbol indicates a potentially hazardous situation which, if not
avoided may result in a risk of fire, serious injury or death.
- The Charge Point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
- Follow the instructions preceded by this symbol, if not respect them or
perform them correctly, may result in minor or moderate injury to the
user, damage to equipment, damage to facilities or other property.
- Handling the equipment can cause injuries as result of the dimension
and weight. Persons handling the unit must wear safety shoes and gloves.
04
Raption 50 Series Service Manual
1
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT

05
So, hello!
Read carefully all the instructions before doing any
maintenance work inside the Charge Point.
Important safety instructions
• Read all the instructions before using
and configuring the Charge Point.
• Do not use the Charge Point for
anything other than electric vehicle
charging modes are expected in IEC
61851.
• Do not modify the Charge Point. If
modified, CIRCONTROL will reject all
responsibility and the warranty will
be void.
• Comply strictly with electrical safety
regulations according to your country.
• Do not make repairs or manipulations
with the unit energized.
• Only trained and qualified personnel
should have access to the electrical
parts inside the Charge Point.
• Check the installation annually by
qualified technician.
• Remove from service any item that
has a fault that could be dangerous
for users (broken connectors, caps
that don’t close...).
• Use only Circontrol supplied spare
parts.
• Do not use this product if the
enclosure or the EV connector is
broken, cracked, open, or shows any
other indication of damage.
• Adaptors or conversion adapters and
cord extensions set are NOT allowed
to be used.

06
Raption 50 Series Service Manual
2
AMain features
1
3
2
5
6
7
16
8
4
9
10
11
12
13
14
15
18
19
20
17
21
22
23
24

07
Features
1- Cover 2- Exit AC cable 3- AC light beacon 4- CHAdeMO
connector
5- Air inlet
6- Air outlet 7- Decorative
front panel
8- Decorative rear
panel
9- Handle 10- CHAdeMO
holder
11- CCS holder 12- AC holder or
socket 32A *
13- CCS light
beacon
14- CHAdeMO light
beacon
15- Antenna
16- Air outlet 17- Exit DC cable 18- Touch screen +
Axial fan
19- Emergency button 20- RFID reader
21- Air inlet 22- Air inlet 23- CCS connector 24- Courtesy light
(*) Depending of the model, the components can vary.

08
Raption 50 Series Service Manual
BDimensions
• Units specified in millimeters:

09
CComponents Overview
Inside the Charge Point it is possible to differentiate four main parts. In the upper part
there are the electronic boards, the electrical protections and the electrical actuators.
In the medium part there are the power modules. In the lower part there is the power
input supply section and the last important part is in both doors.
Electronic boards, etc
Power modules
Power supply section
Right door
Left door

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Raption 50 Series Service Manual
1 — ELECTRONIC BOARDS, ETC (UPPER PART)

11
1- DC Contactor. 12Vdc.
120A(KM7.1/KM7.2/KM8.2/
KM8.3)
2- Diode rectifier 162A (E6.1)
with forced ventilation (M6.1)
3- Fuse holder 1pole 14x51
(F6.1/ F6.2/F6.3/F6.4)
4- Emergency button (S9.1) 5- Isolation protection
device(B15.1)
6- Heater with fan 400W
(M13.3)
7- Ceramic fuse 5x20 1A (F3.1/
F3.2/F3.3/F3.4)
8- Miniature circuit breaker 4
poles 25A class C (Q4.1/Q4.2/
Q4.3/Q4.4)
9- Conctactor 10A/230VAC
GMR-4M 2a2b (K13.3)
10- Three-phase MID energy
meter (P9.1)
11- AC MCB (Q9.1) 12- Auxiliar contact 6A
(Q9.2)
13- RCD protection (T4.1) 14- RCD protection (T9.1) 15- Panel thermostat NC.
10A 250Vac (B13.1)
16- Contactor 4 Poles 80A
230Vac (KM10.1)
17- Mode 4 Control Board
(N14.1)
18- CCS Control board
(A15.2)
19- Service schuko (E11.1) 20- 24Vdc Power Supply
(J11.1)
21- 12Vdc Power Supply
(J11.2)
22- Expansion board (P5.1) 23- Relays board (J4.1) 24- SuperCapacitors Board
(J07.1)
25- Mode 3 (A9.1)) 26- RJ45 Adaptor (X9.3)
27- 12Vdc Relays (K91,
K4.1, K4.2, K8.1, K8.3,
K13.2, K13.4, K15.1)
28- RCBO 1P+N 10A 30mA
class A (Q11.1, Q11.2, Q11.3)

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Raption 50 Series Service Manual
2 — POWER MODULES (MEDIUM PART)
1
7
2
3
4
6
5
13
8 9
12
11
10

13
1- Kit filters for Raption 50 2- Upper power modules
(A5.1/A5.2)
3- Lower power modules
(A5.3/A5.4)
4- Ventilation chamber
access
5- Kit filters for Raption 50 6- Centrifugal fan 190mm for
power stage (M12.2)
7- Kit filters for Raption 50 8- Power module 12.5kW 1
(A5.1)
9- Power module 12.5kW 2
(A5.2)
10- Centrifugal fan 190mm
for power stage (M12.2)
11- Air outlet filters 12- Power module 12.5kW 3
(A5.3)
13- Power module 12.5kW
4 (A5.4)

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Raption 50 Series Service Manual
3 — POWER SUPPLY SECTION (LOWER PART)
1
236
5
1- Current transformer TC5 100/5
(T3.3/ T3.4/ T3.5) for MID AC
Meter - CEM-C30 for DC side
2- Switch disconnector 3
poles + neutral 160A(F3.1).
Main circuit breaker
3- Ground terminal block
4- Transient surge protector
device (optional component)
5- Communications module
for CEM energy meters (T4.1)
6- Three-phase MID
energy meter. Indirect
measument 5(10)A(P4.1)
Note: in order to find more details about the cable installation, please, refer to
the Installation Manual.
4

15
4 — LEFT DOOR
On the left door it is placed the CHAdeMO and CCS holders and beacon lights.
Optionally, locking system can be included too.
Also, there is one LED over each holder indicating the lock state:
- Red > Connector locked
- Off > Connector unlocked
When using a unit with ‘Mechanical connector locking’ accesory at DC holders, is
not possible to pull back the connectors from holders until user has shown RFID
card and selected the connector he wants to charge with.
There is one label placed between the CHAdeMO and the CCS holders explaining
about this functionality. Follow the instructions given in this label and the HMI
screen.

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Raption 50 Series Service Manual
5 — RIGHT DOOR
4
1
3
2
5
1- Router (A11.2) 2- UTP 6 - Ethernet cable 3- PC Screen cover
4- Unit's MAC number 5- RFID card reader (B11.1)