CM 5623A User manual

Follow all instructions and warnings for
inspecting, maintaining and operating
this hoist.
The use of any hoist presents some risk of
personal injury or property damage. That risk
is greatly increased if proper instructions and
warnings are not followed. Before using this
hoist, each operator should become thoroughly
familiar with all warnings, instructions and
recommendations in this manual. Retain this
manual for future reference and use.
Forward this manual to operator.
Failure to operate equipment as directed in
manual may cause injury.
Siga todas las instrucciones y adver-
tencias para inspeccionar, mantener
y operar éste polipasto.
El uso de cualquier polipasto entraña ries-
gos para personas u objetos. Este riesgo
se incrementa si no se siguen correcta-
mente las instrucciones y advertencias.
Antes de usar el polipasto el operario
debería estar familiarizado con todas las
advertencias, instrucciones y recomenda-
ciones de éste manual. Guarde éste
manual para futuras consultas.
Entregue éste manual al operario Si no se
siguen las instrucciones de funcionamien-
to es posible que se produzcan daños.
Suive toutes les instructions et avertisse-
ments pour l'inspection, l'entretien et
l'opération de ce palan.
L'utilisation de tout palan représente des risques
de blessures ou de dommage à la propriété. Ces
risques sont grandement accrus si des directives
et avis adéquats ne sont pas suivis. Chaque
opérateur devrait se familiariser rigoureusement
avec toutes les instructions et avertissements
de ce manuel avant d'utiliser ce palan.
Conserve ce manuel pour utilisation
et référence future.
Remettez ce manuel à l'opérateur. L'opération
de cet équipement de façon autre que celle
décrite d manuel peut causer des blessures.
Operati g,Mai te a ce & Parts Ma ual
Ma ual de Fu cio amie to,
Ma te imie to y Piezas
Ma uel d'E tretie , d'Opèratio et de Pièces
Before installing hoist, fill in the
information below.
Antes de instaar el polipasto, rellene
los datos siguientes.
Enregistrez les informations suivantes
avant de faire l'installation
Rated Load/
Carga nominal/Charge nominale
Serial No./
Nº de serie/No. de Ser.
Purchase Date/
Fecha de compra/Date d'achat
Chain Hoist
®
Rated Loads
1/2, 1, 2, 3, 5 & 10 Tons
500, 1000, 2000, 3000, 5000
& 10000 Kg.
Cargas Nominales
1/2, 1, 2, 3, 5 y 10 Tm.
500, 1000, 2000, 3000, 5000
y 10000 Kg.
Charges Nominales
1/2, 1, 2, 3, 5 et 10 Tonnes
500, 1000, 2000, 3000, 5000
et 10000 Kg.
56812 656-G

2
CM HOIST PARTS AND SERVICES ARE AVAILABLE
IN THE UNITED STATES AND IN CANADA
As a CM Hoist and Trolley user you are assured of reliable repair and parts services through
a network of Master Parts Depots and Service Centers that are strategically located
in the United States and Canada. These facilities have been selected on the basis of their
demonstrated ability to handle all parts and repair requirements promptly and efficiently.
To quickly obtain the name of the Master Parts Depot or Service Center located nearest you,
call [phone]. Fax: [phone].
LAS PIEZAS Y REPARACIONES DE LOS POLIPASTOS DE CM
ESTÁN ASEGURADAS EN ESTADOS UNIDOS Y CANADÁ
Como usuario de un polipasto y carro de CM le aseguramos cualquier reparación o la disponi-
bilidad de cualquier pieza de repuesto a través de una red de almacenes de piezas
de repuesto y centros de servicio situados estratégicamente en Estados Unidos y Canadá.
Estas instalaciones se han seleccionado en base a su capacidad demostrada en la reparación
de equipos y suminstro de piezas de repuesto de forma rápida y eficaz. Para obtener la
dirección del almacén de piezas de repuesto o del centro de servicio más cercano, llame al
teléfono [phone]. Fax: [phone] (sólo en Estados Unidos y Canadá).
LE SERVICE DE RÉPARATION ET DE PIÈCES POUR PALANS CM EST
DISPONIBLE AUX ÉTATS-UNIS ET AU CANADA
Soyez assurés qu'en temps d'utilisateur de palan et treuil CM, d'un service de réparation
et de pièces fiable par l'entremise d'un réseau de Centres de service et de Dépôts
de pièces maîtresses qui sont stratégiquement situés aux États-Unis et au Canada.
Ces établissements ont été sélectionnés sur une base de leur habileté démontrée
à s'occuper promptement et efficacement des besoins de réparation de pièces. Appelez
le [phone], Fax: [phone] pour obtenir rapidement le nom du dépôt
de pièces maîtresses ou du centre de service situé le plus près.

3 i
VIOLATIONS OF ANY OF THE WARNINGS LISTED MAY RESULT IN SERIOUS PERSONAL INJURY
TO THE OPERATOR OR NEARBY PERSONNEL BY NATURE OF RELEASED LOAD OR BROKEN
HOIST COMPONENTS.
Hoist safety is up to you...
DO NOT LIFT MORE THAN RATED LOAD.
DO OPERATE WITH MANUAL POWER ONLY (ONE OPERATOR).
CHOOSE THE RIGHT
HOIST FOR THE JOB...
INSPECT
USE HOIST
PROPERLY
PRACTICE CAUTION ALWAYS
OPERATOR
SERVICE
DO NOT OPERATE DAMAGED OR MALFUNCTIONING HOIST.
DO NOT OPERATE WITH TWISTED, KINKED, OR DAMAGED CHAIN.
DO NOT PULL AT AN ANGLE. BE SURE HOIST
AND LOAD ARE IN A STRAIGHT LINE.
DO NOT USE LOAD CHAIN AS A SLING.
DO NOT LIFT PEOPLE
OR LOADS OVER
PEOPLE
Choose a hoist with the capacity for the job. Know the
capacities of your hoists and the weight of your loads.
Then match them.
All hoists should be visually inspected
before use, in addition to regular, periodic
maintenance inspections.
Inspect hoists for operations warning
notices and legibility.
Deficiencies should be noted and brought
to the attention of supervisors. Be sure
defective hoists are tagged and taken out
of service until repairs are made.
Under no circumstances should you
operate a malfunctioning hoist.
Check for gouged, twisted, distorted
links and foreign material. Do not operate
hoists with twisted, kinked, or damaged
chain links.
Load chain should be properly lubricated.
Hooks that are bent, worn, or whose
openings are enlarged beyond normal
throat opening should not be used. If
latch does not engage throat opening of
hook, hoist should be taken out of service.
Chains should be checked for deposits of
foreign material which may be carried into
the hoist mechanism.
Check brake for evidence of slippage
under load.
Be sure hoist is
solidly held in the
uppermost part of
the support hook arc. Be sure hoist and load are in a
straight line. Do not pull at an angle.
Be sure load is hooked securely. Do not
tip load the hook. Do not load hook latch.
Hook latch is to prevent detachment of
load under slack chain conditions only.
Do not operate with hoist head
resting against any object. Lift the
load gently. Do not jerk it.
Do not lift co-workers with
a hoist.
Make sure everyone is clear
of the load when you lift.
Do not remove or obscure
operational warning notices.
CLEANIN
Hoists should be kept clean and free
of dust, dirt, moisture, etc., which will
in any way affect the operation or
safety of the equipment.
LUBRICATION
Chain should be properly lubricated.
AFTER REPAIRS
Carefully operate the hoist before
returning it to full service.
The application, the size and type of
load, the attachments to be used
and the period of use must also be
taken into consideration in selecting
the right hoist for the job.
Remember, the hoist was designed to
ease our burden and carelessness not
only endangers the operator, but in
many cases, a valuable load.

