CM LODESTAR User manual

P/N: 83874-Sub1 Rev AC January 2017
Before installing hoist, fill in the information below.
Antes de instalar el polipasto, rellene los datos siguientes.
Enregistrez les informations suivantes avant de faire l'installation.
Rated Load / Carga Nominal / Charge nominale
Serial No. / N.° de Serie / No. de Ser.
Purchase Date / Fecha de Compra / Date d'achat
CAPACITIES:
1/8 – 3 TONS
(125 – 3000 kg)
Follow all instructions and warnings
for inspecting, maintaining and
operating this hoist.
The use of any hoist presents some risk
of personal injury or property damage. That
risk is greatly increased if proper instructions
and warnings are not followed. Before using
this hoist, each operator should become
thoroughly familiar with all warnings,
instructions and recommendations
in this manual. Retain this manual for
future reference and use.
Forward this manual to operator.
Failure to operate equipment as
directed in manual may cause injury.
CAPACIDADES DE CARGA:
1/8 – 3 TONELADAS
(125 – 3.000KG)
Siga todas las instrucciones y
advertencias para inspeccionar,
mantener y operar este polipasto.
El uso de cualquier polipasto presenta cierto
riesgo de lesiones personales o daños en
la propiedad. Ese riesgo aumenta en gran
medida si no se siguen las instrucciones y
advertencias adecuadas. Antes de usar el
polipasto, el operario debe familiarizarse
con todas las advertencias, instrucciones
y recomendaciones de este manual. Guarde
este manual para referencia y uso futuros.
Entregue este manual al operario. Si el
equipo no se opera como se recomienda
en el presente manual, es posible que se
produzcan lesiones.
CHARGES NOMINALES:
1/8 À 3 TONNES
(125 – 3000 KG)
Veuillez vous conformer à toutes les
directives et mises en garde d'inspection,
d'entretien et d'opération de ce palan.
L'utilisation de tout appareil de levage
comporte des risques de blessures ou
de dégâts matériels. Ces risques sont
de beaucoup accrus si les instructions
et avertissements ne sont pas suivis.
Tous les opérateurs devraient se
familiariser complètement avec toutes
les recommandations, instructions et
avertissements de ce manuel avant d'utiliser
ce palan. Conserver ce manuel pour
utilisation et référence futures.
Remettre ce manuel à l'opérateur. Si l'équipement
n'est pas utilisé conformément aux directives de
ce manuel, cela peut causer des blessures.
ELECTRIC CHAIN HOIST
POLIPASTO ELÉCTRICO DE CADENA
PALAN ÉLECTRIQUE À CHAÎNE
OPERATING, MAINTENANCE
& PARTS MANUAL
MANUAL DE FUNCIONAMIENTO,
MANTENIMIENTO Y PIEZAS
MANUEL D'ENTRETIEN,
D'OPÉRATION ET DE PIÈCES
Windmill Manual Supplement
Suplemento del manual del molino de viento
Supplément au manuel Windmill

1P/N: 83874-Sub1 Rev AC January 2017
(ENGLISH)
ENGLISH
WINDMILL SPECIFIC INFORMATION
To Reduce the Risk of Electric Shock or Injury, Use Indoors Only.
Using “Commercial” or other manufacturer’s parts to repair the CM
Lodestar Hoists may cause load loss.
TO AVOID INJURY:
Use only CM supplied replacement parts. Parts may look alike but
CM parts are made of specic materials or processed to achieve
specic properties.
ORDERING INSTRUCTIONS
The following information must accompany all correspondence
orders for replacement parts:
1. Hoist Model Number from identication plate.
2. Serial number of the hoist stamped below identication plate.
3. Voltage, phase, hertz from the identication plate.
4. Length of lift.
5. Part number of part from parts list.
6. Number of parts required.
7. Part name from parts list.
NOTE: When ordering replacement parts, it is recommended
that consideration be given to the need for also ordering such
items as gaskets, fasteners, insulators, etc. These items may
be damaged or lost during disassembly or just unfit for future
use because of deterioration from age or service.
CM HOIST PARTS AND SERVICES
ARE AVAILABLE IN THE UNITED
STATES AND IN CANADA
Parts for your hoist are available from your local authorized repair
station. For the name of the nearest parts or service center, visit
our web site www.cmworks.com or call our customer service
department at 1-800-888-0985.
NOTE: FOR RADIO SPECIFIC
INFORMATION REFER TO:
Manual #: 191-00512-3200 R0
Included with your unit.
OR
Telephone: [phone]
Website: www.magnetek.com
e-mail: [email protected]