4
!!
Improper operation of a hoist can create a potentially
hazardous situation which, if not avoided, could result
in death, or serious injury. To avoid such a potentially
hazardous situation, the operator shall:
1. NOT operate a malfunctioning or unusually performing hoist.
2.NOT operate the hoist until you have thoroughly read
and understood this manual.
3. NOT operate a hoist which has been modified.
4. NOT lift or pull more than rated load for the hoist.
5. NOT use damaged hoist or hoist that is Not working properly.
6. NOT use hoist with twisted, kinked, damaged, or worn
load chain.
7. NOT use the hoist to lift, support, or transport people.
8. NOT lift loads over people and make sure all personnel
remain clear of the supported load.
9. NOT attempt to lengthen the load chain or repair damaged
load chain.
10. Protect the hoists load chain from weld splatter or other
damaging contaminants.
11. NOT use load chain as a sling or wrap load chain around load.
12. NOT apply the load to the tip of the hook or to the
hook latch.
13. NOT apply load unless load chain is properly seated in
the chain wheel(s) or sproket(s).
14. NOT apply load if bearing prevents equal loading on all
load supporting chains.
15. NOT operate beyond the limits of the load chain travel.
16. NOT leave load supported by the hoist unattended
unless specific precautions have been taken.
17. NOT allow the chain or hook to be used as an electrical
or welding ground.
18. NOT allow the chain or hook to be touched by a live
welding electrode.
19. NOT remove or obscure the warnings on the hoist.
20. NOT operate a hoist which has Not been securely
attached to a suitable support.
21. NOT operate a hoist unless load slings or other approved
single attachments are properly sized and seated in the
hook saddle.
22. NOT operate a hoist when it is restricted from forming a
straight line from hook to hook in the direction of loading.
23. NOT lift loads that are Not balanced and that the holding
action is Not secure, taking up slack carefully.
24. NOT operate a hoist unless all persons are and remain
clear of the supported load.
25. Report malfunctions or unusual performances of a hoist,
after it has been shut down until repaired.
26. NOT operate a hoist on which the safety placards or
decals are missing or illegible.
27. Be familiar with operating controls, procedures and warnings.
ii
GENERAL SAFETY INFORMATION
!! !
Improper operation of a hoist can create a potentially
hazardous situation which, if not avoided, could result in
minor or moderate injury. To avoid such a potentially
hazardous situation, the operator shall:
1. Maintain a firm footing or be otherwise secured when
operating the hoist.
2. Check brake function by tensioning the hoist prior to each
lift or pulling operation.
3. Use hook latches. Latches are to retain slings, chains, etc.
under slack conditions only.
4. Make sure the hook latches are closed and not supporting
any parts of the load.
5. Make sure the load is free to move and will clear all
obstructions.
6. Avoid swinging the load or hook.
7. Inspect the hoist regularly, replace damaged or worn parts,
and keep appropriate records of maintenance.
8. Use only Columbus McKinnon parts when repairing the unit.
9. Lubricate load chain as recommended in this manual.
10. NOT operate except with manual power.
11. NOT permit more than one operator to pull on a single
hand chain at the same time. More than one operator is
likely to cause hoist overload.
12. NOT allow your attention to be diverted from operating
the hoist.
13. NOT allow the hoist to be subjected to sharp contact with
other hoists, structures, or objects through misuse.
14. NOT adjust or repair the hoist unless qualified to perform
such adjustments or repairs.
The hoists are intended for general industrial use for
moving loads within their load ratings. Prior to installation
and operation, the user should review the application for
abnormal environmental or handling conditions.
ADVERSE ENVIRONMENTAL CONDITIONS
Do not use the hoists in areas containing flammable vapors,
liquids, gasses or any combustible dust or fibers. Do not use
the hoist in highly corrosive, abrasive, wet environments
or in applications involving exposure to temperatures below
-10 or above 130o F.
MOVING HAZARDOUS LOADS
The hoists are not recommended for lifting materials that could
cause widespread damage if dropped. The lifting or moving
of materials that could explode or cause chemical or radioactive
contamination requires fail-safe, redundant supporting devices
that are not incorporated into these hoists.

5
Product
Code Load
Rating
(Tonne)
Lift
(ft.) Net Weight
(lbs.)
Hand
Chain Pull
to Lift
Rated
Load
(lbs.)
Hand Chain
Overhauled
to Lift Load
One Foot
(ft.)
Dimensions (in)
A B C D E F G H J K L M N
5623A
5624A
5625A
1/2
10
15
20
20
21
23
44 30 11 13/16 11/16 15/16 9/16 5 1/2 8 1/8 3 3/8 2 3/8 5 13/16 5 1/4 5 13/16 15/16 4 5/16
5626A
5627A
5628A
1
10
15
20
29
31
34
54 49 13 3/16 7/8 1 1/8 3/4 6 7/16 9 1/2 3 7/8 2 3/4 6 5/8 6 1/8 6 7/8 15/16 4 15/16
5629A
5630A
5631A
2
10
15
20
44
49
53
74 71 15 9/16 1 3/16 1 3/8 7/8 7 9/16 11 1/8 4 3/8 3 1/4 7 5/8 7 3/16 8 1 1/4 6 1/8
5635A
5636A
5637A
3
10
15
20
64
71
78
92 87 20 1/2 1 1/2 1 9/16 1 3/16 8 7/8 13 3/16 4 7/8 3 3/4 8 5/8 8 11/16 9 13/16 1 5/16 7
5639A
5640A
5641A
5
10
15
20
84
98
113
76 174 25 3/4 1 3/4 1 7/8 1 7/16 9 1/2 13 7/8 4 7/8 3 3/4 8 5/8 8 11/16 9 13/16 13/16 11 1/4
5643A
5644A
5645A
10
10
15
20
157
178
200
102 261 32 1/2 2 11/16 2 11/16 1 15/16 12 13/16 17 3/16 4 7/8 3 3/4 8 5/8 8 11/16 15 1/16 5 3/8 15 13/16
1
Figure 1 - Specifications
SPECIFICATIONS
B

62
CM®Hurricane 360 hand operated chain hoists are highly
versatile materials handling equipment that can be used
to effectively lift loads. The frame and covers are made from steel
stampings. Internal gears are made of high grade, heat treated
steel. Shielded ball bearings or bushings support the heat
treated steel liftwheel. Latch type, forged steel upper and
lower hooks are standard. A dry type friction brake that
does not include pawls and ratchet found in similar hoists
provides positive load control and will suspend the load
at any point.
Hoists with load ratings of 1/2, 1, 2, 3, 5 and 10 ton are available
and this manual applies to all of these units. Standard lifts
are 10, 15 and 20 feet and hoists with longer lifts are available
on a special, per order basis. Plated steel hand chain is pro-
vided with a drop that is 2 feet less than the lift of the hoist.
CM® Hurricane 360 hand operated hoists are built in accor-
dance with the specifications contained herein and at the time
of manufacture complies with our interpretation of the American
Society of Mechanical Engineers (ASME) Standard B30.16,
“Overhead Hoists.” Copies of this standard can be obtained
from ASME Order Department,
22 Law Drive, Box 2300, Fairfield, NJ 07007-2300, USA.
This manual contains important information to help you properly
install, operate and maintain your CM®Hurricane 360 Hoist
for maximum performance, economy and safety.
Please study its contents thoroughly before putting your hoist
into operation. By practicing correct operating procedures
and by carrying out the recommended preventive maintenance
suggestions, you will be assured of long, dependable
and safe service.
After you have completely familiarized yourself with the contents
of this manual, we recommend that you carefully file
it for future reference.
CM®REPAIR/REPLACEMENT POLICY
All Columbus McKinnon (CM®) Hurricane 360 Hoists are inspected
and performance tested prior to shipment. If any properly
maintained hoist develops a performance problem, within one
one year of shipment, due to a material or workmanship defect,
as verified by CM, repair or replacement of the unit will be made
to the original purchaser without charge. This repair/ replacement
policy applies only to CM®Hurricane 360 Hoists installed,
maintained and operated as outlined in this manual, and specifi-
cally excludes hoists subject to normal wear, abuse, improper
installation, improper or inadequate maintenance, hostile
environmental effects and unauthorized repairs/modifications.
We reserve the right to change materials or design if, in our
opinion, such changes will improve our product. Abuse, repair
by an unauthorized person, or use of non-CM®replacement
parts voids the guarantee and could lead to dangerous oper-
ation. For full Terms of Sale, see Sales Order Acknowledgement.
Also, refer to the back cover for Limitations of Warranties,
Remedies and Damages, and Indemnification and Safe
Operation.
UNPACKING
After opening the carton, the hoist should be carefully inspected
for damage which may have occurred during shipment
or handling. Check the hoist frame for dents or cracks
and inspect the load chain for nicks and gouges. If shipping
damage has occurred, refer to the packing list envelope
on the carton for claim procedure.
Operating a unit with obvious external damage may cause
load to drop and that may result in personal injury and/or
property damage.
TO AVOID INJURY:
Carefully check unit for external damage prior to installation.
Before installing the hoist:
1. Determine the weight of the load that is to be lifted
or moved and make sure it does not exceed the rated load
of the hoist.
2. Make sure the support or sling to which the upper hook
is attached is strong enough to hold several times the weight
of the load to be lifted or moved. Be sure the hoist is solidly
held in the uppermost part of the upper hook and the latch
is closed and not in contact with the support or sling.
Attaching the hoist to an inadequate support may allow the
hoist and load to fall and cause injury and/or property damage.
TO AVOID INJURY:
Make sure the structure has sufficient strength to hold
several times the hoist and its rated load.
3. The area in which the hoist is installed must provide
sufficient room for:
-The operator to operate the hand chain.
-The operator and other personnel to stand clear
of the load at all times.
- Firm footing for the operator.
- Clearance between the hoist frame and any object.
-The frame to be free to swivel on the upper hook.
GENERAL INFORMATION
INSTALLATION

7 3
After mounting and before placing in service, check the hoist
for proper operation. To operate the hoist, pull on the hand
chain as indicated below.
Figure 2 - Main Parts of Hurricane 360 Hoist
Operate the hoist with no load and then a light load of approx-
imately 50 pounds to make sure it operates properly and the
brake holds the load when the hand chain is released, then
operate with a rated load as shown on the nameplate.
GENERAL
1. The hoist must always be rigged to lift in a straight
line from hook to hook. The hoist must always be free
to swivel on the upper hook. Under no condition should
the hoist frame be allowed to bear on any support when
in use, as this would cause bending of the hook or frame
and damage the unit.
2. When preparing to lift or move a load, be sure that
the attachments to both hooks are firmly seated
in the saddles of the hooks. Avoid off center loading
of any kind especially loading on the tip of the hook.
Also, observe that the chain hangs straight (without twist)
from hoist to lower hook.
3. When lifting, raise the load only enough to clear the floor
or support, and check to be sure brake will hold load
and that attachments to the load are firmly seated.
Continue the lift only after you are assured the load
is free of all obstructions.
4. Do not load beyond the rated capacity of the hoist.
Rated capacity can be achieved with the following
hand chain pulls:
Since these hand chain pulls can easily be applied by one person,
under no circumstances should more than one person operate
the hoist hand chain.
This hoist is equipped with a load limiting device. The presence
of this device does not authorize the application of overloads.
Always select a hoist whose load rating is in excess of the load
to be handled. If the handwheel slips while operating, reduce
load or use correct capacity hoist.
NOTE:
The load limiting device incorporated in this hoist is effective
only when the overload is being lifted or pulled through
the operation of the handwheel. It will not protect against
externally applied overloads.
5. Do not wrap load chain around the load or bring the
load in contact with the hoist. Doing this will result
in the loss of the swivel effect of the hook which could
mean twisted chain and a jammed liftwheel. The chain
could be damaged at the hook.
6. Stand clear of all loads and avoid moving a load over
the heads of other personnel. Warn personnel of your
intention to move a load in their area.
7. Do not leave the load in the air unattended.
8. Do not lower the hook to a point where the chain
becomes taut between the liftwheel and loose end
connector.
9. Do not run the lower hook block into the hoist frame.
Frame and/or chain guide damage may result.
10. The hoist has been designed for manual operation only.
11. Do not use this or any other overhead materials handling
equipment for lifting persons.
12. Do not allow the load to bear against the hook latch.
The latch is to help maintain the hook in position while
the chain is slack before taking up slack chain.
If not used as directed, hoist may cause injury.
TO AVOID INJURY:
Use only as directed below. Read all instructions before
operating the CM®Hurricane 360 Hoist.
OPERATING INSTRUCTIONS
Hoist
Rated Load
(Tons)
Hand Chain Pull
To Lift Rated Load
(Lbs.)
Power operation may result in structural damage or pre-
mature wear that may cause a part to break and allow the
load to fall.
TO AVOID INJURY:
Operate CM®Hurricane 360 Hoists using hand power only.
1/2
1
2
3
5
10
44
54
74
92
76
102

84
Allowing the load to bear against the hook latch
and/or hook tip can result in loss of load.
TO AVOID INJURY:
Do not allow the load to bear against the hook latch
and/or hook tip. Apply load to hook bowl or saddle only.
13. Never operate the hoist when flammable materials
or vapors are present. Sharp contact between metal parts
can produce sparks that can cause a fire or explosion.
14. STAY ALERT! Watch what you are doing and use common
sense. Do not use the hoist when you are tired, distracted
or under the influence of drugs, alcohol or medication
causing diminished control.
MAINTENANCE
INSPECTION
To maintain continuous and satisfactory operation, a regular
inspection procedure must be initiated so that worn or damaged
parts can be replaced before they become unsafe. The intervals
of inspection must be determined by the individual application
and are based upon the type of service to which the hoist will
be subjected. The inspection of hoists is divided into two general
classifications designated as “frequent” and “periodic.”
Frequent Inspections:
These inspections are visual examinations by the operator
or other designated personnel. The frequent inspections
are to be performed daily and shall include the following items:
a. Braking mechanisms for evidence of slippage daily.
b. Load Chain for lubricant, wear, damaged links
or foreign material-daily (See LOAD CHAIN, page 5).
Any deficiencies noted are to be corrected before the hoist
is returned to service.
Periodic Inspections:
These are inspections by an appointed person who makes
records of apparent external conditions to provide the basis
for a continuing evaluation. For normal service, the periodic
inspections are to be performed yearly and for heavy service,
the periodic inspections are to be performed semi-annually.
Due to the construction of the hoist, it will be necessary
to partially disassemble the unit to perform the periodic
inspections. The periodic inspections are to include those items
listed under frequent inspections as well as the following:
a. Chain for excessive wear or stretch (See page 5).
b. Worn, cracked or distorted parts such as hook
blocks, hand chain guides, chain guide, stripper,
loose end connector, shafts, gears, bushings
and bearings.
c. Inspect for wear on the tip of the driver, stops on
handwheel and pockets of the liftwheel and handwheel.
d. Loose or missing screws, nuts, pins or cotter pins.
e. Inspect brake components for worn, glazed or con-
taminated brake disc and scoring of the brake hub
and brake plate. If the thickness of the friction
washer is less than 1/32 inch, it should be replaced.
f. Replace missing or damaged warning labels.
g. Corroded, stretched or broken brake spring.
h. Hooks-dye penetrant, magnetic particle or other
suitable crack-detecting inspections should be per-
formed at least once a year, if external conditions
indicate there has been unusual usage.
Any deficiencies noted are to be corrected before the hoist
is returned to service. Also, the external conditions may show
the need for more detailed inspection which, in turn, may require
the use of nondestructive-type testing.
Any parts that are deemed unserviceable are to be replaced
with new CM®parts before the unit is returned to service.
It is very important that the unserviceable parts be destroyed
to prevent possible future use as a repair item and properly
disposed of.
Hook Inspection
Hooks damaged from chemicals, deformation or cracks,
or that have more than a 10otwist from the plane of the
unbent hook, excessive opening or seat wear, must be
replaced. Also, hooks that are opened to the extent that
the latch does not engage the tip must be replaced.
Any hook that is twisted or has excessive throat opening
indicated abuse or overloading of the hoist. Other load
sustaining parts should be inspected for damage.
Check to assure the latch is not damaged or bent and that
it operates properly. It should have sufficient spring pressure
to keep it tightly against the tip of the hook and allow
it to spring back to the tip when released. If the latch does
4not operate properly, replace the latch.
Replace hook if opening is greater than “C” or if the thickness
1/2 0.602 0.496 1.039 0.390 0.213
1 0.780 0.673 1.256 0.531 0.230
2 1.063 0.780 1.516 0.670 0.319
3 1.346 1.063 1.732 0.769 0.349
5 1.594 1.311 2.035 1.102 0.472
10 2.409 1.772 2.945 1.378 0.669
Figure 3 - Hook Inspection
Hoist Critical Hook Dimensions (in.)
Capacity
(tons) ABCD E