2P/N: 83874-Sub1 Rev AC January 2017
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A
2
4
13
23
9
10
13 12
21
5
28
7 8 6
35
36
32
34
33
39
13
40
31 37
29
8
6
3
44
1
41
26
25 24
62
30
38
42
32
63 44
47
46
42
DETAIL A
SCALE: (1 : 2)
14
16
20
19
15
12
17
REPAIR PARTS DRAWING

3P/N: 83874-Sub1 Rev AC January 2017
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REPAIR PARTS LIST
Item No. Part Number Description Qty.
1 29371 GEARBOX ASSEMBLY, CLASSIC MODEL C 1
2 10001747WM STATOR, 230-3-60, WINDMILL SPECIFIC 1
3 10001748 ROTOR ASSEMBLY 1
4 27847 GASKET, MOTOR HOUSING COVER 1
5 27058 MOTOR HOUSING COVER 1
6 00001747 O-RING 5
7 987397 SCREW 1/4-20 X 3", SLOTTED FILLISTER 2
8 982251 WASHER - .252 ID X .19 WALL 5
9 27654 DRIVE SHAFT & PINION 1
10 27684 BRAKE, ELECTRIC 1
11* 983197 WIRING TERMINAL 2
12 10001265 SCREW, 1/4-20 X 3/4, SOCKET HEAD 4
13 982226 LOCKWASHER 1/4 X .109 X .062 6
14 10001744 LIMIT SWITCH SHAFT 1
15 10001750 LIMIT SWITCH & BRACKET ASS'Y 1
16 28712 LIMIT SWITCH SHAFT SPRING 1
17 28714 PLATE,LIMIT SWITCH GUIDE 1
18* 28718 HARNESS HOLD DOWN 1
19 10001266 SCREW, #10-24 X 3/8", SOCKET HEAD 2
20 987878 WASHER .328" X 9/16" X .032 1
21 27836 CONTACTOR MOUNTING PLATE STUD 3
22 10001763 CONTACTOR PLT S/A 110 VOLT 1
23 982514 NUT, 1/4-20UNC-2B HEX 3
24 27671 JUMPER (R19) 1
25 27680 JUMPER (R20) 1
26 27660 JUMPER (R7) 1
27 27609 JUMPER (R10) 1
28 28009C BACK FRAME COVER 1
29 10001653 SCREW, 1/4-20 X 6.5", SOCKET HEAD 3
30 27848 GASKET, BACK FRAME COVER 1
31 10001764 LOWER HOOK BLOCK ASSEMBLY 1
32 10001745 LUG SUSPENSION 1
33 27277 CAPACITY PLATE 1
34 27238 SERIES LABEL 1
35 27778WM TRANSFORMER SUB-ASSEMBLY, WINDMILL 1
36 982688 SCREW 1/4-20 UNC-2A X 1/2" 2
37 85889 LOAD CHAIN (.250) AS REQ'D
38 75JG7 CHAIN STOP KIT 1
39 954802 WASHER, FLAT, .250 DIA. 1
40 82554 SCREW, SOCKET HEAD CAP 1
41 24835 CHAIN CONTAINER BRACKET 1
42 10001743 SILICONE HEATER, SELF-ADHESIVE 2
43 10002098B RADIO MOUNTING PLATE 1
44 10001741WM RADIO CONTROL SYSTEM, FLEX 4EX, WINDMILL 1
45 10001752 RADIO ANTENNA 1
46 10001982 POWER CORD 1
47 10002093 ELECTRIC PLUG, MALE 1
48* 10001769 FABRIC CHAIN CONTAINER 1
49* 900K262 HOIST STORAGE TAG 1
50* 28275 TAG, INSTRUCTION 1
51* 81704 TAG, WARNING 1
52* 928894 LABEL, CHAIN 1
53* 10001751 LABEL, CHAINBAG WARNING 1
54* 24842 LABEL, ELECTRICAL WARNING 1
55* 24846 LABEL, ELECTRICAL INFORMATION 1
56* 10001749 LABEL, WARNING 1
57* 982158 LINE CONNECTOR 2
58* 982234 ALTECH DIN SERIES SINGLE WIRE 18
59* 11742704 PUSH WIRE CONNECTOR 12
* Items Not Shown In The Exploded View