9 5
at “A”, “B”, “D”, or “E” is less than the dimensions listed
in the chart (see Figure 3, page 4).
LOAD CHAIN
Chain should feed smoothly into and away from the hoist.
If chain binds, jumps or is noisy, first clean and lubricate it (See
below). If trouble persists, inspect chain and mating parts
for wear, distortion or other damage.
Chain Inspection
First clean chain with a non-caustic/non-acid type solvent and
make a link by link inspection for nicks, gouges, twisted links,
weld spatter, corrosion pits, striations (minute parallel lines),
cracks in weld areas, wear and stretching. Chain with any one
of these defects must be replaced.
Figure 4 - Chain Inspection
Slack the portion of the chain that normally passes over the lift-
wheel. Examine the interlink area for the point of maximum wear
(polishing). Measure and record the stock diameter at this point
of the link. Then measure stock diameter in the same area on the
link that does not pass over the liftwheel (use the link adjacent
to the loose end connector for this purpose). Compare these
two measurements. If the stock diameter of the worn link
is 0.010 inch, or more, less than the stock diameter of the unworn
link, the chain must be replaced.
Figure 5 - Chain Inspection
Also check chain for stretch and wear using a vernier caliper
as shown in Figure 5. Select an unused, unstretched section
of chain (usually at the loose end) and measure and record the
length over 11 chain links (pitches). Measure and record the
same length on a worn section of chain. If the result (amount
of stretch and wear) is greater than 0.145 inch, the chain must
be replaced.
Use only a “Knife-Edge” caliper to eliminate the possibility
of a false reading by not measuring full pitch length.
Worn chain can be an indication of worn hoist components.
For this reason, the hoist’s chain guide, stripper and liftwheel
should be examined for wear and replaced as necessary when
replacing worn chain (See DISASSEMBLY and ASSEMBLY,
page 6).
Also, the load chain is specially heat treated and hardened
and should never be repaired.
IMPORTANT: Do not use replaced chain for other purposes
such as lifting or pulling. Load chain may break suddenly with-
out visual deformation. For this reason, cut replaced chain into
short lengths to prevent use and then dispose of it.
NOTE: The above method of inspecting load chain can also
be used to inspect the hand chain for stretch and wear.
Chain Lubrication
A small amount of lubricant will greatly increase the life of load
chain. Do not allow the chain to run dry. Keep it clean and
lubricate at regular intervals with Lubriplate®Bar and Chain Oil
10-R (Fiske Bros. Refining Co.) or equal lubricant. Normally,
weekly lubrication and cleaning is satisfactory,
but under hot and dirty conditions, it may be necessary
to clean the chain at least once a day and lubricate it several
times between cleanings .
When lubricating the chain, apply sufficient lubricant to obtain
natural run-off and full coverage, especially in the interlink area.
LUBRICATION
Hoist normally requires no additional lubrication except when
it had been disassembled for cleaning or repairs.
IMPORTANT: Brake is designed to operate dry. Do not use
any grease or lubricant on the braking surfaces.
When lubricating parts adjacent to the brake, do not use
an excessive amount of lubricant which could seep onto
the brake surfaces.
Using other than CM®supplied load chain may cause the
chain to jam in the hoist and/or allow the chain
to break and the load to drop.
TO AVOID INJURY:
Due to size requirements and physical properties, use
only CM®supplied load chain in the the CM®Hurricane
360 Hoist.
Used motor oils contain known carcinogenic materials.
TO AVOID INJURY:
Never use used motor oils as a chain lubricant. Only use
Lubriplate®Bar and Chain Oil 10-R as a lubricant for the load
chain.

106
Using any grease or lubricant on the braking surfaces
will cause brake slippage and loss of load control
which may result in injury and/or property damage.
TO AVOID INJURY:
Do not use any grease or lubricant on braking surfaces.
The brake is designed to operate dry.
If hoist is disassembled for service, repair or inspection,
remove and clean existing grease from unit and replace with
approximately 1 oz. of Poliplex 2 (Century Lubricants Co.)
grease or equal lubricant to the exterior surface of the drive
shaft, gears, internal thread of brake hub, surface of lift-
wheel bushings (1/2 ton unit), bushings in the gear side plate
and gear cover, internal and external surfaces of handwheel
bushings and rim of handwheel cover.
IMPORTANT: To assure long life and top performance,
be sure to lubricate the various parts of the hoist using the
lubricants specified above. If desired, these lubricants can
be purchased from CM®(See Figure 8, page 8).
REPLACING LOAD CHAIN
To replace the load chain, remove the lower hook block
(656-17) from the chain. Disconnect the chain from the
loose end connector (656-7) and operate the hoist in the
lowering direction to run the chain out of the hoist.
Feed a length of soft wire up and over the liftwheel.
Attach the wire to the new load chain so that the chain will
be entering the center of the hoist frame. Position the chain
so that the first link to engage the liftwheel is an upstanding
link and the weld on all upstanding links will be away from
the liftwheel. Pull on the wire until the chain engages the lift-
wheel. Rotate the handwheel until the chain comes out
on the loose side of the hoist. Attach the chain to the loose
end connector and attach the lower hook block assembly
to the chain so that the lower hook is directly below the
upper hook.
DISASSEMBLY AND ASSEMBLY
The parts list and exploded view on pages 12 and 13
show the general arrangement and name of the parts
of the CM® Hurricane 360 Hand Hoist. These should be used
when disassembling and reassembling the hoists so that
all parts are properly installed.
1. To inspect or replace the load brake disc, it is necessary
to partially disassemble the hoist. Remove the handwheel
cap (656-36) and the handwheel cover support (656-35).
Lift off the handwheel cover (656-34A) and slide it down
the hand chain (656-31). Lift the hand chain out of the
handwheel (656-27) pockets. Remove cotter pin (656-33),
castle nut (656-30) and washer (656-29) from the drive shaft
(656-10). Remove handwheel overload clutch assembly
by turning handwheel (656-27) counter clockwise. Inspect
handwheel brake hub (626-22) and replace it if the friction
surface is excessively scored (see Section 3, HANDWHEEL
OVERLOAD CLUTCH ASSEMBLY). Slide front brake disc
(656-26), ratchet disc assembly (656-21) and rear brake disc
(656-26) from pressure disk (656-20). Remove retaining ring
(656-41) and remove pressure disc (656-20) by turning
counter clockwise. Inspect both brake discs (656-26)
and replace if excessive wear, scoring, glazing
or contamination is found. If brake discs are worn down
to the following thickness, replacement is required:
Capacity Thickness Min. (in)
1/2 –Ton, 1-Ton & 2-Ton .043
3-Ton, 5-Ton & 10-Ton .063
Inspect ratchet disc assembly (656-21) and pressure disc
(656-20) friction surfaces, replace if excessively scored.
After the brake discs are inspected or replaced, reassemble
the hoist in reverse to the order given above.
2. To inspect or replace the liftwheel, chain guide or stripper,
it is necessary to disassemble the hoist. Remove the load
chain (See REPLACIN LOAD CHAIN, above) and then
remove the handwheel cap (656-36) and the handwheel cover
support (656-35). Lift off the handwheel cover (656-34A) and
slide it down the hand chain (656-31). Lift the hand chain out
of the hand wheel (656-27) pockets. Remove cotter pin (656-
33), castle nut (656-30) and washer (656-29) from the drive
shaft (656-10). Remove handwheel overload clutch assembly
by turning handwheel (656-27) counter clockwise. Slide front
brake disc (656-26), ratchet disc assembly (656-21) and rear
brake disc (656-26) from pressure disk (656-20). Remove
retaining ring (656-41) and then remove pressure disc (656-20)
by turning counter clockwise. Remove the handwheel side
plate (656-9), by sliding it over drive shaft (656-10). Remove
the stripper (656-6) and chain guide (656-5). Examine the
stripper, chain guide, liftwheel (656-8) and loose end connector
(656-7) for wear and damage.
If the stripper, chain guide and/or loose end connector are
worn or damaged they should be replaced. If the liftwheel
is not worn or damaged, reassemble the hoist in reverse to
the order given above. If the liftwheel is to be replaced,
continue to disassemble the hoist.
NOTE: Two points of caution to be observed in disas-
sembly and assembly of the gears:
a Loose rollers are used in various locations in some
units. Care must be taken so as to not lose or misplace
these.
b For proper operation, the correct number of rollers
must be installed at the rotating points. Applying
grease to the rollers will help hold them in position during
assembly.
Remove the gear cover (656-1), end covers (656-4) and
gears (656-12A and 656-12B). Remove drive shaft (656-

11 7
10) by sliding it out and remove locking ring (656-11B).
Remove washer (656-11A) and liftwheel gear (656-11).
Remove the liftwheel (656-8) and replace it. The liftwheel
(656-8) may require pressing out of liftwheel bearings.
Check the gears and other parts for excessive wear, cracks
and distortion. Replace parts as necessary and then
reassemble the unit in reverse to the order in which it was
disassembled. Install the load chain per manual section
“REPLACIN LOAD CHAIN”, above. After the hoist is com-
pletely reassembled, it must be tested for proper operation
(See TESTIN , page 8).
3. HANDWHEEL OVERLOAD CLUTCH ASSEMBLY: To inspect
or replace handwheel overload clutch assembly, it is necessary
to partially disassemble the hoist. Remove the handwheel
cap (656-36) and the handwheel cover support (656-35).
Lift off the handwheel cover (656-34A) and slide it down the
hand chain (656-31). Lift the hand chain out of the handwheel
(656-27) pockets. Remove cotter pin (656-33), castle nut (656-
30) and washer (656-29) from the drive shaft (656-10).
Remove handwheel overload clutch assembly by turning
handwheel (656-27) counter clockwise. Use spanner socket
tool (656-45, available from CM Corp.) to remove groove nut
(656-25) from handwheel brake hub (626-22). Slide Belleville
spring washer (656-24), pressure plate (656-23), front brake
disc (656-26), handwheel (656-27) and rear brake disc (656-
26) from handwheel brake hub (626-22). Inspect both brake
discs (656-26) and replace if excessive wear, scoring, glazing
or contamination is found. If brake disc is worn down to the
following thickness, replacement is required:
Capacity Thickness Min. (in)
1/2 –Ton, 1-Ton & 2-Ton .043
3-Ton, 5-Ton & 10-Ton .063
Inspect pressure plate (656-23), handwheel (656-27) and
handwheel brake hub (626-22) friction surfaces, replace
if excessively scored.
Replace parts as necessary and then reassemble the unit
in reverse to the order in which it was disassembled.
Once the handwheel overload clutch is assembled, tighten
the groove nut (656-25) with the spanner socket tool (656-45,
available from CM Corp.) to the following torque specification.
Capacity Torque (in-lb)
1/2 –Ton 31
1-Ton 71
2-Ton 106
3-Ton 128
5-Ton 106
10-Ton 142
These torque value will set the handwheel overload clutch
at approximately 125% of rated capacity. This setting must
be checked with the handwheel overload clutch assembled
into the hoist (See ADJUSTMENT OF LOAD LIMITER).
4. To inspect or replace the pawl or pawl spring, it is necessary
to partially disassemble the hoist. Remove the handwheel cap
(656-36) and the handwheel cover support (656-35). Lift off the
handwheel cover (656-34A) and slide it down the hand chain
(656-31). Lift the hand chain out of the handwheel (656-27)
pockets. Remove cotter pin (656-33), castle nut (656-30) and
washer (656-29) from the drive shaft (656-10). Remove hand-
wheel overload clutch assembly by turning handwheel (656-27)
counter clockwise. Remove retaining ring (656-42), pawl (656-
43), and pawl spring (656-44) from handwheel side plate
assembly (656-9). Inspect pawl (656-43) and pawl spring (656-
43) for wear, replace if worn. Replace parts as necessary and
then reassemble the unit in reverse to the order in which it was
disassembled. After the hoist is completely reassembled,
it must be tested for proper operation (See TESTIN , page 8).
5. To replace hook latch, grind off head of rivet and drive it out.
Remove and discard the latch and spring. Attach the new
latch and spring using the roll pin provided in the latch kit.
ADJUSTMENT OF LOAD LIMITER
To adjust the load limiter:
1. Remove the hoist from the supporting structure and lay
it on a flat working surface with the handwheel facing up.
2. Remove the three screws securing the plastic center cap and
remove the cap (656-36) from the handwheel cover (656-34A).
3. Block the load chain by inserting a screwdriver or pin through
the load chain just below the hoist frame. Operate the hand-
wheel in the up direction to remove the slack from the load
chain, closing and locking the brake.
4. Change the adjustment of the load limiter by tightening the
groove nut (656-25) with the spanner socket tool (656-45,
available from CM Corp.) to increase the setting or by loosening
the groove nut (656-25) to decrease the setting.
5. Perform required load tests after adjustment. (See TESTIN ,
page 8). Revise the adjustment if necessary.
NOTE: The hoist should not be able to lift 150% of the
rated capacity load if the load limiter has been properly
adjusted.
6. Replace the center cap (656-36) in the handwheel cover (656-34A).
LUBRICATION
If hoist is disassembled for service, repair or inspection,
remove and clean existing grease from unit and replace
with approximately 1 oz. of Poliplex 2 (Century Lubricants Co.)
grease or equal lubricant to the exterior surface of the drive
shaft, gears, internal thread of brake hub, surface of liftwheel
bushings (1/2 ton unit), bushings in the gear side plate and gear
cover, internal and external surfaces of handwheel bushings and
rim of handwheel cover.

128
Maintenance (Continued)
GEARS
The gears (656-12A and 656-12B)
do not have to be timed and as a result,
they do not have to be oriented
in a certain position during assembly.
However, for proper operation of the
1/2, 1, 3, 5 and 10 ton units, one gear
marked “A” and one gear marked “B”
must be used.
PREVENTIVE MAINTENANCE
In addition to the inspection procedures,
a preventative maintenance program
should be established to prolong the
useful life of the hoist and maintain
its dependability and continued safe use.
The program should include the periodic
inspections with particular attention
being paid to the lubrication of various
components using the recommended
lubricants (See Figure 8).
TESTING
Prior to initial use, all repaired or used
hoists that have not been operated for
the previous 12 months shall be tested
by the user for proper operation.
Test the unit first in the unloaded state
and then with a light load of 100 lbs.
times the number of load supporting
parts of load chains to be sure it oper-
ates properly and the brake holds the
load when the hand chain is released;
then test with a load of 125% of its
rated capacity.
In addition, hoists in which load
sustaining parts have been replaced
must be tested with 125% of rated
capacity by or under the direction
of a designated person and a written
report prepared for record purposes.
NOTE: Because this hoist is equipped
with a load limiting device occasional
slipping of the handchain wheel may
occur when testing with 125 percent
of rated load.
NOTE: For additional information
on Inspection and Testing refer to
ASME B30.16,”Overhead Hoists”,
obtainable from ASME Order
Department,
22 Law Drive, Box 2300, Fairfield, NJ
07007-2300, U.S.A.
INSPECTOR’S REPORT
ITEM REMARKS (LIST DEFICIENCIES AND RECOMMENDED ACTION)
Inspector’s Date
Signature Inspected Approved by Date
Figure 7 - Recommended Inspector’s Report
RECOMMENDED LUBRICATION SCHEDULE*
CM®HURRICANE 360 HAND HOIST
KEY NO. COMPONENT TYPE OF LUBRICANT ** ORDER TYPE OF SERVICE AND
(SEE PA ES PART NO. FREQUENCY OF LUBRICATION
(12 &13) HEAVY NORMAL INFREQUENT
656-28 Load Chain Lubriplate®Bar and 28619 Daily Weekly Monthly
Chain Oil 10-R (1 gal. can)
656-11 ears and
656-12 Bearing Surfaces 28629 When hoist is disassembled for cleaning
656-13 of Upper Poliplex 2 (1 lb. can) or repairs
656-17 and Lower
Hook Knobs
* This lubrication schedule is based on a hoist operating in normal environment conditions. Hoists operating in adverse
atmospheres containing excessive heat, corrosive fumes or vapors, abrasive dust, etc., should be lubricated more frequently.
** See page 12 for ORDERIN INSTRUCTIONS.
Figure 8 - Recommended Lubrication Schedule