4P/N: 83874-Sub1 Rev AC January 2017
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GEAR BOX ASSEMBLY
Item No. Part Number Description Qty.
1 10001712C MOTOR HOUSING 1
2 28669 GEAR HOUSING 1
3 27008 CHAIN GUIDE 2
4 27360 LIFT WHEEL 1
5 27747 GASKET, GEAR HOUSING 1
6 927755 ELASTIC STOP NUT 2
7 27767 SNAP RING 1
8 28830 SCREW 1/4-20 UNC-2A X 1 5/8 4
9 82638 NUT-1/4-20 UNC-2B HEX-UNITORQ 1
10 88429 BEARING 2
11 27618 BACK FRAME 1
12 27010 LIFTWHEEL GEAR (32 F.P.M.) 1
13 28640 INTERMEDIATE GEAR & PINION 1
14 982699 SCREW 1/4-20 UNC-2A X 2" 3
15 940802 LOCKWASHER 1/4 X .078 THICK 7
16 82354 DOWEL PIN 4
17 10001722 GEAR BOX WIRE WAY GASKET 1
18 10001723 GEAR BOX SPACER GASKET 1
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5P/N: 83874-Sub1 Rev AC January 2017
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CONTACTOR PLATE ASSEMBLY
9
10
2
3
7
8
1
4
14
6
9
15 17
19 11 12
13
16
5
18
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 31633 CONTACTOR PLATE 1
224799
REVERSING CONTACTOR 1
3982686
SCREW #10-32 UNF-2A X 3/8" SL 2
4987827
SCREW 1/4-20 UNC-2A X 1/2" 1
520940
GROUND LABEL 1
629014
TERMINAL STRIP 1
7987873
LOCKWASHER #10 ASA MEDIUM 2
829010
DIN-RAIL 6.50" LONG 1
910001408
CLIPFIX 35-5 END CLAMP 2
10 28904 MAINLINE CONTACTOR - 110V 1
11 10001773 JUMPER R16 1
12 10001774 JUMPER R14 1
13 10001772 JUMPER R15 1
14 27189 JUMPER (G-Y) 1
15 29915 JUMPER B1 1
16 51847 JUMPER 4
17 29916 JUMPER B2 1
18 27760 JUMPER R7 1
19 27609 JUMPER R10 1
CONTACTOR PLATE ASSEMBLY
Item No. Part Number Description Qty.
1 31633 CONTACTOR PLATE 1
2 24799 REVERSING CONTACTOR 1
3 982686 SCREW #10-32 UNF-2A X 3/8" SL 2
4 987827 SCREW 1/4-20 UNC-2A X 1/2" 1
5 20940 GROUND LABEL 1
6 29014 TERMINAL STRIP 1
7 987873 LOCKWASHER #10 ASA MEDIUM 2
8 29010 DIN-RAIL 6.50" LONG 1
9 10001408 CLIPFIX 35-5 END CLAMP 2
10 28904 MAINLINE CONTACTOR - 110V 1
11 10001773 JUMPER R16 1
12 10001774 JUMPER R14 1
13 10001772 JUMPER R15 1
14 27189 JUMPER (G-Y) 1
15 29915 JUMPER B1 1
16 51847 JUMPER 4
17 29916 JUMPER B2 1
18 27760 JUMPER R7 1
19 27609 JUMPER R10 1

6P/N: 83874-Sub1 Rev AC January 2017
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CHAIN CONTAINER INSTALLATION
Item No. Part Number Description Qty.
1 24835 CHAIN CONTAINER BRACKET 1
2 10001769 FABRIC CHAIN CONTAINER 1
3 954802 FLAT WASHER, .250 DIA. 1
4 982226 LOCK WASHER .25x.109x.062 1
5 82554 CAP SCREW, SOCKET HEAD 1
6 24651 RETAINER WIRE 1
7 --* M10 FLAT WASHER 6
8 --* M10 x 35mm HEX BOLT 2
9 --* M10 NYLON INSERT LOCK NUT 2
10 24834 INSTRUCTION SHEET 1
*ITEMS SUPPLIED WITH ITEM 2, CHAIN CONTAINER