13 9
Maintenance (Continued)
INSPECTION AND MAINTENANCE CHECK LIST
HAND OPERATED HOIST
Type of Hoist ___________________________________________
Location _______________________________________________
Manufacturer __________________________________________
Capacity (Tons) __________________________________________
Original Installation Date ________________________________
Manufacturer’s Serial No. ________________________________
Item Frequency of Inspection Possible Deficiencies OK Action
Frequent Periodic Required
Daily Every 3 Months
Brake Mechanism **Slippage or excessive drift.
Worn, glazed or contaminated brake discs.
Thickness of friction washer less than 1/32 inch.
Handwheel **Binding and does not move freely.
Load Chain **Inadequate lubrication, excessive wear or stretch,
cracked, damaged or twisted links, corroded or
clogged with foreign material.
Hooks **Excessive throat opening, twisted more than 10°,
damaged or non-operating hook latch, chemical
damage. Cracks (Use dye penetrant, magnetic or
other suitable detection method at least once a year).
Lower Hook Block,Upper Hook * Cracks, distortion, excessive wear, corrosion
Block, Upper Hook Pin, or build-up of foreign material.
Chain uide, Bushings, ears,
Drive Shaft, Brake Hub and
Brake Plate
Tip of Driver, Inboard and * Cracks, distortion, excessive wear, corrosion
Outboard Stops on Handwheel or build-up of foreign material.
andOutboard LugsonBrake Hub.
Pockets of Liftwheel, Stripper * Cracks, distortion, excessive wear, corrosion
and Side Plates or build-up of foreign material.
Nuts, Screws, Pins and Cotter Pin * Cracks, bending, loose, stripped threads.
Brake Spring * Corrosion, stretched or broken.
Loose End Connector * Missing, cracked, not secured to chain, not
properly positioned.
Nameplate, Warning Labels * Missing, damaged or illegible.
and Warning Tube
NOTE: Refer to Maintenance and Inspection Sections of this manual for further details.
FREQUENCY OF INSPECTION
Frequent - Indicates items requiring inspection daily or before each use. These inspections may be performed by the operator if properly designated.
Periodic - Indicates items requiring inspection every three months. Inspections to be performed by or under the direction of a properly designated person.
The exact period of inspection will depend on frequency and type of usage. Determination of this period will be based on the user’s experience. It
is recommended that the user begin with a quarterly inspection and extend the periods to semi-annually or annually based on the user’s quarterly
experience.
NOTE: This inspection and maintenance check list is in accordance with our interpretation of the requirements of the Safety Standard
for Overhead Hoists ASME B30.16. It is, however, the ultimate responsibility of the employer/user to interpret and adhere to the
applicable requirements of this safety standard.
Figure 9 - Recommended Inspection and Maintenance Check List

1410
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
1. Hoist is hard to
operate in either
direction.
2. Hoist is hard to
operate in the
lowering direction.
3. Hoist is hard to
operate in the
hoisting direction.
4. Hoist will not operate in
either direction.
5. Hoist will not
operate in the
lowering direction
6. Hoist will not operate in
the hoisting direction.
7. Hoist will not hold load
in suspension.
A) Load chain worn long to gage, thus binding
between liftwheel and chain guide.
B) Load chain rusty, corroded or clogged with
foreign matter such as cement or mud.
C) Load chain damaged.
D) Liftwheel clogged with foreign matter or worn
excessively, causing binding between the lift-
wheel and chain guide.
E) Hand chain worn long to gage, thus binding
between handwheel and cover.
F) Handwheel clogged with foreign matter
or worn excessively, causing binding of chain
between the handwheel and cover.
) Liftwheel or gear teeth deformed.
A) Brake parts corroded or coated with foreign
matter.
B) Brake not properly adjusted.
C) Chain binding.
A) Chain binding.
A) Driver or stops on handwheel broken.
B) ears jammed.
A) Locked brake due to a suddenly applied load,
shock load, or load removed by means other
than by operating unit in the
lowering direction.
B) Chain binding.
C) Lower hook all the way out. Load Chain fully
extended.
A) Chain binding
B) Overload
A) Lower hook or load side of chain on wrong
side of liftwheel.
B) Brake not properly adjusted.
C) Driver or stops on handwheel broken.
D) Worn brake parts.
E) Oily, dirty or corroded brake friction surfaces.
A) Check gage of chain (See page 5). Replace
if worn excessively.
B) Clean by tumble polishing or using a non-
caustic type solvent. Lubricate with
Lubriplate® Bar and Chain Oil 10-R (Fiske
Bros. Refining Co.) or equal lubricant.
C) Check chain for gouges, nicks, bent
or twisted links. Replace if damaged.
D) Clean out pockets. Replace if worn
excessively.
E) Check gage of chain (See page 5).
F) Clean out pockets. Replace if worn
excessively.
) Excessive overload has been applied.
Replace damaged parts.
A) Disassemble brake and clean thoroughly.(By
wiping with a cloth- not by washing in a sol-
vent). Replace brake disc if gummy, visibly
worn or coated with a foreign matter. Keep
brake disc and brake surfaces clean and dry.
B) Readjust Brake (See page 7).
C) See Items 1A, 1B and 1C.
A) See Items 1A, 1B and 1C.
A) Replace damaged part.
B) Inspect for foreign matter in gear teeth.
A) With hoist under load keep chain taut,
pull sharply on hand chain in the lowering
direction to loosen brake.
B) See Items 1A, 1B and 1C.
C) Chain taut between the liftwheel and loose
end connector. Operate unit in hoisting
direction only.
A) See Items 1A, 1B and 1C.
B) If handwheel slips while operating, reduce
load or use correct capacity hoist.
A) Lower hook must be on same side of liftwheel
as upper hook.
B) Readjust Brake (See page 7).
C) See Item 4A.
D) Replace brake parts which are worn.
E) See Item 2A.

15 11
NOTES:

16
12
Repair Parts List
ORDERING INSTRUCTIONS
The following information must accompany all correspondence and orders for replacement parts.
Key Description Part Number Qty.
1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton 10 Ton
656-1 ear Cover with Bushings 00400416 00400417 00400418 00400641 00400641 00400641 1
656-1A ear Set Roller Kit ----- ----- ----- 65600001 65600001 65600001 1
656-2 earing Side Plate (with Bushings & Bearing) 00401366 00401367 00401368 00401369 00401369 00401369 1
656-4 End Cover Assembly 00400355 00400267 00400305 00400472 00400472 00400472 2
656-5 Chain uide 00400328 00400240 00400287 00400453 00400453 00400453 1
656-6 Chain Stripper 00400327 00400229 00400280 00400465 00400465 00400465 1
656-7 Loose End Connector Kit (with Connector Pin and Cotter Pin) 00400422 00400423 00400424 00400643 00400643 00400643 1
656-8 Load Wheel Assembly (Liftwheel Assy) 00401309 00401272 00401250 00401266 00401266 00401266 1
656-9 Handwheel Side Plate Assembly (with Bearing) 00401362 00401363 00401364 00401365 00401365 00401365 1
656-10 Drive shaft 00401290 00401230 00401245 00401260 00401260 00401260 1
656-11 Liftwheel ear 00400331 00401296 00400278 00400456 00400456 00400456 1
656-11A Washer 00401228 00401243 00401243 00401255 00401255 00401255 1
656-11B Locating Ring 00401227 00401242 00401242 00401261 00401261 00401261 2
656-12A Reduction ear Set - A - 00400356 00400259 00400298 00400475 00400475 00400475 1
656-12B Reduction ear Set - B - 00401113 00400260 ----- 00400476 00400476 00400476 1
656-13 Upper Hook Block Assembly 00400344 00400272 00400281 00400478 00400512 00400524 1
656-14 Supporting Bolt (Upper Hook Pin) 00400354 00400270 00400307 00400482 00400514 00400482 1
656-15 Hook Latch Kit 00400449 00400450 00400451 00400647 65600004 65600005 2
656-16 Lower Hook Chain Pin and Nut 00400434 00400435 00400436 00400648 ----- ----- 1
656-17 Bottom Block Assembly 00400342 00400274 00400309 00400480 00400499 00400517 1
656-18 Liftwheel Bearing ----- 09151142 09151109 09151121 09151121 09151121 2
656-19 Cover Hardware Kit (8 Screws) 00400437 00400437 00400649 00400649 00400649 00400649 1
656-20 Pressure Disk 00401292 00401223 00401238 00401267 00401267 00401267 1
656-21 Ratchet Disc Assembly 00401308 00401311 00401315 00401313 00401313 00401313 1
656-22 Handwheel Brake Hub 00401286 00401221 00401236 00401254 00401254 00401254 1
656-23 Pressure Plate 00401288 00401220 00401235 00401256 00401256 00401256 1
656-24 Belleville Spring Washer 09120059 09120054 09120058 09120049 09120041 09120049 1
656-25 roove Nut 09118034 09118030 09118033 09118029 09118029 09118029 1
656-26 Friction Disc 00401294 00401534 00400462 00404732 00404732 00404732 4
656-27 Handwheel 00401282 00401232 00401249 00401263 00401263 00401263 1
656-27A
Handwheel Overload Clutch Assy (with Handwheel, Handwheel
Brake Hub, Pressure Plate, Belleville Spring Washer, roove Nut
and Friction Disc)
00401353 00401354 00401355 00401356 00401403 00401356 1
656-28 Load Chain (Specify Length Required) 85834
(5x15.T8)
85959
(6x18.T8)
635131
(8x24.T8)
85960
(10x30.T8)
85960
(10x30.T8)
85970
(10x30.T10) -----
656-29 Washer 09121001 09121006 09121006 09121010 09121010 09121010 1
656-30 Castle Nut 09117059 09117058 09117058 09117057 09117057 09117057 1
656-31 Hand Chain (Specify Length Required) 04307654 04307654 04307654 04307654 04307654 04307654 -----
656-32 Hand Chain Connection Link 00404733 00404733 00404733 00404733 00404733 00404733 1
656-33 Cotter Pin 09125066 09125069 09125069 09125042 09125042 09125042 1
656-34A Handwheel Cover Assembly (with uide) 00401370 00401371 00401372 00401373 00401373 00401373 1
656-35 Handwheel Cover Support 00400359 00400266 00400304 00400470 00400470 00400470 1
656-36 Cap, CM Kit (with Socket cap screw) 00401374 00401375 00401376 00401377 00401377 00401377 1
656-37 Warning Tube 22296 22296 22296 22296 22296 22296
656-38 Warning Label Kit (3 Labels) 56814 56815 56816 56825 56825 56825 1
656-39 Nameplate Kit (with Drive Screw) 00401378 00401379 00401380 00401381 00401381 00401381 1
656-40 Load Chain Anchor Kit (with Pin and Cotter Pin) ---- ---- ---- ---- 65600022 ---- 1
656-41 Retaining Ring 09129033 09129008 09129008 09129024 09129024 09129024 1
656-42 Retaining Ring 09129031 09129031 09129042 09129038 09129038 09129038 2
Key Description Part Number Qty.
1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton 10 Ton
656-45 Spanner Socket Tool 00401421 00401422 00401423 00401424 00401424 00401424 1
1. Hoist rated load from nameplate.
2. Serial number of the hoist stamped on nameplate.
3. Length of lift.
4. Key number of part from parts list.
5. Number of parts required.
6. Part name from parts list.
7. Part number from parts list.
Available Service Tool ( ot i cluded with hoist)
656-43 Pawl 00401224 00401224 00401239 00401252 00401252 00401252 2
656-44 Spring (Pawl Spring) 00401226 00401226 00401241 00401264 00401264 00401264 2

17 13
CM®HURRICANE 360 HAND HOIST
EXPLODED VIEW

18i-Sp
SI SE HACE CASO OMISO DE LAS ADVERTENCIAS INDICADAS EN ESTE MANUAL, EL OPER-
ARIO O EL PERSONAL PODRÍAN RESULTAR GARVEMENTE LESIONADOS POR CARGAS QUE
SE SUELTEN O POR COMPONENTES AVERIADOS DEL POLIPASTO.
Seguridad: su responsabilidad...
ADVERTENCIA NO ELEVE CARGAS SUPERIORES A LA CARGA NOMINAL.
HÁGALO FUNCIONAR SÓLO MANUALMENTE (UN OPERARIO).
ELIJA EL POLIPASTO
ADECUADO AL TRABAJO
QUE VAYA A REALIZAR...
INSPECCIÓN
UTILICE EL POLIPASTO
ADECUADAMENTE
EXTREME SIEMPRE LAS PRECAUCIONES
OBLIGACIONES DEL
OPERARIO
ADVERTENCIA
1. NO PONGA EN FUNCIONAMIENTO UN POLIPASTO QUE FUNCIONE MAL O SEA
DEFECTUOSO.
2. NO UTILICE POLIPASTOS CON LA CADENA DESGASTADA, TORCIDA O DAÑADA.
ADVERTENCIA NO TIRE EN ÁNGULO. ASEGÚRESE DE QUE EL POLIPASTO
Y LA CARGA ESTÁN EN LÍNEA RECTA.
NO UTILICE LA CADENA COMO ESLINGA DE CARGA.
ADVERTENCIA
NO ELEVE PERSONAS
NI CARGAS SOBRE
PERSONAS.
Seleccione un polipasto con la capacidad adecuada al
trabajo a realizar. Sea consciente de la capacidad de su
polipasto y del peso de las cargas.
Utilice el polipasto adecuado para las cargas.
Compruebe visualmente todos los
polipastos antes de utilizarlos, además
de las comprobaciones de manten-
imiento periódicas.
Compruebe que las leyendas de
advertencias sean legibles.
Anote cualquier deficiencia y
comuníquelo al supervisor. Asegúrese
de colocar un cartel de advertencia
para inutilizar cualquier polipasto
defectuoso hasta que se repare.
Nunca utilice un polipasto que no funcione
correctamente.
No utilice polipastos con eslabones rotos,
deformados, desgastados excesivamente,
corroídos o con intrusión de materiales
extraños.
Engrase adecuadamente la cadena de
carga.
No utilice ganchos doblados, desgatados
o con la boca más abierta de lo normal.
Si el cierre no cierra correctamente la
boca del gancho no se deberá utilizar el
polpipasto.
Compruebe que la cadena esté limpia
para que no se introduzca suciedad en el
mecanismo del polipasto.
Compruebe el freno para que no se pro-
duzcan deslizamientos de la carga.
Asegúrese de que
el polipasto está
firmemente sujeto
en la parte superior
del arco del gancho. Asegúrese de que el polipasto y la
carga están en línea recta. No tire
en ángulo.
Asegúre se de que la carga queda enganchada cor-
rectamente. No coloque carga en la punta del gan-
cho. No cargue el cierre del gancho. El gancho sirve
para evitar que se suelte la carga si la cadena
oscila.
No haga funcionar el polipasto
apoyando la cabeza contra un
objeto. Eleve la carga son suavidad.
No la suba a tirones.
No utilice el polipasto para
transportar personas.
Asegúrese de que no haya
nadie cerca al elevar una
carga.
No quite, ni tape las leyendas
de advertencia.
LIMPIEZA
Mantenga limpios los polipastos de
humedad, suciedad o polvo ya que
afectarán a la seguridad o
funcionamiento del equipo.
EN RASE
Mantenga la cadena correctamente
engrasada.
DESPUÉS DE UNA REPARACIÓN
Pruebe el polipasto antes de volver a
ponerlo en funcionamiento.
Tenga también en cuenta, a la hora de
seleccionar el polipasto, el tamaño y
tipo de carga, los accesorios que vaya
a utilizar y el periodo de uso.
No se olvide que unque el polipasto
se ha diseñado para facilitar el trans-
porte de cargas, si no se extreman
las precauciones, no sólo se pondrá
en peligro la integridad del operario,
sino la de la carga también.

19 ii-Sp
ADVERTENCIA
El uso incorrecto de un polipasto puede crear situaciones de
peligro potenciales que, en caso de no evitarse, podrían causar
graves daños personales e incluso la muerte. Para evitar
dichas situaciones:
1. NO ponga en funcionamiento un polipasto que funcione mal o
sea defectuoso y cuyo funcionamiento no sea el habitual.
2. NO ponga en funcionamiento el polipasto hasta que no haya
leído con detenimiento y comprendido el presente manual.
3. NO ponga en funcionamiento un polipasto modificado.
4. NO eleve o arrastre más carga que la especificada para el polipasto.
5.NO utilice un polipasto dañado o que no funcione correctamente.
6. NO utilice el polipasto si la cadena de carga está desgastada,
dañada, torcida o doblada.
7. NO utilice el polipasto para elevar o transportar personas.
8. NO eleve carga por encima de personas y asegúrese que
todas ellas permanezcan retiradas de la carga.
9. NO intente alargar la cadena de carga ni repararla en caso de
que esté dañada.
10. Proteja la cadena de salpicaduras de soldadura o de otros
contaminantes que puedan dañarla.
11. NO utilice la cadena de carga como si fuera una eslinga de
carga ni rodee con la misma la mercancía para transportarla.
12. NO coloque todo el peso de la carga en la punta del gancho ni
en el dispositivo de fijación del mismo.
13. NO coloque ningún tipo de carga hasta que la cadena de
carga esté correctamente asentada sobre la polea.
14. NO coloque ningún tipo de carga si los rodamientos no permiten
que el peso de la carga se distribuya por igual en todas las
cadenas de soporte.
15. NO haga funcionar el polipasto más allá del límite de la trayectoria
de la cadena de carga.
16. NO deje mercancía cargada en el polipasto sin haber tomado
las precauciones de seguridad necesarias.
17. NO utilice la cadena de carga o los ganchos como toma de tierra.
18. NO permita que la cadena de carga o los ganchos entren en
contacto con electrodos de soldadura electrificados.
19. NO retire ni oculte los símbolos y recomendaciones de advertencia
del polipasto.
20. NO ponga en funcionamiento el polipasto hasta que no esté
correctamente asegurado a un soporte.
21. NO ponga en funcionamiento el polipasto hasta que las eslingas de
carga u otros dispositivos de carga autorizados no estén correcta-
mente ajustados y asentados en el asiento del gancho.
22. NO ponga en funcionamiento un polipasto cuando los ganchos no
estén alineados en línea recta en la dirección de la carga.
23. NO levante cargas que no estén equilibradas o cuyo sosten-
imiento no sea seguro.
24. NO ponga en funcionamiento el polipasto hasta que todas las
personas estén lejos de la carga.
25. Informe del polipasto que presente un funcionamiento defectuoso o
irregular y no lo utilice hasta que haya sido reparado.
26. NO ponga en funcionamiento un polipasto sin pegatinas ni
placas de advertencia o bien, si las mismas son ilegibles.
27. Familiarícese con los controles de funcionamiento, proced-
imientos y advertencias.
INFORMACIÓN GENERAL DE SEGURIDAD
PRECAUCIÓN
El uso incorrecto de un polipasto puede crear situaciones de
peligro potenciales que, en caso de no evitarse, podrían
causar graves daños personales e incluso la muerte. Para evitar
dichas situaciones, el operario debe:
1. Mantenerse de pie con firmeza o bien, asegurarse cuando vaya
a poner en funcionamiento un polipasto.
2. Comprobar el funcionamiento del freno, deberá tensar el polipasto
antes de proceder con la carga de la mercancía.
3. Utilizar el dispositivo de fijación de ganchos. Estos se utilizan
para asegurar eslingas, cadenas, etc., en casos en los que la
cadena esté algo destensada.
4. Asegurarse de que los dispositivos de fijación de ganchos están
cerrados y no soportan de ninguna manera el peso de la carga.
5. Asegurarse de que la carga puede moverse libremente y retirar
cualquier obstáculo que pueda interferir en la trayectoria de la
misma.
6. Evitar el balanceo de la carga o los ganchos.
7. Inspeccionar l polipasto con regularidad, cambiar cualquier pieza
dañada o desgastada y llevar a cabo los registros de manten-
imiento adecuados.
8. Utilizar piezas de repuesto recomendadas por Columbus
McKinnon en caso de realizar cualquier tipo de reparaciones en
la unidad.
9. Engrasar la cadena tal y como se indica en el presente manual.
10. SOLO debe ponerlo en funcionamiento de forma manual.
11. NO permitir que más de un operario utilice la palanca al
mismo tiempo. El uso por parte de más de un operario puede
ocasionar problemas de sobrecarga en el polipasto.
12. NO distraerse mientras utiliza el polipasto.
13. NO deje que el polipasto roce ningún tipo de estructuras,
objetos u otros polipastos cuando esté en funcionamiento.
14. NO realizar ningún tipo de ajuste o reparaciones en el polipasto
a menos que dichos ajustes o reparaciones las realice personal
cualificado.
Los polipastos están proyectados para uso general industrial
para el movimiento de cargas dentro de su rango de capaci-
dad de carga. Previamente a su instalación y puesta en
funcionamiento, el usuario debería revisar la aplicación para
detectar si existen condiciones de manejo inadecuadas o el
entrono no es el adecuado.
ENTORNO INADECUADO
No utilice los polipastos en lugares con vapores, gases o líqui-
dos inflamables o cualquier otro combustible, polvo o fibras.
No utilice el polipasto en ambientes altamente corrosivos,
abrasivos, húmedos o en usos que impliquen exposición a
temperaturas por inferiores a -12 o superiores a 55°C.
MOVIMIENTO DE CARGAS PELIGROSAS
El polipasto no está recomendado para elevar materiales que
puedan causar daños graves en caso de soltarse. El levan-
tamiento o movimiento de materiales que puedan explosionar
o causar contaminación radioactiva o química requieren ele-
mentos de seguridad adicionales que no están incorporados
en éstos polipastos.

20
Código
Prod.
Carga
Nominal
(Tonne)
Atura
(m) Peso neto
(Kg.)
Tiro cadena
manual
para elevar
carga
nominal
(N)
Cadena
manual
reacondicionado
para levantar
la carga unmetro (m)
Dimensiones (mm.)
A B C D E F G H J K L M N
5623A
5624A
5625A
1/2
3.0
4.6
6.1
9
10
10
194 30 300.0 17.0 24.0 14.0 139.0 206.0 86.5 60.5 147.0 133.0 148.0 24.0 110.0
5626A
5627A
5628A
1
3.0
4.6
6.1
13
14
15
242 49 335.0 22.0 29.0 19.0 164.0 242.0 97.7 70.0 167.7 156.0 175.0 24.0 125.0
5629A
5630A
5631A
2
3.0
4.6
6.1
20
22
24
331 71 395.0 30.0 35.0 22.0 192.0 283.0 111.2 82.5 193.7 182.0 203.0 31.0 156.0
5635A
5636A
5637A
3
3.0
4.6
6.1
29
32
36
408 87 520.0 38.0 40.0 30.0 225.0 335.0 124.2 95.0 219.2 220.0 250.0 34.0 178.0
5639A
5640A
5641A
5
3.0
4.6
6.1
38
45
51
340 174 654.0 45.0 47.0 37.0 242.0 352.0 124.2 95.0 219.2 220.0 250.0 21.0 285.0
5643A
5644A
5645A
10
3.0
4.6
6.1
71
81
91
453 261 825.0 68.0 68.0 50.0 326.0 436.0 124.2 95.0 219.2 220.0 383.0 136.0 401.0
1-Sp
Figura 1 - Especificaciones
ESPECIFICACIONES
B