7P/N: 83874-Sub1 Rev AC January 2017
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CHAIN CONTAINER INSTALLATION
IMPORTANT!
Read all instructions before attempting to install chain container to
hoist.
To facilitate the installation of the chain container, it is recommended
that the hoist be suspended from its support and be connected
to the power supply in accordance with instructions in the manual
provided with the hoist. After this is completed, install the chain
container as follows:
1. Preparing the hoist:
Operate hoist in the down direction to check the setting of the
lower limit switch. When hook is in its lowest position, there
should be a minimum of six (6) chain links between the loose
end link and the hoist frame on the loose end of the chain. If
there are less than the required number of links, reset the lower
limit switch per the instructions in the manual provided with the
hoist.
After verifying the correct setting of the limit switch, remove
the loose end screw (3), lockwasher (4), at washer (5), and the
loose end (open) link from the hoist frame, allowing the loose
end of the chain to hang free. Do not discard these parts, they
will be reused. See manual page 68, parts 627-740, 627-741,
627-742, 627-743 for reference.
2. Installing the chain container:
a. Place one at washer (7) on one bolt (8), followed by
the retainer wire (6), and an additional at washer (7).
Insert bolt through bracket as shown.
b. Align bracket with reinforced hole in chain bag. Add one at
washer (7) to the bolt. Add one nylon insert lock nut (9) onto
bolt. Tighten by hand until tight.
c. Using the hardware removed in step 1, add the lockwasher
(4) to the loose end screw (5), followed by the at washer (3).
Insert the screw through the bracket and into the hoist body.
d. Loop the retainer wire (6) around the suspension lug (10)
until the loose end is near the remaining bracket mount.
e. Repeat steps 2a-2b.
f. Torque lock nuts (9) to approximately 15 ft·lbs (20.5 N·m).
g. Torque loose-end screw (5) to approximately 4.5 ft·lbs
(6.1 N·m).

8P/N: 83874-Sub1 Rev AC January 2017
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SUSPENSION COMPONENTS
Item No. Part Number Description Qty.
1 10001745 LUG SUSPENSION 1
2 10001754 HEX HEAD BOLT, M12x1.75THRDx60mm 2
3 10001755 FLAT WASHER, M12 2
4 10001757 NYLOCK NUT, M12x1.75THRD 2
5 10001756 LOCK WASHER, M12 2
6 10002098 RADIO MOUNTING PLATE 1
7 10001741WM RADIO CONTROL SYSTEM, FLEX 4EX, WINDMILL 1
8 10001752 ANTENNA 1
9 CUSTOMER SUPPLIED MOUNTING PLATE 1
10 Supplied with #7 M8 HEX NUT 1
SUSPENSION COMPONENTS
With the lug suspension (1) attached to hoist, assemble as follows and as shown in exploded view on previous page:
1. Align customer supplied mounting plate (9) to lug suspension (1) as shown in the exploded view.
2. Align radio mounting plate (6) to mounting plate (9).
3. Insert M12 bolt (2) through at washer (3) and insert through both mounting plates and suspension lug (1), with bolt-head and at
washer on mounting plate (6) side. Repeat for both bolts.
4. Add lock washer (5) on opposite side of bolt. Thread M12 nylon lock nut (4) onto threaded bolt by hand until nger tight.
Repeat for both nuts.
5. Torque M12 nylon lock nut to 70 ft·lbs (95 N·m). Repeat for both.
6. Using included M8 hardware (10), assemble FLEX radio control unit (7) to radio mounting plate.
7. Assemble radio antenna (8) to FLEX radio control unit.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY
1
10001745
LUG SUSPENSION
1
2
10001754
HEX HEAD BOLT, M12x1.75THRDx60mm
2
3
10001755
FLAT WASHER, M12
2
4
10001757
NYLOCK NUT, M12x1.75THRD
2
5
10001756
LOCK WASHER, M12
2
6
10002098B
RADIO MOUNTING PLATE
1
7
10001741
FLEX 4EX RADIO CONTROL
1
8
10001752
ANTENNA
1
9
CUSTOMER SUPPLIED MOUNTING PLATE
1
10
--*
M8 HEX NUT
1
*Included with item 7, radio control.

9P/N: 83874-Sub1 Rev AC January 2017
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WIRING DIAGRAM